Clipper
Industrial Plastic Connectors
Clipper
Industrial Plastic Connectors
2
Clipper Industrial Plastic Connectors
Connectors and interconnect systems for harsh environments
The company designs, manufactures and markets high performance interconnect solutions for severe environments from
industrial broadline and universal ranges to complex system with integrated functions:
filtering, high speed data transmission, hermetic seal, separation mechanism, remote handling, underwater mating, …
The dedicated end markets for SOURIAU’s products are aeronautical, defense-space and industrial.
Industrial
Railway
Geophysics
Manufacturing environment
Instrumentation
Automation & process
Civil & military aircraft
Helicopter
Weapon delivery system
Avionics
Military marine
Communications
Satellites
Launcher & missile
Aeronautical Equipment & system
SOURIAU was established in 1917 and has been created by successive acquisitions of the industrial, aeronautical, defense
and space activities of SOURIAU, JUPITER and BURNDY.
The Group’s products are engineered and manufactured in the USA and Dominican Republic, Europe and Morocco, Japan
and India, and sold by a worldwide sales and marketing organization, and in addition to SOURIAU’s offices,
a large network of licensed distributors and agents.
SOURIAU complies with most of national and international Quality Assurance Standards, production unit with ISO 14001.
3
Clipper Industrial Plastic Connectors
Description/Features/Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Square flange receptacle and in-line receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Plug and backnut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Electrical thread backshell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Stamped and formed contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Machined contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
IP68 configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
IP67 configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Mated and unmated connectors (with backshells) overall dimensions . . . . . . . . . . . . . . . . . . . . . . . 16
Dimensions (receptacle and plug) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Manual crimping tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Automatic crimping tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Panel mounting/panel cut-out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Wiring instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Assembly instruction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
General technical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Contents
Clipper Industrial Plastic Connectors
4
Presentation
CLIPPER is a plastic low cost range of
industrial connectors, UL & CSA approved.
Complementing SOURIAU product range
CLIPPER offers :
• a high sealing level :
- IP67 for the sealed plug (with o’ring
and mating seal)
- IP68 for the enhanced sealed plug
(with o’ring and a special mating seal).
This version allows a permanent waterproof
level when immersed at depths down
to 30 meters.
• a retention plate system allowing
insertion/extraction of the contacts without
the need for tooling,
• facilities to use trade backshells with the
electrical thread adaptor (PG).
CLIPPER range
is composed of :
• 4 sizes of shell in molded black
thermoplastic material
(size 1/2/3/4).
• 7 contact layouts
(4/9/14/18/26/31/40 contacts).
• #20, #16 contacts, machined or stamped
and formed, crimp, solder or PC tail
termination.
• An adaptor with electrical PG thread for PG
backshells.
• Backnut with grommet facilities.
Locked, the retention plate holds the contacts firmly in position
Unlocked, the retention plate allows
the insertion/extraction of contacts without tooling
Locked
plate
Unlocked
plate
Description
Retention plate principle
Features
Mechanical
• Monobloc shell and insulator in
thermoplastic material self-extinguishing to
UL94 V0.
• 180° screw coupling with positive audible
safety latch.
• Scoop proof.
• Copper alloy contacts, machined or stamped
and formed
• plating : gold on active
part over nickel.
• Mechanical endurance :
- connector : 250 cycles mating / unmating,
- retention plate : 50 cycles mating /
unmating.
• Retention force :
- # 20 →70 N
- # 16 →90 N.
• Vibration :
- frequency range :
10-2000 Hz, 20 g
- 10 cycles in accordance with CEI 68-2-6
Electrical
• Withstand voltage : 1500 Vrms min or in
accordance with DIN 57110b.
• Contact resistance < 10 mW.
• Current rating per contact :
- machined contacts :
# 20 (7 Amps), # 16 (13 Amps)
- stamped and formed contacts :
# 20 (5Amps), # 16 (10 Amps).
Environmental
• Sealing :
- up to IP68
• Working temperature :
-40°C to +125°C. (-40°F to +257°F)
• Resistance to salt spray :
- 48 h min
- > 1000 h (sealed mated connectors).
