Interconnect Solutions Cannon, VEAM, BIW Cannon MIL-DTL-38999 Connectors Cannon, VEAM, BIW A Historical Achievement of Technology Leadership Defining and Championing Innovation Showcasing a portfolio of creativity, ITT's "Engineered For Life" execution embraces products which have become ubiquitous in a broad collection of markets including: Military/Aerospace, Civil Aircraft, Industrial Instrumentation, Medical, Oil & Gas, Energy, Transportation, Telecom/Handset, Computer, Consumer, and Automotive. ITT's rich interconnect history embraces contributions to both technological breakthroughs and social movements. With one of the industry's broadest product offerings, ITT's interconnect products have supported: * Every Free World space mission, bringing the universe to our doorstep. * Motion picture, radio, and television equipment, serving laughter and entertainment to millions. * Commercial and military communications systems, linking the voices of the world. * Computerized tools, reshaping the information highway. * Aircraft, rapid transit, and automobiles, mobilizing our expanding society. * Oil and natural gas production, powering the world's economies. * Agricultural equipment, attacking the roots of world hunger. ITT Interconnect Solutions ITT Interconnect Solutions is a division of the multinational ITT Corporation, a $9 billion dollar global enterprise representing the brands Cannon, VEAM, and BIW. Our connector portfolio remains the most extensive in the industry offering the most reliable and cost effective range of interconnect solutions. These innovations have enabled ITT to provide products and technologies to such markets as: * * * * * * * Automotive Computer/Consumer Industrial/Instrumentation Military/Aerospace Oil Fields Telecom/Handset Transportation When you specify a Cannon, VEAM or BIW connector, you can rely on a product designed, developed, and manufactured to the highest quality and reliability standards. This tradition of excellence is based on ITT's corporate culture of operating its businesses under the principles of Six Sigma. At ITT, Six Sigma is not just a quality philosophy but a complete corporate culture that drives the entire business. Our Value Based Management and Value Based Product Development systems are two cornerstones that allow for the development of both leadership and product engineering principles, ensuring the correct industry leading products are developed to the accepted market driven lead times. These principles have allowed ITT to become the market leader in all of our business portfolios. Six Sigma Manufacturing ITT operates manufacturing facilities in the United States, Germany, Italy, Mexico, China, Japan and the UK, all of which have particular product area strengths allowing ITT to offer a truly global footprint to our customers. Our facilities are world class and accommodate full vertical integration utilizing the latest manufacturing technologies including: automated and robotic machining centers, Super Market manufacturing cells, Kanban pull systems, and automated electrical, mechanical, and optical test and inspection equipment. The combination of our manufacturing strength and our advanced manufacturing facilities allows ITT www.ittcannon.com to offer products at market driven prices. Our capabilities, especially in robotics, computerized precision tooling, Kaizen Project Management, Six Sigma tools, and testing, give ITT the most optimized global manufacturing footprint in the interconnect industry. The Custom Difference As the industry leader in harsh environment interconnect applications, ITT's world class engineering teams will work directly with our customers to design and develop cost effective solutions for their applications. In many cases we may modify one of our standard designs to ensure a highly reliable solution where timing is critical. Yet, in those cases where a complete custom interconnect solution is required, ITT will work with our customer's Engineers to design an interconnect solution which will be cost effective yet highly reliable. As professional consultants, our Engineering teams will provide a thorough systems and mechanical analysis of any proposed solution. These analyses provide our customers with sophisticated electrical signal and mechanical characterizations to determine the best solution for their application. RoHS Compliance Information ITT has implemented a strict parts control plan for all ITT electronics plants worldwide that allows the Cannon, VEAM, and BIW connector product portfolios to meet the requirements of European Union Directive 2002/95/EC better know as the Reduction of Hazardous Substances initiative. As appropriate, specific Cannon, VEAM, and BIW products may be ordered with an R prefix number which insures our customers will receive RoHS compliant parts for their commercial electronics applications and equipment. Since most RoHS hazardous substances center around specific metal plating and lead solder coatings, ITT's products for RoHS compliance are available in the following plating finishes: black zincelectroless nickel, stainless steel, Anodize over aluminum and Gold plating. It should be noted that gold plating would be recommended as the replacement for tin-lead solder when ordering board mount connectors. Delivering solutions that perform ... ITT offers an extensive array of connector and switch products and the ability to deliver standard or custom solutions to meet the most stringent military requirements. Our interconnect range includes sealed circulars, plastic and metal shell bayonet coupling circulars, miniature metal shell circulars, PC board header connectors and sensor and direct device connectors. ITT is also a systems supplier, providing value-added module and harness assemblies. In addition to our MIL-DTL-38999 series, we also offer these connectivity solutions: Cannon KPT / KPSE Cannon Combo D-Sub Environmentally sealed miniature circular connectors available in two versions: KPT (solder contact) and KPSE (high performance crimp contact). Intermateable and intermountable with all MIL-C-26482 connectors and is available with many materials, finishes and configurations. Product offering includes ability to integrate signal and coax, high power, and high voltage. Table of Contents Specifications and Test Data . . . . . . . . . . . . . . . . .3-5 KJL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9 KJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-15 Cannon CA-Bayonet KJA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-18 Signal and power connectors with exceptional sealing against the ingress of fluids and will withstand the effects of high vibrations. Polarizing Positions . . . . . . . . . . . . . . . . . . . . . . . .19 Contact Arrangements . . . . . . . . . . . . . . . . . . . . . .20-21 Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 -24 Torque Values / Wire Dimensions . . . . . . . . . . . . .25 Backshells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-28 Cannon Microminiature Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 High performance and reliability with exceptional versatility. Available in rectangular, circular and strip configurations, many of our connectors meet or exceed the applicable requirements of the MIL-DTL-83513 specification. Assembly Instructions . . . . . . . . . . . . . . . . . . . . . .30 MIL-DTL-38999 Specifications . . . . . . . . . . . . . . .31 ITT logo blocks and the composite ITT logo are registered trademarks of ITT Industries. (c)2005 Dimensions shown in inches (mm) Specifications and dimensions subject to change 2 www.ittcannon.com Cannon KJL/KJ/KJA/KJB MIL-DTL-38999 Series I, II, III Connectors SERIES I SERIES II SHELL HARDWARE is aluminum alloy GROUNDING FINGERS (Standard on Series I connector) WIRE SEALING GROMMET MONOBLOC INSERT HIGH STRENGTH MULTIPLE-TINE METAL RETAINING CLIP assures positive retention with inwardly deflected tines that lock securely behind contact shoulder CLOSED ENTRY SOCKET CONTACT DESIGN SERIES III HIGH STRENGTH MULTIPLE-TINE METAL RETAINING CLIP assures positive retention with inwardly deflected tines that lock securely behind contact shoulder SIMPLE, STRONGER CONTACTS are designed to resist bending and are crimp terminated INSULATOR TO SHELL SEAL INSULATOR TO SHELL SEAL WIRE SEALING GROMMETS SIMPLE, STRONGER CONTACTS are designed to resist bending and are crimp terminated WIRE SEALING GROMMETS PERIPHERAL SEALING GASKET PERIPHERAL SEALING GASKET INTERFACIAL SEAL CLOSED ENTERY SOCKET CONTACT DESIGN PERIPHERAL SEAL around the connector interface is designed to minimize compression set when connectors are mated SIMPLER, STRONGER CONTACTS are designed to resist bending and are crimp terminated * Corrosion and zinc resistant shells of aluminum alloy with cadmium and zinc over nickel plating withstand a 500 hour salt spray exposure * Rear release crimp snap-in contacts * High contact density * Standard MIL-C-39029 contacts, MIL-I-81969 application tools and MIL-STD 1560 insert arrangements * * * * GROUNDING FINGERS HIGH STRENGTH MULTIPLE-TINE METAL RETAINING CLIP assures positive retentin with inwardly deflected tines that lock securely behind contact shoulder RESILIENT PIN INTERFACIAL SEALS feature individual raised seal barriers around each pin contact Special/custom capabilities 100% scoop-proof - Series I and III Light weight /Low Profile - Series II Operates under severe high temperature vibration testing through 200 C - engineered for high density circuitry - Series III INTERFACIAL SEAL * Interfacial seal helps prevent electrolytic erosion of contacts - Series III * Superior EMI shielding provides outstanding protection up to 65dB at 10 GHZ. - Series III Specification Comparison Design Criteria Series I Series II Series III Low Profile/Light Weight no yes no Scoop Proof yes no yes Coupling System Bayonet Bayonet Triple Lead Thread Electrolytic Erosion no no yes Durability (Cycles) 500 250 500 High Impact Shock yes no yes Shell Size 25 650 in/lbs 150 in/lbs 1000 in/lbs Random Vibration "J" Ambient Ambient 492 F Sine Vibration 30G, Ambient Sand, Dust, Ice yes Shell Size 9-25 External Bending Moment 60G, -85 to +392 F yes 8-24 9-25 Contact Rating Crimp Well Data Contact Size Test Current DC Test Amperage 22D 22M** 22** 20 16 12 5 3 5 7.5 13 23 Maximum Millivolt Drop* 40 30 40 35 25 25 Well Diameter .0345 .0010 .0280 .0010 .0365 .0010 .0470 .0010 .0670 .0010 .1000 .0020 Well Depth .157/.141 .157/.141 .157/.141 .229/.209 .229/.209 .229/.209 * Maximum millivolt drop data is determined by measuring resistance of mated contacts from end to en ** For reference only Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 3 Cannon KJL/KJ/KJA/KJB MIL-DTL-38999 Series I, II, III Connectors Performance and Material Specifications MATERIALS AND FINISHES Receptacle Shell Aluminum alloy Insulator High grade plastic Contacts Copper alloy, gold plate Grommet and Seal Silicone base elastomer Jam Nut Aluminum alloy Grounding Spring *Finish as noted in How To Order sections. Grounded Plug Aluminum alloy* High grade plastic Copper alloy, gold plate Silicone base elastomer Beryllium copper ELECTRICAL DATA Contact Size: 22D, 22M*, 22*, 20, 16 and 12 Contact Rating and Wire Size Accomodation Wire Size 22D 22M* 28 26 24 22 20 18 16 14 12 1.5 2.0 3.0 5.0 - 1.5 2.0 3.0 - Contact Size and Test Amps 22* 20 2.0 3.0 5.0 - 3.0 5.0 7.5 - 16 12 7.5 10.0 13.0 - 17.0 23.0 *For reference only Service Rating Altitude Sea Level 50,000 ft. 70,000 ft. 100,000 ft. Service Rating M Mated Unmated 1300 800 800 800 1300 550 350 200 Service Rating N Mated Unmated 1000 600 600 600 1000 400 260 200 Service Rating I Mated Unmated 1800 1000 1000 1000 1800 600 400 200 Service Rating II Mated Unmated 2300 1000 1000 1000 2300 800 500 200 Test voltage, AC (rms) Test Data Test Description Parameters Durability 500 cycles of mating and unmating, 250 cycles for Series II with spring fingers Temperature Range Class F, N; - 65C (-85F) to + 200C (+392F) Class A; - 65C (-85F) to + 150C (+302F) Class B,W: - 65C (-85F) to + 175C (+347F) Mated connectors are vibrated with weights to simulate rear accessory loads to the following levels: Sine Vibration: Up to 60 G's - Series I & III (at rated temperature - Series