PM50RLA060 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM L-Series Three Phase IGBT Inverter + Brake 50 Amperes/600 Volts P A E TERMINAL CODE D F G 1 VUPC L 2 UFO M H 3 UP J J J K 4 VUP1 K 5 VVPC K K 6 VFO 7 VP 8 VVP1 9 VWPC 10 WFO Y N 11 WP B 1 Y 5 9 12 VWP1 19 13 VNC P N W 14 VN1 15 Br V B U V 16 UN W 17 VN S 18 WN 19 FO Q AE R U U T U AC (2 PLACES) AB (6 PLACES) AG (2 PLACES) AF AD AA X Z C N W V VUPC OT U IN UFO VUP1 Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic - Short Circuit - Over Temperature Using On-chip Temperature Sensing - Under Voltage Low Loss Using 5th Generation IGBT Chip FO VCC UP GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT IN B GND GND OT VVPC VFO WP VWP1 VP VVP1 UN FO VCC SI OUT OT GND GND IN FO VCC SI OUT GND GND IN FO VCC SI OUT GND GND OT VN SI OUT WFO VWPC Br FO VNC WN VN1 OT P Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R Inches 4.72 2.17 0.63 4.17 0.28 0.78 2.62 0.13 0.63 0.08 0.10 2.81 0.20 0.43 0.42 0.87 Millimeters 120.0 55.0 16.0 106.0 7.0 19.75 66.5 3.25 16.0 2.0 2.5 71.5 5.0 11.0 10.75 22.0 Dimensions S T U V W X Y Z AA AB AC AD AE AF AG Inches 0.46 0.59 0.91 0.57 1.26 1.22 0.69 1.14 0.51 M5 Metric 0.22 Dia. 0.28 0.08 0.02 Sq. 0.10 Dia. Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Millimeters 11.75 15.0 23.0 14.5 32.0 31.0 17.5 29.0 13.0 M5 Dia. 5.5 7.0 2.0 Sq. 0.5 Dia. 2.5 Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM50RLA060 is a 600V, 50 Ampere IntellimodTM Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 50 60 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50RLA060 IntellimodTM L-Series Three Phase IGBT Inverter + Brake 50 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Power Device Junction Temperature Symbol PM50RLA060 Units Tj -20 to 150 C Tstg -40 to 125 C Mounting Torque, M5 Mounting Screws -- 31 in-lb Mounting Torque, M5 Main Terminal Screws -- 31 in-lb Storage Temperature Module Weight (Typical) -- 380 Grams Supply Voltage, Surge (Applied between P - N) VCC(surge) 550 Volts Self-protection Supply Voltage Limit (Short Circuit protection Capability)* VCC(prot.) 400 Volts VISO 2500 Volts VCES 600 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125C IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25C) Peak Collector Current (TC = 25C) Collector Dissipation (TC = 25C) IC 50 Amperes ICP 100 Amperes PC 101 Watts VCES 600 Volts IGBT Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25C) Peak Collector Current (TC = 25C) Collector Dissipation (TC = 25C) Diode Rated DC Reverse Voltage (TC = 25C) Diode Forward Current IC 30 Amperes ICP 60 Amperes PC 79 Watts VR(DC) 600 Volts IF 30 Amperes VD 20 Volts Control Sector Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC) VCIN 20 Volts Fault Output Supply Voltage VFO 20 Volts IFO 20 mA (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO Terminals) 2 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50RLA060 IntellimodTM L-Series Three Phase IGBT Inverter + Brake 50 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units ICES VEC VCE = VCES, VD = 15V, Tj = 25C VCE = VCES, VD = 15V, Tj = 125C -IC = 50A, VCIN = 15V, VD = 15V -- -- -- -- -- 2.2 1.0 10 3.3 mA mA Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 50A, -- 1.6 2.1 Volts Tj = 25C VD = 15V, VCIN = 0V, IC = 50A, Tj = 125C -- 1.5 2.0 Volts 0.5 1.0 2.4 s IGBT Inverter Sector