• Resistance to fluids :
- oil,
- petrol, fuel,
- lubricants
- other fluids : consult us.
Clipper Industrial Plastic Connectors
5
CL1M1100 CL1R1100 CL1R1101 CL1R1102
CL1R2102
CL1R3102
CL1R4202
CL1R2101
CL1R3101
CL1R4201
CL1M1101 CL1M1102 CL1C1100 CL1C1101
CL1C1201
CL1C2101
CL1C2201
CL1C3101
CL1C3201
CL1C4101
CL1C1200
CL1C2100
CL1C2200
CL1C3100
CL1C3200
CL1C4100
CL1C4200
CL1M1202
CL1M2102
CL1M2202
CL1M3102
CL1M3202
CL1M4102
CL1M4202
CL1M1201
CL1M2101
CL1M2201
CL1M3101
CL1M3201
CL1M4101
CL1M4201
CL1R2100
CL1R3100
CL1R4200
CL1M1200
CL1M2100
CL1M2200
CL1M3100
CL1M3200
CL1M4100
CL1M4200
Receptacle
types without
contacts
Contacts
layouts
Unsealed receptacle
(without o’ring)
for
male
contacts
for
female
contacts
for
male
contacts
for
female
contacts
for
male
contacts
for
female
contacts
unsealed
for male
contacts
sealed
for male
contacts
Sealed receptacle
(with o’ring)
for use with
backshell
Sealed receptacle
(with o’ring and
panel gasket)
In-line
receptacle
Shell sizes
1
2
3
4
4 cts
# 16
9 cts
# 20
9 cts
# 16
14 cts
# 20
18 cts
# 16
31 cts
# 20
26 cts
# 16
40 cts
# 16
Available Style Square flange receptacle and in-line receptacle
Part number
CL1C4201
Clipper Industrial Plastic Connectors
6
Part number
Grommet
Thrust ring
O ring
CL1P1100 CL1F1100
CL1F1200
CL1F1101
(IP67)
CL1F1103
(IP68)
CL1F1201
(IP67)
CL1F1203
(IP68)
CL111101
CL111201
CL112101
CL113101
CL113201
CL114101
CL114201
CL1F2101
(IP67)
CL1F2103
(IP68)
CL1F2201
(IP67)
CL1F2203
(IP68)
CL1F3101
(IP67)
CL1F3103
(IP68)
CL1F3201
(IP67)
CL1F3203
(IP68)
CL1F4101
(IP67)
CL1F4103
(IP68)
CL1F4201
(IP67)
CL1F4203
(IP68)
CL1P1101 CL111102
CL111000
CL112000
CL113000
CL111202
CL112102
CL113102
CL113202
CL114102
CL114202
CL1P2101
CL1P3101
CL1P4201
CL1F2100
CL1F2200
CL1F3100
CL1F3200
CL1F4100
CL1F4200
CL1P2100
CL1P3100
CL1P4200
Plug types
without
contacts
Contact
layouts
Unsealed plug
(without o’ring
and mating seal)
for
male
contacts
for
female
contacts
for
male
contacts
for
female
contacts
for
male
contacts
for
female
contacts for male
and female contacts
Sealed plug
(with o’ring
and mating seal) Sealed backnut Unsealed backnut
Shell sizes
1
2
3
4
4 cts
# 16
9 cts
# 20
9 cts
# 16
14 cts
# 20
18 cts
# 16
31 cts
# 20
26 cts
# 16
40 cts
# 16
Plug and backnut
CL114000
29
29
Clipper Industrial Plastic Connectors
Shell Part number
1 CL141001
2 CL142001
3 CL143001
4 CL144001
Dim. (inches) / ABCDE
Shell sizes
1 .84 .96 1.52 .13 1.15
2 .97 1.10 1.56 .13 1.21
3 1.12 1.20 1.69 .15 1.40
4 1.44 1.55 1.95 .15 1.87
90° sealed adaptors for receptacles Shell 1 to 4
* with panel gasket
Shell Part numbers
Sealed*
1 CL131001
2 CL132001
3 CL133001
4 CL134001
IP67 Dust cap for receptacle
90° adaptors for receptacles
Accessories
8
90° adaptors for receptacles
Panel gasket (for square flange receptacle)
Shell sizes 1 2 3 4
Part numbers CL191001 CL192001 CL193001 CL194001
Clipper Industrial Plastic Connectors
9
Assembly
male
2 mm to 3 mm
(0.08" to 0.12")
female
16 0.7 to 1.5 mm2
male
female
CF16PC10RF
CF16SC10RF
CF16PC18RF
CF16SC18RF
Bulk
Reel
5,000
pcs.