III) Not applicable for Series II. Random Vibration: 43.7 Grms at rated temperature - Series III 49.5 Grms at Ambient Temperature - Series I & III 43.7 Grms at Ambient Temperature - Series II Vibration EMI Shielding Effectiveness Class F: EMI leakage attenuation, greater than 90dB at 100Mhz, greater than 65dB at 10 GHz. Shell to shell conductivity, 1.0 millivolt max. resistance. Class W: EMI leakage attenuation, greater than 90dB at 100 MHz, greater than 50dB at 10 GHz. Shell to shell conductivity, 2.5 millivolt max. Corrosion Resistant Class B, W, and Z will withstand 500 hours salt spray. Class A, F, N, will withstand 48 hours salt spray. Fluid Immersion Connectors are fluid resistant to many fuels, solvents, coolants and oils. High Impact Shock Mated conectors terminated with MIL-C-915 cable and environmentally sealed backshells will withstand high impact shock per MIL-S-901. Applicable to Series I & III only. Altitude Designed to operate between sea level and 100,000 ft. above sea level. Other Environments Mated connectors shall withstand sand and dust per method 110 of MIL-STD-202 and be ice resistant. Applicable to Series I & III only. NOTE: For hermetic standard or test data please consult ITT. Dimensions shown in inches (mm) Specifications and dimensions subject to change 4 www.ittcannon.com Cannon KJL/KJ/KJA/KJB MIL-DTL-38999 Series I, II, III Connectors Insert Availability and Identification Series II 8-35 8-98 10-5 10-35 10-98 10-99 12-3 12-4 12-8 12-35 12-98 14-5 14-15 14-18 14-35 14-97 16-6 16-8 16-26 16-35 16-99 18-11 18-28 18-30 18-32 18-35 20-16 20-35 20-39 20-41 22-21 22-32 22-35 22-53 22-55 24-4 24-24 24-29 24-35 24-61 Series I & III 9-35 9-98 11-4 11-5 11-35 11-98 11-99 13-4 13-8 13-35 13-98 15-5 15-15 15-18 15-19 15-35 15-97 17-6 17-8 17-26 17-35 17-99 19-11 19-28 19-30 19-32 19-35 21-11 21-16 21-35 21-39 21-41 21-75 23-21 23-32 23-35 23-53 23-55 25-4 25-19 25-24 25-29 25-35 25-37 25-43 25-46 25-8 25-20 25-42 25-61 25-64 25-66 * Coax for RG-180 cables ** Coax for RG-174, -179, or -316 cables *** Twinax for M17/176-00002 cables (check factory for other cable applications) Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 5 Total Service Contacts Rating M 6 I 3 I 4 I 5 M 13 I 6 I 7 II 3 I 4 I 8 M 22 I 10 II 5 I 15 I 18 I 19 M 37 I 12 I 6 II 8 I 26 M 55 I 23 II 11 I 28 I 30 I 32 M 66 I 11 II 16 M 79 I 39 I 41 M 4 II 21 I 32 M 100 I 53 I 55 I 56 I 19 I 24 I 29 M 128 I 37 I 43 I, Twinax 46 Twinax 8 N, Coax, Twinax 30 I, Coax 42 I 61 I 64 I 66 Contact Size 22D 6 20 16 12 8 3 4 5 13 6 7 3 4 8 22 10 14 18 19 5 1 37 8 4 6 8 26 55 21 26 29 32 2 11 2 1 66 11 16 79 37 41 2 4*** 21 32 100 53 55 48 8 12 29 19 12 128 23 40 40 53 10 38 61 8 2 37 20 4 13 4** 10 11 6 2*** 8*** 3*** 4* Cannon KJL MIL-DTL-38999 Series I Connectors How To Order Military Nomenclature MS27467 T 17 B 35 S MS NUMBER SHELL STYLE CLASS SHELL SIZE HARDWARE FINISH CONTACT ARRANGEMENT CONTACT STYLE MS NUMBER SHELL STYLE MS27466 - Wall Mounting Receptacle MS27468 - Jam Nut Receptacle MS27467 - Grounded Plug MS27656 - Wall Mounting Receptacle (back panel mounting) MS27505 - Box Mounting Receptacle (back panel) (Class E) CLASS E - Inactive for new design. Superseded by Class T. G - Environmental resistant Space Grade P - Environment - resistant with straight potting cup accessories T - Environment - resistant with accessory threads and teeth, except MS27505 (without rear accessory) (Class T not applicable to MS27505) POLARIZING POSITION SHELL SIZE 9, 11, 13, 15, 17, 19, 21, 23, and 25 HARDWARE FINISH STANDARD A - Bright cadmium over electroless nickel plate, 85F to +302F (-65C to +150C) B - Olive drab cadmium over electroless nickel plate, -85F to +347F (-65C to +175C) F - Electroless nickel, -85F to +392F (-65C to +200C) CONTACT STYLE P - Pin S - Socket *A - Less Pin Contact *B - Less Socket Contact *Used only when other than power contacts are to be installed (i.e. shielded, thermocouple, etc.) POLARIZING POSITION A,B,C, and D. (No letters required for normal). See page 19. CONTACT ARRANGEMENT See pages 20 and 21. Note: To order MS connectors less standard power contacts, purchase order must state "Less Contacts" Cannon Nomenclature KJL 6 T 17 B 35 S N SERIES PREFIX SHELL STYLE CLASS SHELL SIZE HARDWARE FINISH CONTACT ARRANGEMENT SERIES PREFIX KJL - Series I-Scoop proof CONTACT STYLE POLARIZING POSITION SHELL STYLE 0 - Wall mounting receptacle 3 - Wall mounting receptacle (back panel mounting) 4 - Thru bulkhead receptacle 5 - Box mounting receptacle (back panel mounting) 6 - Straight plug, grounded 7 - Jam nut receptacle CLASS E - Inactive for new design. Superseded by Class T. G - Environmental resistant - Space Grade F - Environment - resistant with strain relief accessory P - Environment - resistant with straight potting cup accessory T - Environment - resistant (without rear accessory) (Class T not applicable to KJL5) MODIFICATION CODE SHELL SIZE 9,11,13,15,17,19,21,23 and 25 CONTACT ARRANGEMENT See pages 20 and 21. HARDWARE FINISH STANDARD A - Bright cadmium over electroless nickel plate, 85F to +302F (-65C to +150C) B - Olive drab cadmium over electroless nickel plate, -85F to +347F (-65C to + 175C) N - Electroless nickel, -85F to +392F (-65C to +200C) Z - Zinc Nickel, Black - - (Dash) When using a finish modification code CONTACT STYLE P - Pin S - Socket PS - Pin-Socket (Shell style 4 only) POLARIZING POSITION N (normal), A, B, C, D. See page 19. MODIFICATION CODE L - Less contacts, not stamped on connector 16 - Outgassed NASA space graded connector 27- Outgassed, standard connector A296 Black Zinc Cobalt, RoHS Compliant T69 Olive Drab (Green) Zinc Cobalt Dimensions shown in inches (mm) Specifications and dimensions subject to change 6 www.ittcannon.com Cannon KJL MIL-DTL-38999 Series I Connectors Wall Mounting Receptacle MS27466 (MS service class E, P, T) KJL0 POLARIZING KEYWAY J DIA. MAX. M 1.240 (31.50) MAX. L N H T THREAD A P DIA. BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) NOTE: For backshell dimensions and configurations, see pages 26 and 28. Overall Length With Backshells Shell Size 9 11 13 15 17 19 21 23 25 A Dia. Max. .573 (14.55) .701 (17.81) .851 (21.62) .976 (24.79) 1.101 (27.97) 1.208 (30.68) 1.333 (33.86) 1.458 (37.03) 1.583 (40.21) H Max. .100 (2.54) .100 (2.54) .100 (2.54) .100 (2.54) .100 (2.54) .100 (2.54) .130 (3.30) .130 (3.30) .130 (3.30) J Dia. Max. .662 (16.81) .810 (20.57) .960 (24.38) 1.085 (27.56) 1.210 (30.73) 1.317 (33.45) 1.442 (36.63) 1.567 (39.80) 1.692 (42.98) L Max. .632 (16.05) .632 (16.05) .632 (16.05) .632 (16.05) .632 (16.05) .632 (16.05) .602 (15.29) .602 (15.29) .602 (15.29) M Max. .958 (24.33) 1.051 (26.70) 1.145 (29.08) 1.239 (31.47) 1.332 (33.83) 1.458 (37.03) 1.582 (40.18) 1.708 (43.38) 1.832 (46.53) N T.P. .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.61) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.93) 1.500 (38.10) P Dia. Max. .138 (3.51) 138 (3.51) .138 (3.51) .138 (3.51) .138 (3.51) .138 (3.51) .138 (3.51) .157 (3.99) .157 (3.99) T Thread 7/16-28UNEF-2A 9/16-24UNEF-2A 11/16-24UNEF-2A 13/16-20UNEF-2A 15/16-20UNEF-2A 1-1/16-18UNEF-2A 1-3/16-18UNEF-2A 1-5/16-18UNEF-2A 1-7/16-18UNEF-2A F Cable Clamp 1.846 (46.89) 1.846 (46.89) 1.846 (46.89) 1.846 (46.89) 1.966 (49.94) 1.966 (50.70) 1.966 (50.70) 1.966 (50.70) 1.966 (50.70) P Potting Max. 1.451 (36.86) 1.451 (36.86) 1.451 (36.86) 1.451 (36.86) 1.451 (36.86) 1.451 (36.86) 1.451 (36.86) 1.451 (36.86) 1.451 (36.86) Wall Mounting Receptacle (Back Panel) MS27656 (MS service class E, P, T) KJL3 J DIA. MAX. M 1.247 (31.67) MAX. L POLARIZING KEYWAY N H T THREAD A P DIA. BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) E MAX. PANEL THICKNESS (including mounting hardware) NOTE: For backshell dimensions and configurations, see pages 26 and 28. Shell Size A Dia. Max. E Max. H Max. J Dia. Max. L Max. M Max. N T.P. P Dia. Max. 9 11 13 15 17 19 21 23 25 .573 (14.55) .701 (17.81) .851 (21.62) .976 (24.79) 1.101 (27.97) 1.208 (30.68) 1.333 (33.86) 1.458 (37.03) 1.583 (40.21) .234 (5.94) .234 (5.94) .234 (5.94) .234 (5.94) .234 (5.94) .234 (5.94) .204 (5.18) .204 (5.18) .193 (4.90) .100 (2.54) .100 (2.54) .100 (2.54) .100 (2.54) .100 (2.54) .100 (2.54) .130 (3.30) .130 (3.30) .130 (3.30) .662 (16.81) .810 (20.57) .960 (24.38) 1.085 (27.56) 1.210 (30.73) 1.317 (33.45) 1.442 (36.63) 1.567 (39.80) 1.692 (42.98) .820 (20.83) .820 (20.83) .820 (20.83) .820 (20.83) .820 (20.83) .820 (20.83) .790 (20.07) .790 (20.07) .790 (20.07) .958 (24.33) 1.051 (26.70) 1.145 (29.08) 1.239 (31.47) 1.332 (33.83) 1.458 (37.03) 1.582 (40.18) 1.708 (43.38) 1.832 (46.53) .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.61) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.93) 1.500 (38.10) .138 (3.51) 138 (3.51) .138 (3.51) .138 (3.51) .138 (3.51) .138 (3.51) .138 (3.51) .157 (3.99) .157 (3.99) T Thread 7/16-28UNEF-2A 9/16-24UNEF-2A 11/16-24UNEF-2A 13/16-20UNEF-2A 15/16-20UNEF-2A 1-1/16-18UNEF-2A 1-3/16-18UNEF-2A 1-5/16-18UNEF-2A 1-7/16-18UNEF-2A Overall Length With Backshells F P Cable Clamp Potting Max. 1.805 (45.85) 1.805 (45.85) 1.805 (45.85) 1.805 (45.85) 1.935 (48.90) 1.955 (49.66) 1.955 (49.66) 1.955 (49.66) 1.955 (49.66) 1.410 (35.81) 1.410 (35.81) 1.410 (35.81) 1.410 (35.81) 1.410 (35.81) 1.410 (35.81) 1.410 (35.81) 1.410 (35.81) 1.410 (35.81) Performance Specifications-Pages 3 and 4. Contacts, Sealing Plugs, Assembly Tools - Pages 22, 28, and 29. Contact Arrangements - Pages 20 and 28. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 7 Cannon KJL MIL-DTL-38999 Series I Connectors Box Mounting Receptacle (Back Panel) MS27505E (MS service class E) KJL5E L K MAX. H M .060 (1.52) MAX. GROMMET POLARIZING KEYWAY J DIA. MAX. A N P DIA. BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) E MAX. PANEL THICKNESS (INCLUDING MOUNTING HARDWARE) NOTE: This connector does not accommodate backshells. Shell Size 9 11 13 15 17 19 21 23 25 A Dia. Max. .573 (14.55) .701 (17.81) .851 (21.62) .976 (24.79) 1.101 (27.97) 1.208 (30.68) 1.333 (33.86) 1.458 (37.03) 1.583 (40.21) E Max. .234 (5.94) .234 (5.94) .234 (5.94) .234 (5.94) .234 (5.94) .234 (5.94) .204 (5.18) .204 (5.18) .193 (4.90) H Max. .100 (2.54) .100 (2.54) .100 (2.54) .100 (2.54) .100 (2.54) .100 (2.54) .130 (3.30) .130 (3.30) .130 (3.30) J Dia. Max. .662 (16.81) .810 (20.57) .960 (24.38) 1.085 (27.56) 1.210 (30.73) 1.317 (33.45) 1.442 (36.63) 1.567 (39.80) 1.692 (42.98) K Max. .219 (5.56) .219 (5.56) .219 (5.56) .219 (5.56) .219 (5.56) .219 (5.56) .250 (6.35) .250 (6.35) .250 (6.35) L Max. .820 (20.83) .820 (20.83) .820 (20.83) .820 (20.83) .820 (20.83) .820 (20.83) .790 (20.07) .790 (20.07) .790 (20.07) M Max. .958 (24.33) 1.051 (26.70) 1.145 (29.08) 1.239 (31.47) 1.332 (33.83) 1.458 (37.03) 1.582 (40.18) 1.708 (43.38) 1.832 (46.53) N T.P. .