Collector-Emitter Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage Inductive Load Switching Times ton trr VD = 15V, VCIN = 0 15V -- 0.2 0.4 s tC(on) VCC = 300V, IC = 50A -- 0.4 1.0 s toff Tj = 125C -- 1.2 2.5 s -- 0.5 1.0 s VFM VCE = VCES, VD = 15V, Tj = 25C VCE = VCES, VD = 15V, Tj = 125C IF = 30A -- -- -- -- -- 2.2 1.0 10 3.3 mA mA Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 30A, -- 1.6 2.1 Volts -- 1.5 2.0 Volts tC(off) IGBT Brake Sector Collector-Emitter Cutoff Current ICES Diode Forward Voltage Collector-Emitter Saturation Voltage Tj = 25C VD = 15V, VCIN = 0V, IC = 30A, Tj = 125C Note 1:TC (Base Plate) Measurement Point TOP VIEW TC MEASUREMENT POINT Note 2: TC (Under the Chip) Measurement Point Y BOTTOM VIEW X Arm Axis UP VP WP UN VN WN Br IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi X 29.0 29.5 64.6 65.1 85.9 86.4 38.1 37.6 54.8 55.3 76.1 75.6 18.3 22.4 Y -7.3 1.6 -7.3 2.1 -7.3 2.1 5.3 -4.6 5.3 -4.6 5.3 -4.6 -7.4 7.0 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50RLA060 IntellimodTM L-Series Three Phase IGBT Inverter + Brake 50 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units SC 100 60 -- -- -- 0.2 -- -- -- Amperes Amperes s Control Sector Short Circuit Trip Level (-20C Tj 125C, VD = 15V) Short Circuit Current Delay Time toff(SC) Inverter Part Brake Part VD = 15V Over Temperature Protection (Detect Tj of IGBT Chip) OT OTR Trip Level Reset Level 135 -- 145 125 155 -- C C Supply Circuit Under-voltage Protection (-20 Tj 125C) UV UVR Trip Level Reset Level 11.5 -- 12.0 12.5 12.5 -- Volts Volts ID -- -- 1.2 1.7 20 5 1.5 2.0 30 10 1.8 2.3 mA mA Volts Volts Circuit Current Input ON Threshold Voltage Input OFF Threshold Voltage Vth(on) Vth(off) VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC Fault Output Current* IFO(H) IFO(L) VD = 15V, VCIN = 15V VD = 15V, VCIN = 15V -- -- -- 10 0.01 15 mA mA tFO VD = 15V 1.0 1.8 -- ms Fault Output Pulse Width* *Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower devide operate to protect it. Thermal Characteristics, Tj = 25C unless otherwise specified Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Inverter IGBT (Per 1/6 Module) (Note 1) -- -- 1.24 C/Watt Rth(j-c)D Inverter FWDi (Per 1/6 Module) (Note 1) -- -- 2.09 C/Watt Rth(j-c)Q Brake IGBT (Per 1/6 Module) (Note 1) -- -- 1.57 C/Watt 2.85 Rth(j-c)D Brake FWDi (Per 1/6 Module) (Note 1) -- -- Rth(j-c)Q Inverter IGBT (Per 1/6 Module) (Note 2) -- -- Rth(j-c)D Inverter FWDi (Per 1/6 Module) (Note 2) -- -- 1.61 C/Watt Rth(j-c)Q Brake IGBT (Per 1/6 Module) (Note 2) -- -- 1.21 C/Watt Rth(j-c)D Brake FWDi (Per 1/6 Module) (Note 2) -- -- 2.19 C/Watt Rth(c-f) Case to Fin Per Module, -- -- 0.038 C/Watt Value 400 15.0 1.5 Units Volts Volts VCIN(on) VCIN(off) fPWM Condition Applied across P-N Terminals Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC -- 0.8 9.0 20 Volts Volts kHz tDEAD Input Signal 2.0 s 0.95 C/Watt C/Watt Thermal Grease Applied (Note 1) Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage** Input ON Voltage Input OFF Voltage PWM Input Frequency Arm Shoot-through Blocking Time Symbol VCC VD ** With ripple satisfying the following conditions: dv/dt swing 5V/s, Variation 2V peak to peak. 4 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50RLA060 IntellimodTM L-Series Three Phase IGBT Inverter + Brake 50 Amperes/600 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) 2.0 Tj = 25oC COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 15 50 VD = 17V 13 40 30 20 10 0 0.5 1.0 1.5 0 10 20 30 40 50 60 1.0 0.5 0 70 IC = 50A Tj = 25C Tj = 125C 12 13 14 15 16 17 18 COLLECTOR-CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CURRENT, Irr, (AMPERES) EMITTER CURRENT, IE, (AMPERES) 0.5 0 2.0 101 VD = 15V Tj = 25C Tj = 125C 0 0.5 1.0 1.5 2.0 2.5 102 100 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 101 100 100 101 10-1 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 10-2 100 102 101 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) EMITTER CURRENT, IE, (AMPERES) EMITTER CURRENT, IE, (AMPERES) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 100 10-1 10-2 100 VCC = 300V VD = 15V Tj = 25C Tj = 125C 101 COLLECTOR CURRENT, IC, (AMPERES) 102 100 10-1 10-2 100 102 101 101 SWITCHING LOSS, ESW(off), (mJ/PULSE) 101 SWITCHING LOSS, ESW(on), (mJ/PULSE) 1.0 1.5 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) 102 100 1.5 REVERSE RECOVERY TIME, trr, (s) 0 2.0 VD = 15V Tj = 25C Tj = 125C SWITCHING TIMES, ton, (s) COLLECTOR CURRENT, IC, (AMPERES) 60 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) OUTPUT CHARACTERISTICS (TYPICAL - INVERTER PART) VCC = 300V VD = 15V Tj = 25C Tj = 125C 101 COLLECTOR CURRENT, IC, (AMPERES) 102 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 100 10-1 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) 5 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50RLA060 IntellimodTM L-Series Three Phase IGBT Inverter + Brake 50 Amperes/600 Volts SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 101 10-1 100 101 100 10-1 100 102 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART) 101 35 Single Pulse TC = 25C Per Unit Base = Rth(j-c) = 1.24C/W (IGBT) Rth(j-c) = 2.09C/W (FWDi) 10-1 10-2 10-3 10-3 10-2 10-1 100 101 102 COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - BRAKE PART) 2.0 15 13 10 5 0 10-1 100 OUTPUT CHARACTERISTICS (TYPICAL - BRAKE PART) 15 0 100 COLLECTOR CURRENT, IC, (AMPERES) 20 101 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD COLLECTOR CURRENT, IC, (AMPERES) VD = 17V 0.5 1.0 1.5 1.5 1.0 0.5 0 2.0 VD = 15V Tj = 25C Tj = 125C 0 10 20 30 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) COLLECTOR-CURRENT, IC, (AMPERES) COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - BRAKE PART) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - BRAKE PART) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - BRAKE PART) 102 1.5 1.0 101 0 12 IC = 30A Tj = 25C Tj = 125C 13 14 15 16 17 SUPPLY VOLTAGE, VD, (VOLTS) 18 10-1 100 Single Pulse TC = 25C Per Unit Base = Rth(j-c) = 1.57C/W (IGBT) Rth(j-c) = 2.85C/W (FWDi) 10-2 VD = 15V Tj = 25C Tj = 125C 0 0.5 1.0 1.5 2.0 2.5 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 40 101 10-1 100 0.5 NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth * (NORMALIZED VALUE) TIME, (s) EMITTER CURRENT, IE, (AMPERES) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 102 25 2.0 6 101 Tj = 25oC 30 COLLECTOR CURRENT, IC, (AMPERES) NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth * (NORMALIZED VALUE) COLLECTOR CURRENT, IC, (AMPERES) 100 SWITCHING TIMES, tc(off), (s) 100 101 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD SWITCHING TIMES, tc(on), (s) SWITCHING TIMES, toff, (s) 101 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 10-3 10-3 10-2 10-1 TIME, (s) 100 101