male
1.2 mm
to 2.1 mm
(0.05" to 0.08")
female
female
20 0.35 to 0.6 mm2
male
CF10PC10RF
CF10SC10RF
CF10PC18RF
CF10SC18RF
Bulk
Reel
5,000
pcs.
Part number : 8500 479 CL
Filler plug # 16
(for un-used contact cavities)
Part number : CP16SW9700
Polarization Contact
(instruction for polarizing
connector - see page 23)
Part number : 8500 4144
Filler plug # 20
(for un-used contact cavities)
18 to 16
22 to 20
CM16PT10LY
CM10PT10LY
16
20
male
male
Bulk
Print Circuit (PC) Tail Machined Contact
Admissible
section mm2
AWG
Ø mm over
insulation (inches)
Size
Part numbers
Crimp Contact
with strain relief
Packaging
Plating RF : gold flash on active part for standard version (For other platings, consult FCI)
Stamped and formed contacts
Clipper Industrial Plastic Connectors
10
CM16PC10MQ
CM16PC20MQ*
CM16SC10MQ
CM16SC20MQ*
CM16PS10MQ
CM16SS10MQ
Part numbers
CM16PC10MQ
CM16SC10MQ
CM16PS10MQ
CM16SS10MQ
CM10PS10MQ
male
female
male
female
Plating MQ : 0.4µ mm gold on active part (.016µ inches) * Up to 1.91 mm2
Packaging
male
female
CM16PC20MQ
male
CM16SC20MQ
female
CM10PC20MQ
male
CM10SC20MQ
female
Bulk
solder
8501 9641
8501 9642 CL
16
20
male
male
Bulk
Extended ground contact-crimp (Length + .039 inch = +1 mm)
0.08" to 0.12" 18 to 14
0.05" to 0.08" 24 to 18
2 mm to 3 mm
(0.08" to 0.12")
16
0.93
to 1.91 mm2
16 2 to 3 mm
(0.08" to 0.12") 20 0.21
to 0.60 mm2
1.2 to 2.1 mm
(0.05" to 0.08") 30 to 24 0.06
to 0.21 mm2
20
Contact types Size Ø mm over
insulation (inches)
Admissible
section mm2
male
female
CM10PC10MQ
CM10SC10MQ 20 1.2 mm to 2.1 mm
(0.05" to 0.08")
18 to 14
AWG
0.21
to 0.93 mm2
crimp male
female
CM16PC00MQ
CM16SC00MQ
16 2 mm to 3 mm
(0.08" to 0.12") 0.93
to 2.60 mm2
crimp
solder
crimp
CM10SS10MQ
14*
Max
24 to 18
18 Max
18 to 13
Machined contacts
Clipper Industrial Plastic Connectors
11
IP68 Configuration (temporary water tightness down to 100 feet)
IP68 Configuration
Clipper Industrial Plastic Connectors
Part numbers
CL1C2201
CL1C4201
CL1C4101
CL1C3201
CL1C3101
CL1C2101
CL1C1201
CL1C1101
CL101021
(pg 13.5)
CL1F1103
CL1F1203
CL1F2103
CL1F2203
CL1F3103
CL1F3203
CL1F4103
CL1F4203
CL1M1102
CL1M1202
CL1M2102
CL1M2202
CL1M3102
CL1M3202
CL1M4102
CL1M4202
for male
contacts
Sealed receptacle
(with o’ring and
panel gasket)
for female
contacts
Sealed plug
(with o’ring
and mating seal)