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.61) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.93) 1.500 (38.10) P Dia. Max. .138 (3.51) 138 (3.51) .138 (3.51) .138 (3.51) .138 (3.51) .138 (3.51) .138 (3.51) .157 (3.99) .157 (3.99) Straight Plug Grounded MS27467 (MS service class E, P, T) KJL6 L POLARIZING KEYWAY J DIA. T THREAD A DIA. G DIA. MAX. BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) NOTE: For backshell dimensions and configurations, see pages 26 and 28. Shell Size A Max. G Dia. Max. J Dia. Max. (Class T) L Max. T Thread 9 11 13 15 17 19 21 23 25 .585 (14.86) .717 (18.21) .866 (22.00) .990 (25.15) 1.115 (28.32) 1.222 (31.04) 1.347 (34.21) 1.472 (37.39) 1.597 (40.56) .859 (21.82) .984 (24.99) 1.156 (29.36) 1.281 (32.54) 1.406 (35.71) 1.516 (38.51) 1.641 (41.68) 1.766 (44.86) 1.891 (48.03) .483 (12.27) .611 (15.52) .760 (19.30) .885 (22.48) 1.010 (25.65) 1.115 (28.32) 1.240 (31.50) 1.365 (34.67) 1.490 (37.85) 1.234 (31.34) 1.234 (31.34) 1.234 (31.34) 1.234 (31.34) 1.234 (31.34) 1.234 (31.34) 1.234 (31.34) 1.234 (31.34) 1.234 (31.34) 7/16-28UNEF-2A 9/16-24UNEF-2A 11/16-24UNEF-2A 13/16-20UNEF-2A 15/16-20UNEF-2A 1-1/16-18UNEF-2A 1-3/16-18UNEF-2A 1-5/16-18UNEF-2A 1-7/16-18UNEF-2A Overall Length With Backshells F P Cable Clamp Potting Max. 1.793 (45.54) 1.793 (45.54) 1.793 (45.54) 1.793 (45.54) 1.913 (48.59) 1.943 (49.35) 1.943 (49.35) 1.943 (49.35) 1.943 (49.35) 1.671 (42.44) 1.671 (42.44) 1.671 (42.44) 1.671 (42.44) 1.671 (42.44) 1.671 (42.44) 1.766 (44.86) 1.766 (44.86) 1.766 (44.86) Performance Specifications-Pages 3 and 4. Contacts, Sealing Plugs, Assembly Tools - Pages 22, 28 and 29. Contact Arrangements - Pages 20 and 21. Dimensions shown in inches (mm) Specifications and dimensions subject to change 8 www.ittcannon.com Cannon KJL MIL-DTL-38999 Series I Connectors Jam Nut Receptacle MS27468 (MS service class E,P,T) KJL7 .125 (3.18) MAX. .062 (1.57) MIN. PANEL THICKNESS .920 (23.37) MAX. U MAX. HEX H POLARIZING KEYWAY T THREAD J DIA. D A DIA. DIA. BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) S V THREAD NOTE: For backshell dimensions and configurations, see pages 26 and 28. Overall Length With Backshells Shell Size 9 11 13 15 17 19 21 23 25 A Dia. Max. .573 (14.55) .701 (17.81) .851 (21.62) .976 (24.79) 1.101 (27.97) 1.208 (30.68) 1.333 (33.86) 1.458 (37.03) 1.583 (40.21) D H Max. Max. .655 (16.64) .120 (3.05) .755 (19.18) .120 (3.05) .942 (23.93) .120 (3.05) 1.066 (27.08) .120 (3.05) 1.191 (30.25) .120 (3.05) 1.316 (33.43) .151 (3.84) 1.441 (36.60) .151 (3.84) 1.566 (39.78) .151 (3.84) 1.691 (42.95) .151 (3.84) J Dia. Max. .662 (16.81) .810 (20.57) .960 (24.38) 1.085 (27.56) 1.210 (30.73) 1.317 (33.45) 1.442 (36.63) 1.567 (39.80) 1.692 (42.98) S Dia. Max. 1.204 (30.58) 1.391 (35.33) 1.516 (35.51) 1.641 (41.68) 1.766 (44.86) 1.954 (49.63) 2.078 (52.78) 2.204 (55.98) 2.328 (59.13) T Thread 7/16-28UNEF-2A 9/16-24UNEF-2A 11/16-24UNEF-2A 13/16-20UNEF-2A 15/16-20UNEF-2A 1-1/16-18UNEF-2A 1-3/16-18UNEF-2A 1-5/16-18UNEF-2A 1-7/16-18UNEF-2A U Max. Hex. .892 (22.66) 1.017 (25.83) 1.205 (30.61) 1.329 (33.76) 1.455 (36.96) 1.579 (40.11) 1.705 (43.31) 1.829 (46.46) 20.17 (51.23) V Thread Class 2A 11/16-24UNEF 13/16-24UNEF 1-20UNEF 1-1/8-18UNEF 1-1/4-18UNEF 1-3/8-18UNEF 1-1/2-18UNEF 1-5/8-18UNEF 1-3/4-18UNS F Cable Clamp 1.846 (46.89) 1.846 (46.89) 1.846 (46.89) 1.846 (46.89) 1.966 (49.94) 1.996 (50.70) 1.996 (50.70) 1.996 (50.70) 1.996 (50.70) P Potting Max. 1.451 (36.86) 1.451 (36.86) 1.451 (36.86) 1.451 (36.86) 1.451 (36.86) 1.451 (36.86) 1.451 (36.86) 1.451 (36.86) 1.451 (36.86) Performance Specifications-Pages 3 and 4. Contacts, Sealing Plugs, Assembly Tools - Pages 20, 28, and 29. Contact Arrangements - Pages 20, 21. Panel Cutouts Jam Nut Receptacles Flange Mounted Receptacles P .005 (0.13) 4 HOLES A R (T.P) B A +.010 (0.25) -.000 (0.00) (Class T) Shell Size 9 11 13 15 17 19 21 23 25 A Dia. .665 (16.89) .812 (20.62) .965 (24.51) 1.085 (27.55) 1.250 (31.75) 1.322 (33.57) 1.447 (36.75) 1.569 (39.85) 1.703 (43.25) P Dia. R Mtg. Screw .128 (3.25) .128 (3.25) .128 (3.25) .128 (3.25) .128 (3.25) .128 (3.25) .128 (3.25) .154 (3.91) .150 (3.81) .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.61) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.93) 1.500 (38.10) #4 #4 #4 #4 #4 #4 #4 #6 #6 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 9 Shell Size 9 11 13 15 17 19 21 23 25 A +.010 (.25) -.000 (.00) .700 (17.78) .825 (20.96) 1.010 (25.65) 1.135 (28.83) 1.260 (32.00) 1.385 (35.18) 1.510 (38.35) 1.635 (41.53) 1.760 (44.70) B +.000 (.00) -.010 (.25) .670 (17.02) .771 (19.58) .955 (24.26) 1.085 (27.56) 1.210 (30.73) 1.335 (33.91) 1.460 (37.08) 1.585 (40.26) 1.710 (43.43) Cannon KJ MIL-DTL-38999 Series II Connectors How To Order Military Nomenclature MS27473 T 18 F 35 S MS NUMBER SHELL STYLE CLASS SHELL SIZE HARDWARE FINISH MS NUMBER SHELL STYLE MS27472 - Wall Mounting Receptacle MS27473 - Straight Plug MS27474 - Jam Nut Receptacle MS27484 - Grounded Plug MS27497 - Wall Mounting Receptacle (back panel mounting) MS27513 - Box Mounting Receptacle MS27499 - Box Mounting Receptacle (Class E) MS27508 - Box Mounting (back panel mounting) (Class E) CLASS E - Environment - resistant with rear accessory (without strain relief) G - Environmental - resistant wall mount and jam nut receptacle and plug types. Space Grade. P - Enironment - resistant with straight potting cup accessories T - Environment - resistant (without rear accessory). (Class T not applicable to MS27499, MS27513, and MS27508.) CONTACT ARRANGEMENT CONTACT STYLE POLARIZING POSITION SHELL SIZE 8, 10, 12, 14, 16, 18, 20, 22, 24. CONTACT ARRANGEMENT See pages 20 and 21. HARDWARE FINISH STANDARD A - Bright cadmium over electroless nickel plate, 85F to + 302F (- 65C to + 150C) B - Olive drab cadmium over electoless nickel plate, - 85F to + 347F (- 65C to + 175C) F - Electroless nickel, - 85F to + 392F (-65C to + 200C) CONTACT STYLE P - Pin S - Socket *A - Less Pin Contact *B - Less Socket Contact *Used only when other than power contacts are to be installed (i.e. shielded, thermocouple, etc.) POLARIZING POSITION A, B, C, and D (no letter required for normal). See page 19. Note: To order MS connectors less standard power contacts, purchase order must state "Less Contacts". ITT Nomenclature KJ 6 T 18 N 35 S N SERIES PREFIX SHELL STYLE CLASS SHELL SIZE HARDWARE FINISH SERIES PREFIX KJ - Series II - Low Profile SHELL STYLE 0 - Wall mounting receptacle 2 - Box mounting receptacle 3 - Wall mounting receptacle (back panel mounting) 5 - Box mounting receptacle (back panel mounting) 6 - Straight plug G6 - Straight plug, grounded 7 - Jam nut receptacle CLASS E - Environment - resistant with rear accessory (without strain relief) F - Environment - resistant with strain relief acccessory G - Environmental - resistant wall mount and jam nut receptacle and plug type. Space Grade. P - Environment - resistant with straight potting cup accessory R - Environment - resistant with full grommet seal without rear accessory; shell styles 2 and 5 only T - Environment - resistant (without rear accessory). (Class T not applicable to KJ2E, KJ2R, KJ5E and KJ5R.) CONTACT ARRANGEMNT CONTACT STYLE POLARIZING POSITION MODIFICATION CODE Note KJ supplied with exact complement of contacts. SHELL SIZE 8, 10, 12, 14, 16, 18, 20, 22, and 24. CONTACT ARRANGMENT See pages 20 and 21. HARDWARE FINISH STANDARD A - Bright cadmium over electroless nickel plate, 85F to + 302F (- 65C to + 150C) B - Olive drab cadmium over electroless nickel plate, - 85F to + 347F (- 65C to + 175C) N - Electroless nickel, - 85F to + 392F (-65C to + 200C) Z - Zinc Nickel, Black - - (Dash) When using a finish modification code CONTACT STYLE P - Pin S - Socket POLARIZING POSITION N(normal), A, B, C, D, see page 19. MODIFICATION CODE L - Less contacts, not stamped on connector 16 - Outgassed NASA space graded connector 27- Outgassed, standard connector A296 Black ZInc Cobalt, RoHS Compliant T69 Olive Drab (Green) Zinc Cobalt Dimensions shown in inches (mm) Specifications and dimensions subject to change 10 www.ittcannon.com Cannon KJ MIL-DTL-38999 Series II Connectors Wall Mounting Receptacle MS27472 (MS service class E, P, T) KJ0 POLARIZING KEYWAY .322 (8.17) MAX. T THREAD J MAX. M A DIA. N P DIA. .069 (1.74) MAX. BLUE BAND (INDICTATES REAR RELEASE CONTACT RETENTION SYSTEM) NOTE: For backshell dimensions and configurations, see pages 26 and 28. Shell Size 8 10 12 14 16 18 20 22 24 A Dia. Max. .474 (12.04) .591 (15.01) .751 (19.08) .876 (22.25) 1.001 (25.43) 1.126 (28.60) 1.251 (31.78) 1.376 (34.95) 1.501 (38.13) J Dia. Max. .563 (14.30) .680 (17.27) .859 (21.82) .984 (24.99) 1.108 (28.14) 1.233 (31.32) 1.358 (34.49) 1.483 (37.67) 1.610 (40.89) M Max. .828 (21.03) .954 (24.23) 1.047 (26.59) 1.141 (28.98) 1.234 (31.34) 1.328 (33.73) 1.453 (36.91) 1.578 (39.08) 1.703 (43.26) P +.005 (0.13) N -.010 (0.25) T.P .594 (15.09) .125 (3.18) .719 (18.26) .125 (3.18) .812 (20.62) .125 (3.18) .906 (23.01) .125 (3.18) .969 (24.61) .125 (3.18) 1.062 (26.97) .125 (3.18) 1.156 (27.36) .125 (3.18) 1.250 (31.76) .125 (3.18) 1.375 (34.92) .152 (3.86) Overall length With Backshells T Thread 7/16-28UNEF-2A 9/16-24UNEF-2A 11/16-24UNEF-2A 13/16-20UNEF-2A 15/16-20UNEF-2A 1-1/16-18UNEF-2A 1-3/16-18UNEF-2A 1-5/16-18UNEF-2A 1-7/16-18UNEF-2A E Straight .850 (21.59) .850 (21.59) .850 (21.59) .850 (21.59) .850 (21.59) .850 (21.59) .850 (21.59) .850 (21.59) .850 (21.59) F Cable Clamp 1.555 (39.50) 1.555 (39.50) 1.555 (39.50) 1.790 (45.47) 1.790 (45.47) 1.790 (45.47) 1.790 (45.47) 1.930 (49.02) 1.900 (48.26) P Potting Max. 1.020 (25.91) 1.020 (25.91) 1.020 (25.91) 1.020 (25.91) 1.020 (25.91) 1.020 (25.91) 1.020 (25.91) 1.020 (25.91) 1.080 (27.43) Box Mounting Receptacle MS27499E (MS service class E) KJ2E L POLARIZING KEYWAY .322 (8.17) MAX. J MAX. M G DIA. A DIA. N P DIA. BLUE BAND (INDICTATES REAR RELEASE CONTACT RETENTION SYSTEM) .069 (1.74) MAX. NOTE: This connector does not accommodate backshells Shell Size A Dia. Max. G Dia. Max. J Dia. Max. L Max. M Max. N T.P. 8 10 12 14 16 18 20 22 24 .474 (12.04) .591 (15.01) .751 (19.08) .876 (22.25) 1.001 (25.43) 1.126 (28.60) 1.251 (31.78) 1.376 (33.95) 1.501 (38.13) .421 (10.69) .542 (13.77) .667 (16.94) .791 (20.09) .916 (23.27) 1.034 (26.26) 1.158 (29.41) 1.283 (32.59) 1.408 (35.76) .563 (14.30) .680 (17.27) .859 (21.82) .984 (24.99) 1.108 (28.14) 1.233 (31.32) 1.358 (34.49) 1.483 (37.67) 1.610 (40.89) .312 (7.92) .312 (7.92) .312 (7.92) .312 (7.92) .312 (7.92) .312 (7.92) .312 (7.92) .312 (7.92) .312 (7.92) .828 (21.03) .954 (24.23) 1.047 (26.59) 1.141 (28.98) 1.234 (31.34) 1.328 (33.73) 1.453 (36.81) 1.578 (40.08) 1.703 (43.26) .594 (15.09) .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.61) 1.062 (26.97) 1.156 (27.36) 1.250 (31.75) 1.375 (34.93) Performance Specifications-Pages 3 and 4. Contacts, Sealing Plugs, Assembly Tools - Pages 22, 28, and 29. Contact Arrangements - Pages 20 and 21. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 11 P +.005 (0.13) -.010 (0.25) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .152 (3.86) Cannon KJ MIL-DTL-38999 Series II Connectors Box Mounting Receptacle MS27513E (MS service class E) .463 (11.76) MAX. KJ2R L .322 (8.17) MAX. POLARIZING KEYWAY J MAX. M G DIA. A DIA. BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) N P DIA. .069 (1.74) MAX. NOTE: This connector does not accommodate backshells Shell Size 8 10 12 14 16 18 20 22 24 A Dia. Max. G Dia. Max. J Dia. Max. .474 (12.04) .591 (15.01) .751 (19.08) .876 (22.25) 1.001 (25.43) 1.126 (28.60) 1.251 (31.78) 1.376 (33.95) 1.501 (38.13) .421 (10.69) .542 (13.77) .667 (16.94) .791 (20.09) .916 (23.27) 1.034 (26.26) 1.158 (29.41) 1.283 (32.59) 1.408 (35.76) .563 (14.30) .680 (17.27) .859 (21.82) .984 (24.99) 1.108 (28.14) 1.233 (31.32) 1.358 (34.49) 1.483 (27.67) 1.610 (40.89) L Max. M Max. .312 (7.92) .312 (7.92) .312 (7.92) .312 (7.92) .312 (7.92) .312 (7.92) .312 (7.92) .312 (7.92) .312 (7.92) P +.005 (0.13) -.010 (0.25) N T.P. .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .152 (3.85) .594 (15.09) .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.61) 1.062 (26.97) 1.156 (27.36) 1.250 (31.75) 1.375 (34.93) .828 (21.03) .954 (24.23) 1.047 (26.59) 1.141 (28.98) 1.234 (31.34) 1.328 (33.73) 1.453 (36.81) 1.578 (40.08) 1.703 (43.26) Wall Mounting Receptacle KJ3 MS27497 (MS service class E, P, T) .142 (3.01) MAX. PANEL THICKNESS (including mounting hardware) .477 (11.35) MAX. P DIA. T THREAD .322 (8.17) MAX. POLARIZING KEYWAY J DIA. A DIA. C DIA. M BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) N .069 (1.74) MAX. NOTE: For backshell dimensions and configurations, see pages A-30, A-32. Shell Size 8 10 12 14 16 18 20 22 24 A Dia. Max. .474 (12.04) .591 (15.01) .751 (19.08) .876 (22.25) 1.001 (25.43) 1.126 (28.60) 1.251 (31.78) 1.376 (34.95) 1.501 (38.13) C Dia. Max. .522 (13.26) .639 (16.23) .808 (20.52) .935 (23.75) 1.058 (26.87) 1.183 (30.05) 1.308 (33.22) 1.433 (36.40) 1.568 (39.83) J Dia. Max. .563 (14.30) .680 (17.27) .859 (21.82) .984 (24.99) 1.108 (28.14) 1.233 (31.32) 1.358 (34.49) 1.483 (37.67) 1.610 (40.89) M Max. .828 (21.03) .954 (24.23) 1.047 (26.59) 1.141 (28.98) 1.234 (31.34) 1.328 (33.73) 1.453 (36.91) 1.578 (40.08) 1.703 (43.26) N T.P .594 (15.09) .