Anti-decoupling sealing
gland backshell
CL102021
(pg 16)
CL103021
(pg 21)
CL124021
(pg 29)
Shell types
(without
contacts)
and
Backshell
type
Contacts
layouts
Shell sizes
1
2
3
4
4 cts
# 16
9 cts
# 20
9 cts
# 16
14 cts
# 20
18 cts
# 16
31 cts
# 20
26 cts
# 16
40 cts
# 16
for male
contacts
o’ring
Sealed In-line
receptacle
IP68 Configuration
CL104021
(pg 36)
12
IP67 Configuration (temporary water tightness)
Clipper Industrial Plastic Connectors
IP67 Configuration
13
Clipper Industrial Plastic Connectors
Part numbers
CL1F2201
CL1F4101
CL1F3201
CL1F3101
CL1F2101
CL1F1201
CL1F1101 CL1C1101
CL1C1201
CL1C2101
CL1C2201
CL1C3101
CL1C3201
CL1C4101
CL1M1102
CL1M1202
CL1M2102
CL1M2202
CL1M3102
CL1M3202
CL1M4102
Sealed receptacle
(with o’ring and
panel gasket)
for
male
contacts
Sealed plug
(with o’ring
and mating seal)
o’ring
Sealed In-line
receptacle
CL1M1102 CL1R1102 CL1P1101
CL1P2101
CL1P3101
CL1P4201
CL1R2102
CL1R3102
CL1F4201
CL1R4202
CL1M2102
CL1M3102
CL1M4202
Shell types
without
contacts
Contact
layouts
for
male
contacts
for
female
contacts
Shell sizes
1
2
3
4
4 cts
# 16
9 cts
# 20
9 cts
# 16
14 cts
# 20
18 cts
# 16
31 cts
# 20
26 cts
# 16
40 cts
# 16
for
male
contacts
for
female
contacts
IP67 Configuration
CL1C4201
14
Part numbers
Clipper Industrial Plastic Connectors
Grommet
Thrust ring
O ring
CL111102 CL111101
CL111201
CL112101
CL113101
CL113201
CL114101
CL114201
CL101051
(pg 13.5) CL101041
(pg 13.5) CL101021
(pg 13.5)
CL102021
(pg 16)
CL103021
(pg 21)
CL124021
(pg 29)
CL124051
(pg 29) CL124041
(pg 29)
CL111202
CL112102
CL113102
CL113202
CL114102
CL114202
CL102051
(pg 16) CL102041
(pg 16)
CL103051
(pg 21) CL103041
(pg 21)
CL104041
(pg 36)
Backshell
types
Contact
layouts
for
male
contacts
for
female
contacts
Elbow backshell
with sealing gland Straight backshell for
flexible conduit systems Anti-decoupling sealing
gland backshell
Sealed backnut
Shell sizes
1
2
3
4
4 cts
# 16
9 cts
# 20
9 cts
# 16
14 cts
# 20
18 cts
# 16
31 cts
# 20
26 cts
# 16
40 cts
# 16
IP67 Configuration
CL104021
(pg 36)
15
Clipper Industrial Plastic Connectors
LD
LV
A
B
ADAPTOR
BACKNUT
C
STRAIGHT CABLE CLAMP
D
J
STRAIGHT BACKSHELL FOR CONDUIT SYSTEM
F
SEALING GLAND BACKSHELL WITH ANTI-DECOUPLING SYSTEM
G
ELBOW BACKSHELL WITH SEALING GLAND
K
L
R
N
Q
* For other needs, consult FCI.