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.61) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.93) P T +.005 (0.13) Thread -.010 (0.25) .125 (3.18) 7/16-28UNEF-2A .125 (3.18) 9/16-24UNEF-2A .125 (3.18) 11/16-24UNEF-2A .125 (3.18) 13/16-20UNEF-2A .125 (3.18) 15/16-20UNEF-2A .125 (3.18) 1-1/16-18UNEF-2A .125 (3.18) 1-3/16-18UNEF-2A .125 (3.18) 1-5/16-18UNEF-2A .152 (3.86) 1-7/16-18UNEF-2A Overall Length With Backshells E Straight .855 (21.72) .855 (21.72) .855 (21.72) .855 (21.72) .855 (21.72) .855 (21.72) .855 (21.72) .855 (21.72) .855 (21.72) F Cable Clamp 1.570 (39.88) 1.570 (39.88) 1.570 (39.88) 1.780 (45.21) 1.780 (45.21) 1.780 (45.21) 1.780 (45.21) 1.960 (49.78) 1.960 (49.78) P Potting Max. 1.020 (25.91) 1.020 (25.91) 1.020 (25.91) 1.020 (25.91) 1.020 (25.91) 1.020 (25.91) 1.020 (25.91) 1.020 (25.91) 1.080 (27.43) Performance Specifications-Pages 3 and 4. Contacts, Sealing Plugs, Assembly Tools - Pages 22, 28, and 29. Contact Arrangements - Pages 20 and 21. Dimensions shown in inches (mm) Specifications and dimensions subject to change 12 www.ittcannon.com Cannon KJ MIL-DTL-38999 Series II Connectors Box Mounting Receptacle (Back Panel) K MS27508E (MS service class E) L KJ5E .447 (11.35) MAX. P DIA. .322 (8.17) MAX. POLARIZING KEYWAY J DIA. M G DIA. A C BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) N .069 (1.74) MAX. K MAX. PANEL THICKNESS (including mounting hardware) NOTE: This connector does not accommodate backshells Shell Size 8 10 12 14 16 18 20 22 24 A Dia. Max. .474 (12.04) .591 (15.01) .751 (19.08) .876 (22.25) 1.001 (25.42) 1.126 (28.60) 1.251 (31.77) 1.376 (34.95) 1.501 (38.13) C Dia. Max. .522 (13.26) .639 (16.23) .808 (20.52) .935 (23.75) 1.058 (26.87) 1.183 (30.05) 1.308 (33.22) 1.433 (36.40) 1.568 (39.83) G Dia. Max. .421 (10.69) .542 (13.77) .667 (16.94) .791 (20.09) .916 (23.27) 1.034 (31.34) 1.158 (34.52) 1.283 (32.59) 1.408 (35.76) J Dia. Max. .563 (14.30) .680 (17.27) .859 (21.82) .984 (24.99) 1.108 (28.14) 1.233 (31.32) 1.358 (34.49) 1.483 (37.67) 1.610 (40.89) K Max. .147 (3.73) .152 (3.86) .152 (3.86) .152 (3.86) .152 (3.86) .152 (3.86) .179 (4.55) .179 (4.55) .169 (4.29) M Max. .828 (21.03) .954 (24.23) 1.047 (26.59) 1.141 (28.98) 1.234 (31.24) 1.328 (33.73) 1.453 (36.91) 1.578 (40.08) 1.703 (43.66) L Max. .185 (4.70) .185 (4.70) .185 (4.70) .185 (4.70) .185 (4.70) .185 (4.70) .185 (4.70) .185 (4.70) .185 (4.70) N T.P .594 (15.09) .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.61) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.92) P +.005 (0.13) -.010 (0.25) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .152 (3.86) Box Mounting Receptacle (Back Panel) No MS part number L KJ5R .447 (11.35) MAX. P DIA. . .322 (8.17) MAX. POLARIZING KEYWAY .338 (8.58) MAX. J DIA. M N C G DIA. A BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) .069 (1.74) MAX. K MAX. PANEL THICKNESS (including mounting hardware) NOTE: This connector does not accommodate backshells Shell Size 8 10 12 14 16 18 20 22 24 A Dia. Max. .474 (12.04) .591 (15.01) .751 (19.08) .876 (22.25) 1.001 (25.42) 1.126 (28.60) 1.251 (31.77) 1.376 (34.95) 1.501 (38.13) C Dia. Max. .522 (13.26) .639 (16.23) .808 (20.52) .935 (23.75) 1.058 (26.87) 1.183 (30.05) 1.308 (33.22) 1.433 (36.40) 1.568 (39.83) G Dia. Max. .421 (10.69) .542 (13.77) .667 (16.94) .791 (20.09) .916 (23.27) 1.034 (31.34) 1.158 (34.52) 1.283 (32.59) 1.408 (35.76) J Dia. Max. .563 (14.30) .680 (17.27) .859 (21.82) .984 (24.99) 1.108 (28.14) 1.233 (31.32) 1.358 (34.49) 1.483 (37.67) 1.610 (40.89) Performance Specifications-Pages 3 and 4. Contacts, Sealing Plugs, Assembly Tools - Pages 22, 28, and 29. Contact Arrangements - Pages 20 and 21. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 13 K Max. .147 (3.73) .152 (3.86) .152 (3.86) .152 (3.86) .152 (3.86) .152 (3.86) .179 (4.55) .179 (4.55) .169 (4.29) L Max. .185 (4.70) .185 (4.70) .185 (4.70) .185 (4.70) .185 (4.70) .185 (4.70) .185 (4.70) .185 (4.70) .185 (4.70) M Max. N T.P P +.005 (0.13) -.010 (0.25) .828 (21.03) .954 (24.23) 1.047 (26.59) 1.141 (28.98) 1.234 (31.24) 1.328 (33.73) 1.453 (36.91) 1.578 (40.08) 1.703 (43.66) .594 (15.09) .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.61) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.92) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .152 (3.86) Cannon KJ MIL-DTL-38999 Series II Connectors Straight Plug MS27473 (MS service class E, P, T) KJ6 POLARIZING KEYWAY T THREAD P DIA. G DIA. A DIA. BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) NOTE: For backshell dimensions and configurations, see pages 26 and 28. Shell Size 8 10 12 14 16 18 20 22 24 A Dia. Max. .485 (12.32) .606 (15.39) .765 (19.43) .890 (22.61) 1.014 (25.76) 1.140 (28.96) 1.264 (32.11) 1.389 (35.28) 1.514 (38.46) G Dia. Max. .749 (19.02) .858 (21.79) 1.030 (26.16) 1.155 (29.34) 1.280 (32.51) 1.405 (35.69) 1.530 (38.86) 1.640 (40.66) 1.765 (44.83) P Dia. Max. .630 (16.00) .752 (19.10) .925 (23.50) 1.050 (26.67) 1.172 (29.77) 1.304 (33.12) 1.435 (36.45) 1.560 (39.62) 1.688 (42.88) T Thread 7/16-28UNEF-2A 9/16-24UNEF-2A 11/16-24UNEF-2A 13/16-20UNEF-2A 15/16-20UNEF-2A 1-1/16-18UNEF-2A 1-3/16-18UNEF-2A 1-5/16-18UNEF-2A 1-7/16-18UNEF-2A Overall Length With Backshells E F P Straight Cable Clamp Potting Max. 1.026 (26.06) 1.555 (39.50) 1.020 (25.91) 1.026 (26.06) 1.555 (39.50) 1.020 (25.91) 1.026 (26.06) 1.555 (39.50) 1.020 (25.91) 1.026 (26.06) 1.790 (45.47) 1.020 (25.91) 1.026 (26.06) 1.790 (45.47) 1.020 (25.91) 1.026 (26.06) 1.790 (45.47) 1.020 (25.91) 1.026 (26.06) 1.790 (45.47) 1.020 (25.91) 1.026 (26.06) 1.930 (49.02) 1.020 (25.91) 1.104 (28.04) 1.930 (49.02) 1.080 (27.43) Straight Plug Grounded MS27484 (MS service class E, P, T) KJG6 POLARIZING KEYWAY T THREAD A P DIA. DIA. G DIA. BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) NOTE: For backshell dimensions and configurations, see pages 26 and 28. Overall Length With Backshells Shell Size 8 10 12 14 16 18 20 22 24 A Dia. Max. .485 (12.32) .606 (15.39) .765 (19.43) .890 (22.61) 1.014 (25.76) 1.140 (28.96) 1.264 (32.11) 1.389 (35.28) 1.514 (38.46) G Dia. Max. .749 (19.02) .858 (21.79) 1.030 (26.16) 1.155 (29.34) 1.280 (32.51) 1.405 (35.69) 1.530 (38.86) 1.640 (40.66) 1.765 (44.83) P Dia. Max. .630 (16.00) .752 (19.10) .925 (23.50) 1.050 (26.67) 1.172 (29.77) 1.304 (33.12) 1.435 (36.45) 1.560 (39.62) 1.688 (42.88) T Thread 7/16-28UNEF-2A 9/16-24UNEF-2A 11/16-24UNEF-2A 13/16-20UNEF-2A 15/16-20UNEF-2A 1-1/16-18UNEF-2A 1-3/16-18UNEF-2A 1-5/16-18UNEF-2A 1-7/16-18UNEF-2A E Straight 1.026 (26.06) 1.026 (26.06) 1.026 (26.06) 1.026 (26.06) 1.026 (26.06) 1.026 (26.06) 1.026 (26.06) 1.026 (26.06) 1.104 (28.04) F Cable Clamp 1.555 (39.50) 1.555 (39.50) 1.555 (39.50) 1.790 (45.47) 1.790 (45.47) 1.790 (45.47) 1.790 (45.47) 1.930 (49.02) 1.930 (49.02) P Potting Max. 1.020 (25.91) 1.020 (25.91) 1.020 (25.91) 1.020 (25.91) 1.020 (25.91) 1.020 (25.91) 1.020 (25.91) 1.020 (25.91) 1.080 (27.43) Performance Specifications-Pages 3 and 4. Contacts, Sealing Plugs, Assembly Tools - Pages 22, 28, and 29. Contact Arrangements - Pages 20 and 21. Dimensions shown in inches (mm) Specifications and dimensions subject to change 14 www.ittcannon.com Cannon KJ MIL-DTL-38999 Series II Connectors Jam Nut Receptacle MS27474 (MS service class E, P, T) KJ7 R P .109 (2.77) MAX. PANEL THICKNESS T THREAD G POLARIZING KEYWAY J DIA. C D MOUNTING FLAT BLUE BAND (INDICATES REAR RELEASE COTACT RETENTION SYSTEM) V THREAD S DIA. .105 (2.66) MAX. NOTE: For backshell dimensions and configurations, see pages 26 and 28. Overall length With Backshells Shell C Size Dia. Max. D Max. G Max. J Max. P Max. R Max. Hex. S Dia. Max. T Thread V Thread E F P Straight Cable Clamp Potting Max. 8 .474 (12.04) .818 (20.78) .145 (3.68) .563 (14.30) .443 (11.25) 1.079 (27.41) 1.381 (35.08) 7/16-28UNEF-2A 7/8-20UNEF-2A .840 (21.34) 1.555 (39.50) 1.020 (25.91) 10 .591 (15.01) .942 (23.93) .145 (3.68) .680 (17.27) .443 (11.25) 1.205 (30.61) 1.506 (38.25) 9/16-24UNEF-2A 1-20UNEF-2A .840 (21.34) 1.555 (39.50) 1.020 (25.91) 12 .751 (19.08) 1.066 (27.08) .145 (3.68) .859 (21.82) .443 (11.25) 1.329 (33.76) 1.631 (41.43) 11/16-24UNEF-2A 1-1/8-18UNEF-2A .840 (21.34) 1.555 (39.50) 1.020 (25.91) 14 .876 (22.25) 1.191 (30.25) .145 (3.68) .984 (24.99) .443 (11.25) 1.455 (36.96) 1.756 (44.60) 13/16-20UNEF-2A 1-1/4-18UNEF-2A .840 (21.34) 1.790 (45.47) 1.020 (25.91) 16 1.001 (25.43) 1.321 (33.55) .145 (3.68) 1.108 (28.14) .443 (11.25) 1.579 (40.11) 1.944 (49.38) 1-15/16-20UNEF-2A 1-3/8-18UNEF-2A .840 (21.34) 1.790 (45.47) 1.020 (25.91) 18 1.126 (28.60) 1.441 (36.60) .145 (3.68) 1.233 (31.32) .443 (11.25) 1.705 (43.31) 2.022 (51.36) .840 (21.34) 1.790 (45.47) 1.020 (25.91) 1-1/16-18UNEF-2A 1-1/2-18UNEF-2A 20 1.251 (31.78) 1.566 (39.78) .171 (4.34) 1.358 (34.49) .469 (11.91) 1.829 (46.46) 2.147 (54.53) 1-3/16-18UNEF-2A 1-5/8-18UNEF-2A .840 (21.34) 1.790 (45.47) 1.020 (25.91) 22 1.376 (33.95) 1.691 (42.95) .171 (4.34) 1.483 (37.67) .469 (11.91) 2.017 (51.23) 2.271 (57.68) 1-5/16-18UNEF-2A 1-3/4-18UNS-2A .840 (21.34) 1.930 (49.02) 1.020 (25.91) 24 1.501 (38.13) 1.816 (46.13) .171 (4.34) 1.610 (40.89) .469 (11.91) 2.142 (54.41) 2.396 (60.86) 1-7/16-18UNEF-2A 1-7/8-18UNS-2A .860 (21.84) 1.900(48.26) 1.080 (27.43) Performance Specifications-Pages 3 and 4. Contacts, Sealing Plugs, Assembly Tools - Pages 22, 28, and 29. Contact Arrangements - Pages 20 and 21. Panel Cutouts Flange Mounted Receptacle Jam Nut Receptacle P +_ .005 (0.13) 4 HOLES B +.000 (0.00) -.010 (0.25) R (T.P.) A +.010 (0.25) -.000 (0.00) A +.010 (0.25) -.000 (0.00) Shell Size 8 10 12 14 16 18 20 22 24 A Dia. .610 (15.49) .734 (18.64) .860 (21.84) .985 (25.02) 1.110 (28.19) 1.234 (31.34) 1.360 (35.54) 1.484 (37.69) 1.611 (40.92) P Dia. .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .125 (3.18) .152 (3.86) R .594 (15.09) .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.61) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.93) Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 15 Mfg. Screw #4 #4 #4 #4 #4 #4 #4 #4 #6 Shell Size 8 10 12 14 16 18 20 22 24 A Dia. .885 (22.48) 1.010 (25.65) 1.135 (28.82) 1.260 (32.00) 1.385 (35.18) 1.510 (38.35) 1.635 (41.53) 1.760 (44.70) 1.885 (47.88) B Dia. .830 (21.08) .955 (24.26) 1.085 (27.56) 1.210 (30.73) 1.335 (33.91) 1.460 (37.08) 1.585 (40.26) 1.710 (43.43) 1.835 (46.61) Cannon KJA/KJB MIL-DTL-38999 Series III Connectors How To Order Military Nomenclature D38999 20 F C 35 A N CONNECTOR TYPE SHELL STYLE SERVICE CLASS (HARDWARE FINISH) SHELL SIZE CONTACT ARRANGEMENT CONTACT STYLE POLARIZING POSITION CONNECTOR TYPE D38999/ - MIL-DTL-38999 Series III CONTACT ARRANGEMENT See pages 20, 21. SHELL STYLE D38999/20 - Wall mount receptacle D38999/24 - Jam nut receptacle D38999/26 - Straight Plug, Grounded CONTACT STYLE P - Pin conatcts S - Socket contact A - Less Pin contacts* B - Less Socket contact* SERVICE CLASS (Hardware Finish) F - Electroless nickel - 85F to +392F (-65C to +200C) G - Electroless nickel plated. Space Grade. W - Olive drab cadmium over electroless nickel plate, -85F to +347F (-65C to +175C) SHELL SIZE A B C D E F G H J 9 11 13 15 17 19 21 23 25 Military Designation * Used only when other than power contacts are to be installed (i,e., shielded, thermocouple, etc.) POLARIZING POSITION N (normal), A, B, C, D, E. See page 19. Note: To order MS connectors less standard power contacts, purchase order must state "Less Contacts". Cannon Designation KJA Cannon Nomenclature 0 T 13 F 35 P N L SERIES PREFIX SHELL STYLE CLASS SHELL SIZE HARDWARE FINISH CONTACT ARRANGEMENT CONTACT STYLE POLARIZING POSITION MODIFICATION CODE SERIES PREFIX KJA/KJB* - Series III - Scoop proof, threaded coupling SHELL STYLE 0 - Wall mount receptacle 6 - Straight plug 7 - Jam nut receptacle CLASS T - Environment-resistant (without rear accessory) * Consult factory for applicable layouts SHELL SIZE 9 Cannon 11 13 15 17 19 21 23 25 Designation A B C D E F G H J Military Designation HARDWARE FINISH F - Electroless nickel, - 85F to +392F (-65C to +200C) G - Electroless nickel plated. Space Grade. W - Olive drab cadmium over electroless nickel plate, -85F to +347F (-65C to +175C) Z - Zinc Nickel, Black - - (Dash) When using a finish modification code CONTACT STYLE P -Pin contacts S -Socket contacts POLARIZING POSITION N (normal) A, B, C, D, E. See page 19. MODIFICATION CODE L - Less contacts, not stamped on connector 16 - Outgassed NASA space graded connector 27- Outgassed, standard connector A296 Black Zinc Cobalt, RoHS Compliant T69 Olive Drab (Green) Zinc Cobalt CONTACT ARRANGEMENTS See pages 20 and 21. Dimensions shown in inches (mm) Specifications and dimensions subject to change 16 www.ittcannon.com Cannon KJA/KJB MIL-DTL-38999 Series III Connectors Wall Mount Receptacle D38999/20 KJA0T Z Z S R1 W MAX. R2 M B THREAD V THREAD BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) T 4 PLACES .230 MAX PANEL THICKNESS (including mounting hardware) RED BAND (FULLY MATED INDICTAOR BAND) TT 4 PLACES Shell Size MS Shell size Code B Thread Class 2A (Plated) M +.000 (.000) -.005 (.130) 9 A .6250-0.1P-0.3L-TS .820 (20.83) .719 (18.26) .594 (15.09) .938 (23.83) .128 (3.25) 11 B .7500-0.1P-0.3L-TS .820 (20.83) .812 (20.62) .719 (18.26) 1.031 (26.19) .128 (3.25) 13 C .8750-0.1P-0.3L-TS .820 (20.83) .906 (23.01) .812 (20.62) 1.125 (28.58) 15 D 1.0000-0.1P-0.3L-TS .820 (20.83) .969 (24.61) .906 (23.01) 17 E 1.1875-0.1P-0.3L-TS .820 (20.83) 1.062 (26.97) 19 F 1.2500-0.1P-0.3L-TS .820 (20.83) 21 G 1.3750-0.1P-0.3L-TS 23 H 25 J T TT S +.004 (.100) +.004 (.100) +_.012 (.300) -.002 (.050) -.002 (.050) .520 (13.20) MAX Metric V Thread (Plated) W Max. Z +.005 (.130) -.010 (.250) .216 (5.49) M12X1-6g0.100R .098 (2.50) 1.235 (31.36) .194 (4.93) M15X1-6g0.100R .098 (2.50) 1.235 (31.36) .128 (3.25) .194 (4.93) M18X1-6g0.100R .098 (2.50) 1.235 (31.36) 1.219 (30.96) .128 (3.25) .173 (4.39) M22X1-6g0.100R .098 (2.50) 1.235 (31.36) .969 (24.61) 1.312 (33.32) .128 (3.25) .194 (4.93) M25X1-6g0.100R .098 (2.50) 1.235 (31.36) 1.156 (29.36) 1.062 (26.97) 1.438 (36.53) .128 (3.25) .194 (4.93) M28X1-6g0.100R .098 (2.50) 1.235 (31.36) .790 (20.07) 1.250 (31.75) 1.156 (29.36) 1.562 (39.67) .128 (3.25) .194 (4.93) M31X1-6g0.100R .126 (3.20) 1.235 (31.36) 1.5000-0.1P-0.3L-TS .790 (20.07) 1.375 (34.92) 1.250 (31.75) 1.688 (42.88) .154 (3.91) .242 (6.15) M34X1-6g0.100R .126 (3.20) 1.235 (31.36) 1.6250-0.1P-0.3L-TS .790 (20.07) 1.500 (38.10) 1.375 (34.92) 1.812 (46.02) .154 (3.91) .242 (6.15) M37X1-6g0.100R .126 (3.20) 1.235 (31.36) R 1 R 2 Straight Plug Grounded D38999/26 KJA6T L W Q D THREAD B K BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEMS .244 (6.20)+.012 (0.30) -.000 (0.00) Shell Size MS Shell size Code B +.008 (.200) -.000 (.000) D Thread Class 2B (Plated) 9 11 13 15 17 19 21 23 25 A B C D E F G H J .724 (18.40) .831 (21.10) 1.000 (25.40) 1.130 (28.70) 1.268 (32.20) 1.374 (34.90) 1.500 (38.10) 1.618 (41.40) 1.744 (44.30) .6250-0.1P-0.3L-TS .7500-0.1P-0.3L-TS .8750-0.1P-0.3L-TS 1.0000-0.1P-0.3L-TS 1.1875-0.1P-0.3L-TS 1.2500-0.1P-0.3L-TS 1.3750-0.1P-0.3L-TS 1.5000-0.1P-0.3L-TS 1.6250-0.1P-0.3L-TS K Max. .748 (19.00) .862 (21.90) 1.027 (26.10) 1.153 (29.30) 1.291 (32.80) 1.398 (35.50) 1.524 (38.70) 1.642 (41.70) 1.768 (44.90) Performance Specifications-Pages 3 and 4. Contacts, Sealing Plugs, Assembly Tools - Pages 22, 28, and 29. Contact Arrangements - Pages 20 and 21. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 17 L Max. 1.234 (31.34) 1.234 (31.34) 1.234 (31.34) 1.234 (31.34) 1.234 (31.34) 1.234 (31.34) 1.234 (31.34) 1.234 (31.34) 1.234 (31.34) Q Dia Max. .859 (21.82) .969 (24.61) 1.141 (28.98) 1.266 (32.16) 1.391 (35.53) 1.500 (38.10) 1.625 (41.28) 1.750 (44.45) 1.875 (47.62) V THREAD .185 (4.70) +_ .016 (0.40) Metric V Thread (Plated) M12X1-6g0.100R M15X1-6g0.100R M18X1-6g0.100R M22X1-6g0.100R M25X1-6g0.100R M28X1-6g0.100R M31X1-6g0.100R M34X1-6g0.100R M37X1-6g0.100R W +.008 (.200) -.004 (.100) .760 (19.30) .760 (19.30) .760 (19.30) .760 (19.30) .760 (19.30) .760 (19.30) .760 (19.30) .760 (19.30) .760 (19.30) Cannon KJA/KJB MIL-DTL-38999 Series III Connectors Jam Nut Receptacle KJA7T D38999/24 Z M S A P B THREAD S C FLAT BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) V THREAD R THREAD .520 (13.2) MAX. RED BAND (FULLY MATED INDICATOR BAND) Shell Size 9 9 MS A Shell size +.010 (.250) Code -.005 (.130) M P Z C +.004 (.100) +.005 (.130) +.005 (.130) +.016 (.410) -.010 (.250) -.040 (.100) -.004 (.100) -.004 (.100) B Thread Class 2A (Plated) S .062 (1.57) MIN./.125 (3.18) MAX. PANEL THICKNESS Metric R Thread (Plated) Metric V Thread (Plated) A .104 (2.64) .6250-0.1P-0.3L-TS .651 (16.53) 1.243 (31.57) .871 (22.12) .555 (14.10) 1.062 (26.97) M17X1-6g0.100R M12X1-6g0.100R 11 B .104 (2.64) .7500-0.1P-0.3L-TS .751 (19.07) 1.243 (31.57) .871 (22.12) .555 (14.10) 1.250 (31.75) M20X1-6g0.100R M15X1-6g0.100R 13 C .104 (2.64) .8750-0.1P-0.3L-TS .938 (23.82) 1.243 (31.57) .878 (22.30) .563 (14.30) 1.375 (34.92) M25X1-6g0.100R M18X1-6g0.100R 15 D .104 (2.64) 1.0000-0.1P-0.3L-TS 1.062 (26.97) 1.243 (31.57) .878 (22.30) .563 (14.30) 1.500 (38.10) M28X1-6g0.100R M22X1-6g0.100R 17 E .104 (2.64) 1.1875-0.1P-0.3L-TS 1.187 (30.15) 1.243 (31.57) .878 (22.30) .563 (14.30) 1.625 (41.28) M32X1-6g0.100R M25X1-6g0.100R 19 F .135 (3.43) 1.2500-0.1P-0.3L-TS 1.312 (33.32) 1.243 (31.57) .878 (22.30) .563 (14.30) 1.812 (46.02) M35X1-6g0.100R M28X1-6g0.100R 21 G .135 (3.43) 1.3750-0.1P-0.3L-TS 1.437 (36.50) 1.243 (31.57) .878 (22.30) .563 (14.30) 1.938 (49.23) M38X1-6g0.100R M31X1-6g0.100R 23 H .135 (3.43) 1.5000-0.1P-0.3L-TS 1.562 (39.67) 1.243 (31.57) .878 (22.30) .563 (14.30) 2.062 (52.37) M41X1-6g0.100R M34X1-6g0.100R 25 J .135 (3.43) 1.6250-0.1P-0.3L-TS 1.687 (42.85) 1.243 (31.57) .878 (22.30) .563 (14.30) 2.188 (55.38) M44X1-6g0.100R M37X1-6g0.100R Performance Specifications-Pages 3 and 4. Contacts, Sealing Plugs, Assembly Tools - Pages 22, 28, and 29. Contact Arrangements - Pages 20 and 21. Panel Cutouts Wall Mounted Receptacle Jam Nut Receptacle R1 R2 A H B T Shell Size 9 11 13 15 17 19 21 23 25 A +.010 (.25) -.000 (.00) .700 (17.78) .825 (20.96) 1.010 (25.65) 1.135 (28.83) 1.260 (32.00) 1.385 (35.18) 1.510 (38.35) 1.635 (41.53) 1.760 (44.70) B +.000 (.00) -.010 (.25) .670 (17.02) .771 (19.58) .955 (24.26) 1.085 (27.56) 1.210 (30.73) 1.335 (33.91) 1.460 (37.08) 1.585 (40.26) 1.710 (43.43) H +.010 (.25) -.000 (.00) .626 (15.90) .751 (19.08) .876 (22.25) 1.001 (25.43) 1.188 (30.18) 1.251 (31.78) 1.376 (34.95) 1.511 (38.38) 1.626 (41.30) R2 (TP) .594 (15.09) .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.61) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.92) R1 (TP) .719 (18.26) .812 (20.62) .906 (23.01) .969 (24.61) 1.062 (26.97) 1.156 (29.36) 1.250 (31.75) 1.375 (34.92) 1.500 (38.10) T (Max.) .134 (3.40) .134 (3.40) .134 (3.40) .134 (3.40) .134 (3.40) .134 (3.40) .134 (3.40) .160 (4.06) .160 (4.06) Dimensions shown in inches (mm) Specifications and dimensions subject to change 18 www.ittcannon.com Cannon KJL/KJ/KJA/KJB MIL-DTL-38999 Series I, II, III Connectors Polarizing Positions Series I Angle of Rotation (Degrees) C D N A B 5 REF Front face of receptacle (plug opposite). Insert arrangement does not rotate with main key-keyway. The master key is rotated to provide shell polarization; the minor keys remain fixed. Shell Size Normal A 9 11 13 15 17 19 21 23 25 95 95 95 95 95 95 95 95 95 77 81 75 74 77 77 77 80 80 Shell Size 8 10 12 14 16 18 20 22 24 C D A 67 63 61 65 65 65 69 69 C D 123 127 129 125 125 125 121 121 113 109 115 116 113 113 113 110 110 Angle of Rotation (Degrees) Series II N B B 10 REF Normal 100 100 100 100 100 100 100 100 100 A 82 86 80 79 82 82 82 85 85 B C 72 68 66 70 70 70 74 74 128 132 134 130 130 130 126 126 AR or AP BSC 105 102 80 35 64 91 95 113 90 53 119 51 80 135 49 66 62 79 80 135 49 66 62 79 BR or BP BSC 140 132 118 140 155 131 141 156 145 156 146 141 142 170 169 140 145 153 142 170 169 140 145 153 D 118 114 120 121 118 118 118 115 115 Front face of receptacle (plug opposite). Insert arrangement does not rotate with main key-keyway. The master key is rotated to provide shell polarization; the minor keys remain fixed. Series III RECEPTACLE (Front face shown) Shell Size MAIN KEYWAY AR BSC 9 BR BSC DR BSC CR BSC 11 13 and 15 PLUG (Front face shown) MAIN KEY AP BSC BP BSC DP BSC 17 and 19 CP BSC NOTES 1. All Angles are BSC 2. The insert arrangement does not rotate with main key/keyway 3. All minor keys are rotated to provide shell polarization, the master key remains fixed at twelve o'clock position. 4. Polarization is different from Series I and II. 21 23 and 25 Key & Keyway Arrangement identification Letter N A B C D E N A B C D E N A B C D E N A B C D E Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 19 Key Locations CR or CP BSC 215 248 230 205 234 197 208 182 195 220 176 184 196 200 200 200 180 197 196 200 200 200 180 197 DR or DP BSC 265 320 312 275 304 240 236 292 252 255 298 242 293 310 244 257 280 272 293 310 244 257 280 272 Cannon KJL/KJ/KJA/KJB MIL-DTL-38999 Series I, II, III Connectors Contact Arrangements (Engaging View Pin Insert) Indicates layouts are available in all shell styles including MS27499, MS27508, KJ2E and KJ5E Consult factory MS27505E/KJL5E insert availability * Socket insert only ** Pin insert only (Not available in socket insert Series I and III) Series III Series II Series I No. of Contacts Service Ratings 9-98 8-98 9-98 3 #20 I Series III Series II Series I No. of Contacts Service Ratings 13-98 12-98 13-98 10 #20 I 11-5 10-5 11-5 5 #20 I 11-4 4 #20 I 9-35 8-35 9-35 6 #22D M 13-35 12-35 13-35 22 #22D M 11-98 10-98 11-98 6 #20 I 15-5 14-5 15-5 5 #16 II 15-15 14-15 15-15 14 #20,1 #16 I 15-18 14-18 15-18 18 #20 I 13-8 12-8 13-8 8 #20 I 12-4 13-4** 4 #16 I 12-3 3 #16 II 11-35 10-35 11-35 13 #22D M 10-99 11-99 7 #20 I 15-35 14-35 15-35 37 #22D M 15-19 15-19 19 #20 I 21 42 31 Series III Series II Series I No. of Contacts Service Ratings 15-97 14-97 15-97 8 #20,4 #16 I Series III Series II Series I No. of Contacts Service Ratings 18-28 19-28** 26 #20,2 #16 I Series III Series II Series I No. of Contacts Service Ratings 21-11 21-11 11 #12 I Series III Series II Series I No. of Contacts Service Ratings 21-75 21-75** 4 #8 Twinax M 17-6 16-6 17-6 6 #12 I 17-8 16-8 17-8 8 #16 II 17-26 16-26 17-26 26 #20 I 18-30 19-30** 29 #20, 1 #16 I 21-16 20-16 21-16 16 #16 II 23-21 22-21 23-21 21 #16 II _ 16-42 _ 42 #22 M 17-35 16-35 17-35 55 #22D M 19-11 18-11 19-11 11 #16 II 19-32 18-32 19-32 32 #20 I 21-35 20-35 21-35 79 #22D M 21-39 20-39 21-39 37 #20,2 #16 I 22-32 23-32** 32 #20 I 16-99 17-99** 21 #20,2 #16 I 19-35 18-35 19-35 66 #22D M 21-41 20-41 21-41 41- #20 I 23-35 22-35 23-35 100 #22D M Dimensions shown in inches (mm) Specifications and dimensions subject to change 20 www.ittcannon.com Cannon KJL/KJ/KJA/KJB MIL-DTL-38999 Series I, II, III Connectors Contact Arrangements (Engaging View Pin Insert) Indicates layouts are available in all shell styles including MS27499, MS27508, KJ2E and KJ5E * Consult factory for MS27505E/KJL5E insert availability * Socket insert only ** Pin insert only (Not available in socket insert Series I and III Series III Series II Series I No. of Contacts Service Ratings Series III Series II Series I No. of Contacts Service Ratings Series III Series II Series I No. of Contacts Service Ratings II Series III Series II Series I No. of Contacts Service Rating Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 21 Cannon KJL/KJ/KJA/KJB MIL-DTL-38999 Series I, II, III Connectors Contacts-Pin (Series I/II/III) KJL/KJ/KJA MIL-C-39029/58 1st BAND (WIDE) 2nd BAND (NARROW) 3rd BAND (NARROW) Black Cannon Part Number 980-0008-878 M39029 Military Part Number M39029/58-360 Blue Orange 980-0008-879 M39029/58-363 Blue Yellow 980-0008-880 M39029/58-364 Blue Green 980-0008-881 M39029/58-365 1 Orange Color Bands 2 Blue 20 Orange 16 Orange 12 Orange Contact Size 22D Contact Size 3 Cable Accomodations Cannon Part Number 95 Ohms 8 Coax 75 Ohms 8 Twinax 12 Coax 249-2196-000 RG-180 249-2196-001 RG-174, 179, 316 249-2196-002 RG-142 980-1000-012 M17/176-00002 980-1000-016 RG-174, 179, 316 Contacts-Socket (Series II) MIL-C-39029/57 KJ Manufacture identification Code Area - Typical all contacts Orange Color Bands 2 Green 20 Orange 16 Orange 12 Orange Contact Size 22D 1 Yellow Cannon Part Number 980-0008-874 M39029 Military Part Number M39029/57-354 Green Violet 980-0008-875 M39029/57-357 Green Gray 980-0008-876 M39029/57-358 Green White 980-0008-877 M39029/57-359 3 Contacts-Socket (Series I & III) MIL-C-39029/56 KJL/KJA 1 Color Bands 2 Orange Yellow 20 Orange 16 12 Contact Size 22D 3 Cannon Part Number M39029 Military Part Number Gray 980-0008-870 M39029/56-348 Green Brown 980-0008-871 M39029/56-351 Orange Green Red 980-0008-872 M39029/56-352 Orange Green Orange 980-0008-873 M39029/56-353 Contact Size 8 Coax 8 Twinax Cannon Part Number 95 Ohms 75 Ohms 12 Coax Cable Accomodations 249-2195-000 RG-180 249-2195-001 RG-174, 179, 316 249-2195-002 RG-142 980-1000-013 M17/176-00002 980-1000-015 RG-174, 179, 316 Dimensions shown in inches (mm) Specifications and dimensions subject to change 22 