Dimensions
123 4
(PG 29)(PG 36)
LDA 2.01 2.09 2.09 2.17 2.17
LVA 2.29 2.33 2.33 2.41 2.41
LDB 1.81 1.85 1.85 - 1.85
LVB 2.09 2.09 2.09 - 2.09
LDC 2.68 2.85 3.03 3.41 -
LVC 2.97 3.09 3.27 3.60 -
LDD 3.41 3.50 3.62 3.70 4.25
LVD 3.70 3.74 3.86 3.94 4.47
LDF 3.15 3.27 3.35 3.74 4.02
LVF 3.43 3.50 3.58 3.98 4.25
LDG 3.31 3.46 3.77 4.29 -
LVG 3.58 3.70 4.01 4.52 -
R Max. 2.24 2.34 2.87 3.58 -
Dim. (inches)
Shell
Cable acceptance*
123 4
(PG 29) (PG 36)
J.24/.55.24/.63.31/.83 .39/ -
1.10
Conduit L .67 .67 .91 1.14 1.42
Pmaflex
K Max .63 .63 .85 1.08 1.42
N.24/47 .39/.55.51/.71.71/.98 .87/
1.26
Q.24/.47.39/.55.51/.71.71/.98 -
Dim.
(inches)
Shell
Mated and unmated connectors with backshells
Overall dimensions in inches
16
Clipper Industrial Plastic Connectors
17
PlugSquare flange receptacle
Dimensions in inches
1234
A.8 .8 .8 .8
B1.15 1.28 1.46 1.92
C.81 .94 1.12 1.57
D1.52 1.56 1.56 1.56
Dim.
(inches)
Shell
sizes
1234
A1.67 1.67 1.67 1.67
B.83 .96 1.14 1.59
C.71 .71 .71 .71
D.16 .16 .16 .16
E.81 .94 1.12 1.57
F1.17 1.23 1.42 1.89
Gmin. .83 .96 1.11 1.43
Max. .92 .98 1.17 1.57
H.13 .13 .15 .15
Dim.
(inches)
Shell
sizes
Clipper Industrial Plastic Connectors
• Squeeze the plier handles until a final click sounds, release, the pliers should
open by themselves.
• Fully insert the contact into the locator (corresponding gauge), the contact
crimping lugs should be directed upwards, according to the drawing.
• Put the stripped wire in the crimping part until it comes in contact with the
stopper plate. Make sure that no strands stick out of the crimping part.
• Squeeze the plier handles until a final click sounds, release, the pliers should
open by themselves.
• Check the overall aspect of the crimping.
• Push the cable into the contact barrel and make sure the cable strands stick out
of the inspection hole.
• The pliers must be used on the jaws side.
• Squeeze the plier handles until a final click sounds, release, the pliers should
open by themselves.
• Insert both wire and contact (or wire, reducing sleeve and contact) between the
4 jaws until stopped by the locator.
• Fully squeeze until a final click sounds, the pliers should open once the crimping
is performed
• Extract the wire and crimped contact, then check the overall aspect of the
crimping.
Stamped and Formed Contacts
(#16 and #20)
Y16SCMCL3
Machined Crimping Contacts
(#16 and #20)
8365
with
locator
8365-02
Manual Crimping Tool
18
Crimping Mechanism
(left side miniapplicators)
Clipper Industrial Plastic Connectors
UTM2
Automatic crimping tool
for Clipper
Description
Electromechanical high speed semi automatic
press is designed for mass production and is
realized totally in assembled steel parts.
Voltage: 115VAC - 60 Hz
Power.: 700 Watts
Weight: 300 lbs. (including one
crimp mechanism)
Dimensions: 939.8x533.4x711.2 mm
(37.0"x21.0"x28.0")
Contacts AWG Contact P/N Crimp Mech. P/N
16 16-18 CF16 PS 18RF CM30-R
CF16 SC 18RF
20 20-22 CF10 PS 18RF CM31-R
CF10 SC 18RF
Press and crimping mechanism are rental.
Please contact Customer Service.
Automatic crimping tool
19
Clipper Industrial Plastic Connectors
20
Panel mounting
There are two types of mounting possible: through the front or through
the back of the panel.
Panel cut-out
• For a sealed mounting, the seal gasket shall be used, making sure the
surface is in good condition.
• Observe the drilling hole diameters indicated below.
• Use the recommended screws :
M3 (all shells)
or # 4.40 (shells 1 and 2)
# 6.32 (shells 3 and 4)
• Respect the coupling torques indicated M3
(all shells) : 0.70 N.m Max
Rear Mounting
.157" max
(4 mm max)
Front Mounting
.157" max
(4 mm max)
Panel mounting / Panel cut-out
1234
H.85 .98 1.22 1.61
I.84 .97 1.13 1.44
J.13 .13 .15 .15
Dim.
(inches)
Shell
sizes
Wire Stripping Length
• With machined crimping contacts • With stamped and formed crimping contacts
Clipper Industrial Plastic Connectors
21
Jacketed Cable Stripping Length
Make a 90° cut at the cable end.
carefully make an incision in order to remove the cable protection on a
length LD as described.
Caution : This operation should be realized without deterioration
of wires insulation.
Then, follow the normal stripping instructions :
- single wire with machined crimping contacts,
- single wire with stamped and formed crimping contacts
Stripping Instructions
Use the upmost care with stripping operation :
• Use stripping pliers appropriate for the cable gauge and which are in perfect condition.
• In order to obtain a correct crimping and to maintain all of the connector sealing characteristics, the wires must have the dimensions described below.
l
Shell
size 123 4
layouts Indifferent 26 40
LD mm 60 65 65 80 100
(inch) (2.36’) (2.56’) (2.56’) (3.15") (3.94")
Contact
size I = Wire stripping lenght
layouts 6 mm (.236
")
#20 Ø over insulation > 2 mm
Ö
l = 5 (> .08"
Ö
l = .20")
Ø over insulation > 2 mm
Ö
l = 7 (> .08"
Ö
l = .27")
Contact
diameter I = Wire stripping lenght
#16 4 mm (.157")
#20 4 mm (.157")
Wiring Instruction
Clipper Industrial Plastic Connectors
22
Instruction For Assembly
Insertion and extraction of contacts
Single wires
Contact insertion and extraction is performed without a tool thanks to te retainer plate system.
Insertion
1) With the thumb and index finger, squeeze the
retainer plate flaps and pull backwards : the plate is
then in
the unlocked position.
2) Fully insert the wired contact in the cavity.
3) Repeat the same procedure for the other contacts.
4) Once again squeeze the retainer plate flaps and
push forwards: the plate is then locked and retains
the contacts (90 N of retention force for contacts of
1.6 mm dia.)
5) The plate can only be pushed backed if the
contacts are correctly engaged (backup security)
Extraction
1) With the thumb and index finger, squeeze the
retainer plate flaps and pull backwards : the plate is
then in
the unlocked position.
2) Pull the contact wire: the the contact comes out of
the cavity.
3) Repeat the same procedure for the other contacts.
Special case of jacketed cables
1) Locate the first contact and the corresponding cavity.
2) The wire should described a buckle as describe below.
3) Unlock the retainer plate as described above.
4) Fully insert the wired contact in the cavity.
5) Respect the same procedure for the other contacts
6) Once again squeeze the retainer plate flaps and push forwards : the
plate is then locked
Special case of jacketed cables
7) Manually fully screw the adaptor and the backshell on the connector.
Caution : In the sealed version don’t forget the O-ring.
8) Push forwards the cable of 10 mm in the backshell.
9) Fully screw on the backshell with a wrench while keeping the adaptor
with another wrench.