www.ittcannon.com Cannon KJL/KJ/KJA/KJB MIL-DTL-38999 Series I, II, III Connectors Contact Sealing Bushings 321-1035-000 Size 8 Twinax Sealing Bushing Used with the Twinax contact in Twinax layouts for sealing cable size M17/176-00002 321-1034-001 Size 8 Coax Sealing Bushing Used with the Coax contact in Twinax layouts for sealing cable size RG-180 Twinax Grommet Coax Grommet Contact Sealing Bushing Sequence into Twinax Grommet (Bushing only used with Twinax grommet) Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 23 Cannon KJL/KJ/KJA/KJB MIL-DTL-38999 Series I, II, III Connectors Contacts-Printed Circuit Board PIN PRINTED CIRCUIT CONTACT EXTENSION FROM REAR OF CONNECTOR (MAX / MIN) MS27466 PC CONTACT CONTACT TAIL DIA. MS27467 KJL0 / KJL6 PART NUMBER SIZE .001 0.261 030-2097-002 0.020 22D 0.189 0.069 030-2097-006 22D 0.020 N/A 0.216 22D 030-2097-008 0.020 0.144 0.293 0.020 22D 030-2097-015 0.221 0.166 20 030-1997-006 0.025 0.094 0.281 20 030-1997-022 0.025 0.209 0.364 20 0.019 030-1997-030 0.292 0.278 16 0.062 030-1995-023 0.206 0.118 0.062 16 030-1995-024 0.046 MS27656 MS27505E MS27468 KJL3 / KJL7 KJL5E 0.408 0.244 0.376 0.176 0.216 0.052 0.184 N/A 0.199 0.363 0.131 0.331 0.276 0.440 0.208 0.408 0.149 0.313 0.081 0.281 0.264 0.428* 0.196 0.396* 0.347 0.511 0.279 0.479 0.261 0.425 0.193 0.393 0.101 0.265 0.033 0.233 MS27472 MS27474 KJ0 / KJ7 MS27513E MS27497 / NO MS KJ2R / KJ3 / KJ5R MS27499E MS27508E KJ2E / KJ5E 0.264 0.226 0.072 0.034 0.219 0.181 0.296 0.258 0.169 0.131 0.284 0.246 0.367 0.329 0.281 0.243 0.121 0.083 0.408 0.376 0.216 0.184 0.363 0.331 0.440 0.408 0.313 0.281 0.428* 0.396* 0.511 0.479 0.425 0.393 0.265 0.233 0.264 0.226 0.072 0.034 0.219 0.181 0.296 0.258 0.169 0.131 0.284 0.246 0.367 0.329 0.281 0.243 0.121 0.083 PC CONTACT EXTENSION MS27473 MS27484 KJ6 / KJG6 0.264 0.226 0.072 0.034 0.219 0.181 0.296 0.258 0.169 0.131 0.284 0.246 0.367 0.329 0.281 0.243 0.121 0.083 D38999/24 D38999/20 D38999/26 D38999/24 KJA0 KJA7 (9-17) KJA7 (19-25) KJA6 0.262 0.266 0.280 0.258 0.200 0.194 0.216 0.198 0.074 0.070 0.088 0.066 0.002 0.008 0.024 0.006 0.235 0.217 0.221 0.213 0.171 0.155 0.149 0.153 0.298 0.290 0.294 0.312 0.226 0.230 0.232 0.248 0.163 0.171 0.185 0.167 0.103 0.099 0.121 0.105 0.282 0.286 0.300 0.278 0.220 0.214 0.236 0.218 0.365 0.369 0.383 0.361 0.303 0.297 0.319 0.301 0.279 0.283 0.297 0.275 0.217 0.211 0.233 0.215 0.119 0.123 0.137 0.115 0.057 0.051 0.073 0.055 G (SEE NOTE 5) PC CONTACT EXTENSION (KJL5E, KJ0/2E/2R/3/5E/5R/6/7, & KJG6) (KJL0/3/6/7 & KJA0/6/7) SOCKET (SERIES II) PRINTED CIRCUIT CONTACT EXTENSION FROM REAR OF CONNECTOR (MAX / MIN) PC CONTACT CONTACT PART NUMBER SIZE TAIL DIA. .001 031-1186-006 22D 0.020 031-1186-011 22D 0.020 031-1186-013 22D 0.020 031-1186-021 22D 0.020 031-1124-021 20 0.025 031-1123-007 16 0.062 MS27472 MS27474 KJ0 / KJ7 MS27499E MS27508E KJ2E / KJ5E MS27513E MS27497 / NO MS KJ2R / KJ3 / KJ5R MS27473 MS27484 KJ6 / KJG6 0.179 0.141 0.109 0.071 0.217 0.179 0.262 0.224 0.247 0.209 0.101 0.063 0.323 0.291 0.253 0.221 0.361 0.329 0.406 0.374 0.391* 0.359* 0.245 0.213 0.179 0.141 0.109 0.071 0.217 0.179 0.262 0.224 0.247 0.209 0.101 0.063 0.179 0.141 0.109 0.071 0.217 0.179 0.262 0.224 0.247 0.209 0.101 0.063 SOCKET (SERIE I & III) PRINTED CIRCUIT CONTACT EXTENSION FROM REAR OF CONNECTOR (MAX / MIN) PC CONTACT CONTACT TAIL DIA. PART NUMBER SIZE .001 031-1147-014 22D 0.021 031-1147-039 22D 0.020 031-1147-040 22D 0.020 031-1124-040 20 0.025 031-1123-020 16 0.029 MS27466 MS27467 KJL0 / KJL6 MS27656 MS27468 KJL3 / KJL7 MS27505E D38999/20 D38999/26 KJL5E KJA0 KJA6 0.244 0.172 0.168 0.096 0.438 0.366 0.486 0.414 0.272 0.200 0.227 0.159 0.151 0.083 0.421 0.353 0.469 0.401 0.255 0.187 0.391* 0.359* 0.315* 0.283* 0.585* 0.553* 0.633 0.601 0.245 0.183 0.169 0.107 0.439 0.377 0.487 0.425 0.419 0.387 0.273 0.211 0.249 0.177 0.173 0.101 0.443 0.371 0.491 0.419 0.277 0.205 D38999/24 D38999/24 KJA7 (9-17) KJA7 (19-25) 0.263 0.199 0.187 0.123 0.457 0.393 0.505 0.441 0.291 0.227 0.241 0.181 0.165 0.105 0.435 0.375 0.483 0.423 0.269 0.209 NOTES: UNLESS OTHERWISE SPECIFIED. 1. PC CONTACTS HAVE GOLD PLATING OVER SUITABLE UNDERPLATE PER MIL-C-39029 SPECIFICATION. 4. * INDICATES PC TAIL WITH STEP EXTENDING FROM REAR OF CONNECTOR. 2. PC CONTACT EXTENSIONS APPLY TO ITT CANNON CONNECTORS ONLY FOR ALL SHELL SIZES. 5. G DIM. IS .031 +/- .016 FOR KJL5E AND .120 +/- .030 (SHELL SIZES 8 THRU 22) AND .090 +/- .050 (SHELL SIZE 24) FOR KJ0/2E/2R/3/5E/5R/6/7 & KJG6. 3. N/A INDICATES NO EXTENSION. 6. FOR OTHER SPECIFIC PC CONTACT DATA, CONSULT ITT EC, SANTA ANA, CA, USA. Dimensions shown in inches (mm) Specifications and dimensions subject to change 24 www.ittcannon.com Cannon KJL/KJ/KJA/KJB MIL-DTL-38999 Series I, II, III Connectors Wire Sizes and Diameters Finished wire outside dimensions Contact Size 22D Wire size (AWG) 28, 26, 24, 22 Minimum 0.030 Maximum 0.054 22M* 28, 26, 24 0.030 0.050 22* 26, 24, 22 0.034 0.060 20 24, 22, 20 0.040 0.083 16 20, 18, 16 0.065 0.109 12 14, 12 0.097 0.142 8 Coax RG-180 0.136 0.146 8 Twinax M17/176-00002 0.124 0.134 12 Coax RG174, 179, 316 0.094 0.102 *For reference only Recommended Jam Nut Torque Values Series II Shell Size 8 10 12 14 16 18 20 22 24 Series I & III Shell Size 9 11 13 15 17 19 21 23 25 InchPounds 46/50 55/60 70/75 80/85 90/95 100/110 110/120 120/130 140/150 InchPounds 30/36 40/46 55/60 70/75 80/85 90/95 100/110 110/120 120/130 Coupling Nut Torque Values (Series I, II and III) Maximum engagement and disengagement Shell Inch Size Pound 8 8 8 9 12 10 12 11 16 12 16 13 20 14 20 15 24 16 24 17 28 18 28 19 32 20 32 21 36 22 36 23 36 24 40 25 Minimum disengagement Inch Pound 2 2 2 2 2 2 4 3 4 3 5 3 6 5 7 5 7 5 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 25 Cannon KJL/KJ/KJA/KJB MIL-DTL-38999 Series I, II, III Connectors Backshell - Type E (Straight), Series II only Shell Size Series II 8 10 12 14 16 18 20 22 24 B A DIA. A Dia. Max. .580 (14.73) .705 (17.91) .830 (21.08) .955 (24.26) 1.080 (27.32) 1.205 (30.61) .330 (33.78) 1.455 (36.96) 1.555 (39.50) B Dia. Max. .328 (8.33) .328 (8.33) .328 (8.33) .328 (8.33) .328 (8.33) .328 (8.33) .328 (8.33) .328 (8.33) .270 (6.86) How To Order Finishes Shell Size A B C N Series II 8 10 12 14 16 18 20 22 24 Cadmium/Nickel-Clear Part Number 057-0776-000 057-0777-000 057-0778-000 057-0779-000 057-0780-000 057-0781-000 057-0782-000 057-0783-000 057-0784-000 Cadmium/Nickel-O.D Part Number 057-0862-000 057-0863-000 057-0864-000 057-0846-000 057-0847-000 057-0848-000 057-0849-000 057-0850-000 057-0851-000 Anodic Non-Cond. Part Number 057-0819-000 057-0820-000 057-0821-000 057-0822-000 057-0823-000 057-0824-000 057-0825-000 057-0826-000 057-0827-000 Electroless Nickel Part Number 057-0776-002 057-0777-002 057-0778-002 057-0779-002 057-0780-002 057-0781-002 057-0782-002 057-0783-002 057-0784-002 Backshell - Type F (Cable Clamp) Z. A DIA. N X Y 1 X Shell Size Series Series I II 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 How To Order (MS Version) MS27506 - A - 8 - 2 Military Designation MS27506 Type F Straight with Cable Clamp Finish A - Cad/Nickel (Clear) B - Cad/Nickel (O.D) F - Nickel (Electroless) Shell Size Series I - 9, 11, 13, 15, 17, 19, 21, 23, 25 Series II - 8, 10, 12, 14, 16, 18, 20, 22, 24 Adapter Geometry - 2 A Max. .508 (14.73) .705 (17.91) .830 (21.08) .955 (24.26) 1.080 (27.43) 1.205 (30.61) 1.330 (33.78) 1.455 (36.96) 1.555 (39.50) N Dia. Max. .135 (3.43) .198 (5.03) .322 (7.18) .385 (9.78) .510 (12.95) .635 (16.13) .635 (16.13) .760 (19.30) .810 (20.57) X Dia. Min. .234 (5.94) .297 (7.54) .422 (10.72) .547 (12.89) .609 (15.47) .734 (18.64) .734 (18.64) .922 (23.42) .984 (24.99) X 1Dia. Min. .187 (4.75) .187 (4.75) .281 (7.14) .325 (8.26) .356 (9.04) .456 (11.58) .519 (13.18) .519 (13.18) .657 (16.69) Shell Size A MS Cannon Series Series I II Part Number Part Number Cannon 9 8 27506-*8-2 057-3005-*** -012 11 10 27506-*10-2 057-3006-*** -011 13 12 27506-*12-2 057-3007-*** -012 15 14 27506-*14-2 057-3008-*** -010 17 16 27506-*16-2 057-3009-*** -012 19 18 27506-*18-2 057-3010-*** -013 21 20 27506-*20-2 057-3011-*** -011 23 22 27506-*22-2 057-3012-*** -015 25 24 27506-*24-2 057-3013-*** -013 * MS Finish MS A A A A A A A A A Y Max. .829 (21.06) .891 (22.63) 1.016 (25.81) 1.141 (28.98) 1.203 (30.56) 1.469 (37.31) 1.469 (37.31) 1.656 (42.06) 1.750 (44.45) Finishes B Cannon MS -013 B -012 B -013 B -011 B -013 B -014 B -013 B -016 B -014 B Z Max. .813 (20.65) .813 (20.65) .813 (20.65) .813 (20.65) .933 (23.70) .933 (23.70) .933 (23.70) .933 (23.70) .893 (22.68) N Cannon -015 -014 -015 -013 -015 -016 -015 -018 -017 F MS F F F F F F F F F *** Cannon Finish Dimensions shown in inches (mm) Specifications and dimensions subject to change 26 www.ittcannon.com Cannon KJL/KJ/KJA/KJB MIL-DTL-38999 Series I, II, III Connectors Shell Size Series III 9 11 13 15 17 19 21 23 25 Military Part Number M85049/ 38-9 ** M85049/ 38-11 ** M85049/ 38-13 ** M85049/ 38-15 ** M85049/ 38-17 ** M85049/ 38-19 ** M85049/ 38-21** M85049/ 38-23 ** M85049/ 38-25 ** M85049/ Cannon Part Number 970-6000-*** 970-6000-*** 970-6000-*** 970-6000-*** 970-6000-*** 970-6000-*** 970-6000-*** 970-6000-*** 970-6000-*** 38 9 Military Designator Type Straight Cable Clamp 38 Shell Size Series III 9,11,13,15,17,19,21,23,25 Finish Electroless Nickel OD Cadmium over electroless nickel N W ** Finish *** Cannon Part No. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com Cannon -336 -337 -338 -339 -340 -341 -342 -343 -344 27 Military N N N N N N N N N W Cannon -345 -346 -347 -348 -349 -350 -351 -352 -353 Military W W W W W W W W W Cannon KJL/KJ/KJA/KJB MIL-DTL-38999 Series I, II, III Connectors Backshell - Type P (Potting Boot) Shell Size Series I Series II A DIA. B How To Order (MS Version) Shell Size Series I 9 11 13 15 17 19 21 23 25 MS27486 - 10 - 1 MS Designation Shell Size Series I - 9, 11, 13, 15, 17, 19, 21, 23, 25 Series II - 8, 10, 12, 14, 16, 18, 20 , 22 , 24 1 - Straight Cup NOTE: When ordering the MS version you must specify both MS numbers for the Potting Boot and the Adapter Ring. 8 10 12 14 16 18 20 22 24 9 11 13 15 17 19 21 23 25 Series II 8 10 12 14 16 18 20 22 24 A Dia. Max. B Dia. Max. .598 (15.19) .723 (18.36) .847 (21.51) .969 (24.61) 1.087 (27.61) 1.211 (30.76) 1.336 (33.93) 1.461 (37.11) 1.586 (40.28) .434 (11.02) .548 (13.92) .673 (17.09) .798 (20.27) .899 (22.83) 1.024 (26.01) 1.141 (29.98) 1.274 (32.36) 1.399 (35.53) MS27486 Part Number Cannon Part Number 27486-**-1 27486-**-1 27486-**-1 27486-**-1 27486-**-1 27486-**-1 27486-**-1 27486-**-1 27486-**-1 040-0185-000 040-0169-000 040-0170-000 040-0171-000 040-0172-000 040-0173-000 040-0174-000 040-0175-000 040-0176-000 ** Only even numbered shell size is applicable. Potting Boot Adapter Ring How To Order (MS Version) Finishes MS27485 - A - 8 Miltary Designation Finish A - Cad/Nickel (Clear) B - Cad/Nickel (O.D) F - Nickel (Electroless) Shell Size Series I - 9, 11, 13, 15, 17, 19, 21, 23, 25 Series II - 8, 10, 12, 14, 16, 18, 20 , 22 , 24 NOTE: When ordering the MS version you must specify both MS numbers for the Potting Boot and the Adapter Ring. Shell Size Series Series I II 9 11 13 15 17 19 21 23 25 8 10 12 14 16 18 20 22 24 MS27485 Part Number Cannon Part Number A B N F Cadmium/Nickel Clear Cadmium/Nickel-O.D Electroless Nickel 237-0887-*** 237-0874-*** 237-0875-*** 237-0876-*** 237-0877-*** 237-0878-*** 237-0879-*** 237-0880-*** 237-0881-*** 27485-*-** 27485-*-** 27485-*-** 27485-*-** 27485-*-** 27485-*-** 27485-*-** 27485-*-** 27485-*-** Cannon MS Cannon MS Cannon MS -000 -000 -000 -000 -000 -000 -000 -000 -000 A A A A A A A A A -001 -001 -001 -001 -001 -001 -001 -001 -001 B B B B B B B B B -002 -002 -002 -002 -002 -002 -002 -003 -003 F F F F F F F F F * MS Finish ** Only even numbered shell size is applicable *** Cannon Finish Wire Sealing Plugs Series III Size Series I & II Size 22D 20 16 12 22D 20 16 12 Part Number Cannon MS27488 225-1013-000 MS27488-22-2 225-0070-000 MS27488-20-2 225-0104-000 MS27488-16-2 225-0105-000 MS27488-12-2 Color Code Black Red Green Orange Wire sealing plugs meet MS27488 standards. The plugs are color coded according to size for easy identification. Wire sealing plugs may be ordered separately. Dimensions shown in inches (mm) Specifications and dimensions subject to change 28 www.ittcannon.com