Note : The plate can only be pushed back if the contacts are correctly
engaged (backup- security)
Adaptor and PG electrical thread backshells
The CLIPPER connector must be equipped with an adaptor in order
to use a PG electrical thread backshell (e.g.: cable clamp or sealing
gland, or flexible conduits system backshells, etc.)
1) Manually, fully screw the adaptor on the
connector, the hexagonal nut towards the
rear.
2) In the sealed version, cover the
O-ring.
3) Manually, fully screw the PG thread backshell
of your choice.
Note: In the case of an elbow backshell, it is
possible to adjust the position according to the
angle desired.
1) Position the O-ring at the bottom of the backnut.
2) Run the backnut around the cable.
3) Unlock the retainer plate.
4) Position the grommet in the thrust ring, resting against the
retainer plate.
5) Insert the contacts through the grommet and the retainer plate.
6) Lock the retainer plate.
7) Screw the backshell.
Instruction For Assembly
Clipper Industrial Plastic Connectors
23
When the insert is partially filled with contacts, place polarization
contact into selected hole location in the FEMALE INSERT and
push in until seated.
• Polarization contacts are used to provide keying capabilities for
the CLIPPER series.
• Polarization contacts are used in the socket-cavities of standard
plugs and reverse receptacles.
In order to lock the couple of chosen connectors, you have to let
free the cavity in front of the polarization contact.
To avoid the connection with other connectors, you have to insert a
contact in the cavity in front of the polarization contact.
Heat shrink boot
Shrink sleeve as follows :
1) Use heat gun with an air deflector nozzle.
2) Adjust air deflector opening to accommodate tubing size. Turn
switch ON. Wait until full heat output is reached.
3) Position the air deflector over section of tubing to be shrunk.
Start at pre-shrunk section and work towards open end.
4) When tubing begins to shrink, move gun so that air is distributed
in a band around the tubing circumference causing it to shrink
evenly around the cable.
5) Move nozzle to adjacent section and shrink in the same manner.
Repeat process on section at a time until entire length is shrunk.
Avoid excessive heat. Direct heat away from connector assembly
to prevent damage.
Instruction
for polarizing connector mounting
CP16SW9700
Grommet Backshell Assembly
Clipper Industrial Plastic Connectors
EXAMPLE : IP66-5 means: - Total protection against dust
- Proof against temporary flooding
- Proof against impact strength of 2 Joule
Degree of protection in accordance with CEI 529, DIN 40050, NF EN 60529
General technical information
24
Clipper Industrial Plastic Connectors
Conversion Table
(mm) (inches)
8.2 0.32308
8.4 0.33096
8.6 0.33884
8.8 0.34672
9.0 0.35460
9.2 0.36248
9.4 0.37036
9.6 0.37824
9.8 0.38612
10.0 0.39400
10.5 0.41370
11.0 0.43340
11.5 0.45310
12.0 0.47280
12.5 0.49250
13.0 0.51220
13.5 0.53190
14.0 0.55160
14.5 0.57130
15.0 0.59100
15.5 0.61070
16.0 0.63040
16.5 0.65010
17.0 0.66980
17.5 0.68950
18.0 0.70920
18.5 0.72890
19.0 0.74860
19.5 0.76830
20.0 0.78800
20.5 0.80770
21.0 0.82740
21.5 0.84710
22.0 0.86680
22.5 0.88650
23.0 0.90620
23.5 0.92590
24.0 0.94560
24.5 0.96530
25.0 0.98500
25.5 1.00470
26.0 1.02440
26.5 1.04410
27.0 1.06380
27.5 1.08350
28.0 1.10320
28.5 1.12290
29.0 1.14260
29.5 1.16230
30.0 1.18200
30.5 1.20170
31.0 1.22140
31.5 1.24110
32.0 1.26080
32.5 1.28050
33.0 1.30020
33.5 1.31990
34.0 1.33960
34.5 1.35930
35.0 1.37900
35.5 1.39870
36.0 1.41840
36.5 1.43810
37.0 1.45780
37.5 1.47750
(°C) (°F)
- 70 - 94
- 65 - 85
- 55 - 67
- 50 - 58
- 40 - 40
032
37 98.6
80 176
125 257
150 302
170 338
200 392
250 482
(1) 6145DJ - Câbles multipaires (armés, paires blindées) 250 MZH.