Cannon KJL/KJ/KJA/KJB MIL-DTL-38999 Series I, II, III Connectors Tools - Crimp CBT-530 M22520/1-01 M22520/2-01 Pin Contact Series I/II/III CBT-565 Socket Contact Series II Socket Contact Series I & III Contact Size Crimp Tool Part Number Locator or Turret Part Number Crimp Tool Part Number Locator or Turret Part Number Crimp Tool Part Number Locator or Turret Part Number 22D or 22M* M22520/2-01 M22520/2-09 M22520/2-01 M22520/2-06 M22520/2-01 M22520/2-07 22* M22520/2-01 M22520/2-09 M22520/2-01 M22520/2-06 M22520/2-01 M22520/2-07 20 M22520/1-01 M22520/1-04 OR TH 187 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 16 M22520/1-01 M22520/1-04 OR TH 187 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 12 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 8 Coax Inner Conductor Crimp Tool Crimp Tool Locator Outer Conductor Crimp Tool Crimp Tool Locator RG180 M22520/2-01 995-0002-268 RG180 M22520/5-01 M22520/5-39B RG 174, 179, 316 M22520/2-01 995-0002-268 RG 174, 179, 316 M22520/5-01 M22520/5-37B RG 142 M22520/2-01 995-0002-268 RG 142 M22520/5-01 M22520/5-19B 12 Coax Inner Conductor Crimp Tool Crimp Tool Locator Outer Conductor Crimp Tool Crimp Tool Locator RG174, 179, 316 M22520/2-01 M22520/2-34 RG174, 179, 316 M22520/31-01 M22520/31-02 8 Twinax Crimp Tool Crimp Tool Locator Center Contact M22520/2-01 K709 Intermediate Contact M22520/5-01 Y631 Die Closure B Outer Contact Y631 Die Closure A M22520/5-01 * For reference only Tools - Plastic Insertion/Extraction Contact Size 22D Cannon Description CIET-22D-01 Cannon Part Number 274-7048-000 M81969 Part Number M81969/14-01 Superseded Military Part Number MS27534-22D Insertion Color Tip Green 22M* CIET-22D-01 274-7048-000 M81969/14-01 MS27534-22D Green White 20 CIET-20-10 274-7001-000 M81969/14-10 MS27534-20 Red Orange 16 CIET-16-03 274-7002-000 M81969/14-03 MS27534-16 Blue White 12 CIET-12-04 274-7003-000 M81969/14-04 MS27534-12 Yellow White 8 Coax/Twinax CET8-T 323-7004-001 -- -- -- -- 12 Coax CIET-12-04 274-7003-000 M81969/14-04 M527534-12 Yellow White Extraction Color Tip White Insertion tool not required for size 8 Tools - Metal (MS) Insertion Extraction Insertion Extraction Contact Size MS27495 Part Number ITT CANNON Part Number Color Band MS27495 Part Number ITT CANNON Part Number 22D OR 22M* MS27495 A22M 995-0001-718 Black MS27495 R22M 22* MS27495 A22 995-0001-720 Brown 20 MS27495 A20 995-0001-716 Red 16 MS27495 A16 995-0001-732 Blue Band No. 1 indicates tool size. Band No. 2 indicates removal tool. * For reference only Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 29 Color Band 995-0001-719 No.1 Black No.2 White MS27495 R22 995-0001-721 Brown White MS27495 R20 995-0001-717 Red White MS27495 R16 995-0001-731 Blue White Cannon KJL/KJ/KJA/KJB MIL-DTL-38999 Series I, II, III Connectors Assembly Instructions Wire Stripping Strip insulation from end of wire to be crimped. (See table for proper stripping dimensions.) Do not cut or damage wire strands. Wire Size A A 22D or 22M* .125 (3.18) 20 .188 (4.77) 16 .188 (4.77) 12 .188 (4.77) * For reference only Contact Crimping VISUAL INSPECTION HOLE 1. Insert stripped wire into contact crimp pot. Wire must be visible thru inspection hole. 2. Using correct crimp tool and locator, cycle the tool once to be sure the indentors are open. Insert contact and wire into locator. Squeeze tool handles firmly and completely to insure a proper crimp. The tool will not release unless the crimp indentors in the tool head have been fully actuated. 3. Release crimped contact and wire from tool. Be certain the wire is visible thru inspection hole in contact. Contact Insertion 1. Remove hardware from plug or receptacle and slip over wire bundle in proper order for reassembly. 2. Using proper plastic or metal insertion tool for corresponding contact, position wire in tip of the tool so that the tool tip butts up against the contact 3. Press tool against contact shoulder and, with firm and even pressure, insert wired contact and tool tip into center contact cavity. A slight click may shoulder. be heard as metal retaining tines snap into place behind contact shoulder. 4. Remove tool and pull back lightly on wire to make sure contact is properly seated. Repeat operation with remainder of contacts to be inserted, beginning with the center cavity and working outward in alternating 5. After all contacts are inserted, fill any empty cavities with wire sealing plugs, Ressemble plug or receptacle hardware. rows. Contact Extraction 1. Remove hardware from plug or receptacle and slide hardware back along wire bundle. 4. Hold wire firmly in tool and extract wired contact and tool. Repeat operation for all 2. Using plastic or metal extraction tool with proper color code corresponding to contact size, place wire in tool. 5. Fill any empty wire cavities with wire sealing plugs, and 3. Insert tool into contact cavity until tool tip bottoms against the contact shoulder, expanding clip retaining tines. 6. Reassemble plug or receptacle. contacts to be extracted. Dimensions shown in inches (mm) Specifications and dimensions subject to change 30 www.ittcannon.com Cannon KJL/KJ/KJA/KJB MIL-DTL-38999 Series I, II, III Connectors MIL-DTL-38999 Specifications The following excerpts are some of the parameter requirements of the MIL-DTL-3899 Specification. Test Description Contact Retention Coupling Torque Paragraph Reference 4 5 19 456 Requirements After preloading to 3 pounds maximum, the force shall be applied at a rate of approximately 1 pound per second and maintained at full load for 5-10 seconds. No damage to contacts or insert shall result nor shall the contacts be dislocated from their normal position in the connector more than 0.012 inch under the given load. Failure to meet these requirements shall be cause for rejection. Contact Size 22M* 22D 22* 20 18 Loads in Pounds 10% 10 10 10 15 25 For qualification testing, mating halves shall be coupled and uncoupled, measuring the torques necessary.The torques required to couple and uncouple mating connector halves shall fall within the limits specifications as follows: 8/9 10/11 12 13 Max. Min. 8 12 16 16 2 2 2 2 Shell Size 14 15 16 17 Torque Torque Torque Torque Shell Size Max. Min. 20 20 24 24 4 3 4 3 Shell Size Max. Min. 28 28 32 32 5 3 6 5 18 19 20 21 Shell Size 22 23 24 25 Max. Min. 36 36 36 40 7 5 7 5 Durability 457 Connector halves shall be mated and unmated 250 times for Series II with ground fingers and 500 times for Series I and III at a rate not exceeding 300 cycles per hour. The test may be performed by hand or by mechanical means, but the coupling ring shall be operated as in normal service. Failure to complete this test because of mechanical malfunction shall be cause for rejection. Insulation Resistance 459 An insulation resistance test shall be performed on unmated connectors in accordance with MIL-STD-202, Method 302, Test condition B. Measurement shall be made between three pairs of adjacent contacts and the shell. Failure to meet the minimum requirement of 50,000 megohms for Classes E, P, F, R, and T shall be cause for rejection. Vibration 4 5 22 Wired, mated connectors shall be subjected to the vibration test of MIL-STD-202, Method 214, Test Condition II, except that the duration shall be one hour in each plane. Receptacles shall be mounted on the vibration fixture by normal means. All contacts shall be wired in a series circuit and 100-500 millamperes of current shall be allowed to flow through the series circuit during vibration. Suitable means shall be employed to monitor the current flow and to indicate any discontinuity of more than 1 microsecond. The wire bundle shall be damped to the nonvibrating points at least 8 inches from the rear of the connector. Current discontinuity of 1 microsecond or more, disengagement of the mated connectors, evidence of cracking, breaking, or loosening of parts shall be cause for rejection. Shock 4 5 23 Wired mated connectors shall be subjected to one shock in each direction in each of three mutually perpendicular axes. The pulse shall be approximate half sine wave of 300g 15% magnitude with a duration of 3 1 milliseconds. Receptacles shall be mounted on a shock fixture by normal means. All contacts shall be wired in a series circuit and 100-150 ma. of current shall flow through the series circuit during shock. Suitable means shall be employed to monitor the current flow and to indicate any discontinuity of more than 1 microsecond. The wire bundle shall be clamped to fixed points at feast 8 inches from the rear of the connector, Current discontinuity of 1 microsecond or more, disengagement of the mated connectors, evidence of cracking, breaking, or loosening of parts shall be cause for rejection. Thermal Shock 454 Unmated receptacles shall be subjected to 10 cycles of thermal shock in the following manner: The receptacle shall be suspended for 10 + 1 - 0 minutes in the center of a cold water both with a volume of approximately one cubic foot. No Step a dimension of the bath shall be less than 10 inches. The water temperature shall not exceed 4C (39.20F) The receptacle shall be suspended for 10 1 - 0 minutes in the center of a hot water bath with a volume of approximately one cubic foot. No Step b dimension of the bath shall be less than 10 inches. The water temperature shall be not less than 94C (201F). The time of transfer from one bath to the other shall not exceed 5 seconds. At the end of the tenth cycle, the receptacle shall have the excess moisture shaken off and shall then be dried in a forced air oven at 665C for 15 1 minutes. Any evidence of damage resulting from this test shall be cause for rejection. Altitude Immersion 458 Mated connectors shall be placed in a container of water at approximately 20C and placed in an altitude chamber. All wire ends shall be located within the chamber and exposed to the chamber atmosphere, but not submerged. The exposed wire ends shall not be sealed. A quantity of salt, 5 percent by weight, shall be added to make the water conductive. The chamber pressure shall then be reduced to approximately one inch of mercury and maintained for thirty minutes. The chamber pressure shall then be slowly returned to atmospheric. This shall be considered one cycle. Two additional cycles shall be performed. At the end of the last cycle, while the mated connectors are still submerged, the Insulation Resistance Test (room temperature), and the High Potential Test (sea level voltages) shall be performed upon the same circuits. Failure to meet an insulation resistance minimum of 2,000 megohms or any evidence of dielectric breakdown or -flashover shall be cause for rejection. Solvent Immersion 4 5 29 Unmated connectors shall be immersed fully in the applicable fluid specified below for 20 hours. After removal from the fluid, each connector shall remain for one hour in free air at room temperature. a.) Jet fuel JP-4 to MIL-J-5624 b.) Aircraft lubricating oil to MIL-L-9236 Corrosion 4 5 12 Unmated connectors and individual contact samples shall be subjected to the soft spray of MIL-STD-202, Method 101, Test Condition 8 (tin plated, Class Y receptacles-24 hours). Immediately after exposure, the surfaces of the specimens shall be thoroughly washed in tap water and dried in a circulatory oven at a temperature of 38 3C (100F) for a period of approximately 12 hours. Any exposure of basis metal as a result of this test, shall be cause for rejection. Dynamic Salt Spray 4 5 12 2 (Series I and 11, finish B; Series III, class W). The wired assembled plugs and receptacles shall be mated and unmated 50 cycles at a rate of 300 cycles per hour maximum. The mating and unmating shall be accomplished so that the plug and receptacle are completely separated during each cycle. The connectors shall then be subjected to the salt spray test in accordance with method 1001 of MIL-STD- 1344. The connectors shall be tested for 452 hours mated followed by 48 hours unmated. After the salt spray exposure the remaining number of durability cycles specified in 4.7.7 shall be completed. Temperature Durability 4 5 33 Wired rated connectors shall be subjected to the indicated anbient temperature for a period of 1,000 hours +3 +3 Series I and II (finish A) 150 (302 F) Series I and II (finish B) 175 (347 F) -0 C -0 C Series III (class W) +3 175 (347 F) -0 C All other finishes * For reference only Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 31 +3 200 (392 F) -0 C Product Safety and Warranty 1. MATERIAL CONTENT AND PHYSICAL FORM Electrical connectors do not usually contain hazardous materials. Electrical connectors and individual components do not release or otherwise result in exposure to hazardous chemicals under normal conditions of use and fall under the definition of "Article," under the Hazard Communication Standard, 29 CFR 1910.1200, and are not considered hazardous materials. Solder and fluxes can be hazardous if inhaled or absorbed through the skin and should only be used as recommended by the manufacturer. Please consult your solder and flux manufacturer for more specific application recommendations. 