(2) 6145DJ - Câbles multipaires (armés, paires non blindées) 250 MZH.
(mm) (inches)
0.1 0.00394
0.2 0.00788
0.3 0.01182
0.4 0.01576
0.5 0.01970
0.6 0.02364
0.7 0.02758
0.8 0.03152
0.9 0.03546
1.0 0.03940
1.1 0.04334
1.2 0.04728
1.3 0.05122
1.4 0.05516
1.5 0.05910
1.6 0.06304
1.7 0.06698
1.8 0.07092
1.9 0.07486
2.0 0.07880
2.1 0.08274
2.2 0.08668
2.3 0.09062
2.4 0.09456
2.5 0.09850
2.6 0.10244
2.7 0.10638
2.8 0.11032
2.9 0.11426
3.0 0.11820
3.1 0.12214
3.2 0.12608
3.3 0.13002
3.4 0.13396
3.5 0.13790
3.6 0.14184
3.7 0.14578
3.8 0.14972
3.9 0.15366
4.0 0.15760
4.1 0.16154
4.2 0.16548
4.3 0.16942
4.4 0.17336
4.5 0.17730
4.6 0.18124
4.7 0.18518
4.8 0.18912
4.9 0.19306
5.0 0.19700
5.2 0.20488
5.4 0.21276
5.6 0.22064
5.8 0.22852
6.0 0.23640
6.2 0.24428
6.4 0.25216
6.6 0.26004
6.8 0.26792
7.0 0.27580
7.2 0.28368
7.4 0.29156
7.6 0.29944
7.8 0.30732
8.0 0.31520
(mm) (inches)
38.0 1.49720
38.5 1.51690
39.0 1.53660
39.5 1.55630
40.0 1.57600
40.5 1.59570
41.0 1.61540
41.5 1.63510
42.0 1.65480
42.5 1.67450
43.0 1.69420
43.5 1.71390
44.0 1.73360
44.5 1.75330
45.0 1.77300
45.5 1.79270
46.0 1.81240
46.5 1.83210
47.0 1.85180
47.5 1.87150
48.0 1.89120
48.5 1.91090
49.0 1.93060
49.5 1.95030
50.0 1.97000
51.0 2.00940
52.0 2.04880
53.0 2.08820
54.0 2.12760
55.0 2.16700
56.0 2.20640
57.0 2.24580
58.0 2.28520
59.0 2.32460
60.0 2.36400
61.0 2.40340
62.0 2.44280
63.0 2.48220
64.0 2.52160
65.0 2.56100
66.0 2.60040
67.0 2.63980
68.0 2.67920
69.0 2.71860
70.0 2.75800
71.0 2.79740
72.0 2.83680
73.0 2.87620
74.0 2.91560
75.0 2.95500
80.0 3.15200
85.0 3.34900
90.0 3.54600
100.0 3.94000
200.0 7.88000
400.0 15.76000
600.0 23.64000
800.0 31.52000
1000.0 39.40000
1200.0 47.28000
1600.0 63.04000
2000.0 78.80000
3200.0 126.08000
bar psi mmHg
(torr)
10 145.0 7600
5 72.5 3800
2 29.0 1520
1 14.5 760
0.5 7.2 380
0.1 1.4 76
mbar psi torr
(mmHg)
10 145.0 7600
5 72.5 3800
2 29.0 1520
1 14.5 760
0.5 7.2 380
0.1 1.4 76
25
Clipper Industrial Plastic Connectors
26
Notes
Clipper Industrial Plastic Connectors
27
Notes
www.souriau.com
FSOURIAUCLIPPERJANVIER2007E © Copyright SOURIAU - Réalisation En Toute Transparence.