2. FIRE CHARACTERISTICS AND ELECTRIC SHOCK HAZARD There is no fire hazard when the connector is correctly wired and used within the specified parameters. Incorrect wiring or assembly of the connector or careless use of metal tools or conductive fluids, or transit damage to any of the component parts may cause electric shock or burns. Live circuits must not be broken by separating mated connectors as this may cause arcing, ionization and burning. Heat dissipation is greater at maximum resistance in a circuit. Hot spots may occur when resistance is raised locally by damage, e.g. cracked or deformed contacts, broken strands of wire. Local overheating may also result from the use of the incorrect application tools or from poor quality soldering or slack screw terminals. Overheating may occur if the ratings in the product Data Sheet/Catalog are exceeded and can cause breakdown of insulation and hence electric shock. If heating is allowed to continue it intensifies by further increasing the local resistance through loss of temper of spring contacts, formation of oxide film on contacts and wires and leakage currents through carbonization of insulation and tracking paths. Fire can then result in the presence of combustible materials and this may release noxious fumes. Overheating may not be visually apparent. Burns may result from touching overheated components. 3. HANDLING Care must be taken to avoid damage to any component parts of electrical connectors during installation and use. Although there are normally no sharp edges, care must be taken when handling certain components to avoid injury to fingers. Always wear safety glasses to avoid potential injury to eyes during cleaning, soldering, fiber preparation, etc. Electrical connectors may be damaged in transit to the customers, and damage may result in creation of hazards. Products should therefore be examined prior to installation/use and rejected if found to be damaged. Proper lifting techniques shall be used for handling shipping cartons. 4. DISPOSAL Please recycle, reclaim or dispose of connectors and individual components in accordance with local, state and federal laws. Incineration of certain materials may release noxious or even toxic fumes.. (iv) Other important information Cannon continuously endeavors to improve their products. Therefore, Cannon products may deviate from the description, technical data and shape as shown in this catalog and data sheets. Commodities in this catalog may be controlled for export or re-export under the Export Administration Regulations (EAR), Nuclear Regulatory Commission (NRC) Regulations, or by the International Traffic in Arms Regulations (ITAR) when specifically designed, modified or configured for military use. 5. APPLICATION Connectors with exposed contacts should not be selected for use on the current supply side of an electrical circuit, because an electric shock could result from touching exposed contacts on an unmated connector. Voltages in excess of 30 V ac or 42.5 V dc are potentially hazardous and care should be taken to ensure that such voltages cannot be transmitted in any way to exposed metal parts of the connector body. The connector and wiring should be checked, before making live, to have no damage to metal parts or insulators, no solder blobs, loose strands, conducting lubricants, swarf, or any other undesired conducting particles. Circuit resistance and continuity check should be made to make certain that there are no high resistance joints or spurious conducting paths. Always use the specified application tools, cleaning materials and assembly instructions documented in the Data Sheet/Catalog. Do not permit untrained personnel to wire, assemble or tamper with connectors. For operation voltage please see appropriate national regulations. ITT Corporation Interconnect Solutions Division, ("ITT") manufactures high quality products. However, these products are intended to be used in accordance with the specifications in this publication. Any use or application that deviates from the stated operating specifications is not recommended and may be unsafe. No information and data contained in this publication shall be construed to create any liability on the part of ITT. IMPORTANT GENERAL INFORMATION (i) Air and creepage paths/Operating voltage. The admissible operating voltages depend on the individual applications and the valid national and other applicable safety regulations. For this reason the air and creepage path data are only reference values. Observe reduction of air and creepage paths due to PC board and/or harnessing. With prior written consent, reprinting this publication without any modifications is generally permitted. Product Warranty A limited product warranty applies to ITT products. Please refer to www.ittcannon.com (General Terms and Conditions of Sale) for the complete text of ITT's applicable Terms and Conditions of Sale, including warranty. This publication is not to be construed as an offer. It is intended merely as an invitation to make an offer. ITT does not assume liability for any patent infringement or violation of other rights claimed by third parties which may result from its use. "ITT", the Engineered Blocks Logo and "Engineered for life" are registered trademarks of ITT Corporation. All other trademarks or registered trademarks are property of their respective owners. All dates subject to change without notice. (ii) Temperature All information given are temperature limits. The operation temperature depends on the individual application. (iii) Pressure All pressure information given are differential pressure limits. The specific differential pressure limits, across the connector interface, are documented in the Data Safety/catalog Dimensions shown in inches (mm) Specifications and dimensions subject to change 32 www.ittcannon.com Circular/Filter/Hermetic/Fiber Optic Connectors As a world leader in circular, filter, and hermetic connectors, ITT can leverage its design and manufacturing expertise to fit virtually any application. Our expertise includes fast positive mating for a wide range of military applications, as well as numerous sizes and contact configurations for various harsh environments. Our wide variety of fiber optic products include hybrid contacts, multi-channel, rack and panel, and hi-rel assemblies, including MIL and ARINC standard solutions.ITT can meet numerous specs, including NATO and MIL standards. www.ittcannon.com/circulars * www.ittcannon.com/filter * www.ittcannon.com/hermetics * www.ittcannon.com/fiberoptics D-Subminiature Connectors Cannon invented D-sub connectors in 1952. Our family of D-Subs now includes combinations of signal, power and RF, as well as severe service sealed connectors. Cannon D-Subs are available with an extensive line of backshells and accessories and are one of the most economical shielded connector solutions available. ITT D-Sub connectors are qualified to the MIL-DTL24308 specification. www.ittcannon.com/dsubs Microminiature Connectors Developed first by Cannon in the 1960' s, Interconnect Solutions microminiature connectors offer high performance and reliability with exceptional versatility. Available in rectangular, circular, and strip configurations for countless applications, many of our connectors meet or exceed applicable requirements of the MILDTL-83513 specification. www.ittcannon.com/micro Rack and Panel Connectors Initially pioneered by Cannon during the 1930s, Interconnect Solutions is the world leader in rack and panel connectors, offering unmatched variety of shell configurations and insert arrangements, materials, plating, and contact options. Many of our standard and custom designs meet the stringent requirements of ARINC 600, ARINC 404 (MIL-C-81659), and MIL-DTL-83733 standards. www.ittcannon.com/rackandpanel RF Connectors ITT Interconnect Solutions has been providing interconnect products to the Microwave and RF industry since 1963 (formerly The Sealectro Corporation). The RF 50 & 75 Ohm product lines cover UHF band through Ku band requirements. These connectors and cable assemblies are available with a thread type, snap type, bayonet type or slide on coupling method. The frequencies range from DC to 18+ GHz. www.ittcannon.com/RF50 * www.ittcannon.com/RF75 Transportation The ITT ICS interconnect range includes sealed circular and rectangular connectors in metal or plastic shells. These configurations include board to cable or cable to cable/ bulkhead applications. Both signal and power contacts can be combined in various layouts. All product lines within the Transportation segment offer very low contact resistance providing maximum signal integrity. www.ittcannon.com/transportation ITT Interconnect Solutions is an international manufacturer and supplier of connectors including circular, rectangular, fiber optic, RF, power and high voltage, audio, PMCIA, Compact Flash Card, enclosures, cable assemblies, and application specific custom solutions. The Interconnect Solutions portfolio includes the brands Cannon, VEAM, and BIW. As a worldwide leader in connector technology for nearly a century, ITT offers one of the broadest product offerings, six sigma manufacturing capability, Value Based Product Development with exceptional engineering capability, and an extensive sales, distribution, and customer support network. Global Design & Manufacturing and Customer Support North America Europe & Middle East Asia MEXICO - Cannon, VEAM Av. Libre Comercio s/nentre Calzada Industrial Nuevo Nogales y Calzada del Raquet Club, Parque Industrial Nuevo Nogales phone: +52.631.3110050 fax: +52.631.3110060 FRANCE - Cannon, VEAM 15, Boulevard Robert Thiboust Serris, France 77700 phone: +33.1.60.04.93.93 fax: +33.1.60.04.93.90 CHINA - Cannon, VEAM Tuopandun Industrial Area, Jinda Cheng, Xiner Village, Shajing Town, Baoan District, Shenzhen City, Guangdong, China 518125 phone: +86.755.2726.7238 fax: +86.755.2726.7515 USA - Cannon 666 East Dyer Road Santa Ana, CA 92705 toll free: 1.800.854.3028 phone: +1.714.557.4700 fax: +1.714.628.2142 USA - BIW 500 Tesconi Circle Santa Rosa, CA 95401 phone: +1.707.523.2300 fax: +1.707.523.3567 USA - VEAM 100 New Wood Road Watertown, CT 06795 phone: +1.860.274.9681 fax: +1.860.274.4963 GERMANY - Cannon, VEAM Cannonstrasse 1 Weinstadt, 71384 phone: +49.7151.699.0 fax: +49.7151.699.217 ITALY - VEAM Corso Europa 41/43 Lainate (MI), Italy 20020 phone: +39.02938721 fax: +39.0293872300 LEBANON - BIW P.O. Box 199 Jounieh Lebanon phone: +961.9.911.560 fax: +961.9.912.126 UK - Cannon, VEAM Jays Close, Viables Estate Basingstoke, RG22 4BA phone: +44.1256.311200 fax: +44.1256.323356 HONG KONG - Cannon, VEAM Units 2405-6, 24/F, ING Tower 308 Des Voeux Road Central Hong Kong phone: +852.2732.2720 fax: +852.2732.2919 INDIA - Cannon, VEAM ITT Corporation India Pvt Ltd 2nd Fl Prama House 21 Cama Industrial Estate Walbhat Road, Goregaon (E), Mumbai phone: +91 22 67843000 fax: +91 22 26783033 JAPAN - Cannon, VEAM 11-3, 5 Chome, Hibarigaoka, Zama-shi Kanagawa, Japan 228-0003 phone: +81.462.57.2010 fax: +81.462.57.1680 SINGAPORE - Cannon, VEAM 10 Jalan Kilang #06-01 Singapore 159410 phone: +65.62763693 ext 232 fax: +65.62763685 www.ittcannon.com (c)2011 ITT Corporation. "Engineered for life" and "Cannon" are registered trademarks of ITT Corporation. Specification and other data are based on information available at the time of printing, and are subject to change without notice.