D - subminiature connectors D - subminiature connectors Description Souriau D-Sub connectors are used for military/aerospace applications and in industrial field: information systems, communication systems, industrial electronic... D-Sub connectors are designed to ensure the connection fonction in all applications where weight and dimension are very important. They are especially used as Input/Output connectors in interface fonctions. So, they are subjects to mechanical constraints that are sometimes severes. In order to prevent risks (pulling up, accidental unmating...), a large range of accessories is supplied (Catalogue coming soon). Contents Description...................................... 3 8630 Series HE501.................... 10 Contents........................................... 3 8630 Series HE508.................... 12 Technical characteristics............. 4 SMA MIL-C Series........................ 14 D-Sub layouts & Drilling holes... 5 8635 Series................................... 16 Panel cut out & mounting........... 7 Hermetics Series.......................... 18 D-Sub shell dimensions.............. 8 D-Sub mounting options............. 9 D - subminiature connectors Technical characteristics Crimp version Solder + PCB version 8630 HE501/HE308 SMA MIL 8635 High density Hermetic Temperature -55C to +125C/ -55C to +155C -55C to +125C -55C to +155C -55C to +125C Salt spray 48 H (cadmium) 24 H (Tin) 24 H (Zinc) 48 H (cadmium) 48 H (cadmium) 24 H (Tin) 24 H (Zinc) 48 H (cadmium) Damp heat 56 days 56 days 56 days 56 days Sealing version No/Yes No Yes Yes - Under air helium differential pressure, leakage 1.04x10-5 Atm.cm3/S Series Characteristics Environmental Standard Crimp + PCB version Hermeticity - - NFC 93425 HE501/HE508 - - - MIL C 24308 C - MIL Compliant to MIL Compliant to MIL Shell Steel Steel Steel Steel Housing Thermoplastic/ Thermodur Thermoplastic Thermodur Glass bead Contact Copper alloy Copper alloy Copper alloy Ferrous alloy Shell Cadmium, Tin, Zinc Cadmium Cadmium, Tin, Zinc Cadmium, Gold, Tin bright, Tin mat, Nickel Contact Gold over Nickel Gold over Nickel Gold over Nickel Gold, Tin mat, Nickel Contact rating (max) 7.5 A 7.5 A 5A 5A Test voltage Max Vrms/ 50 Hz 1000 Vrms 1000 Vrms 1000 Vrms 750 Vrms Nominal voltage Vrms/ 50 Hz 300 Vrms 300 Vrms 300 Vrms N/A Insulation resistance 5000 M 5000 M 5000 M 5000 M Contact resistance 7.3 m 7.3 m 7.3 m 14 m Insertion/extraction force per contact (N) 5N max/0.3 min 5N max/0.3 min 5N max/0.3 min N/A Material Plating Electrical Mechanical & Dimensional Endurance 500 500 500 500 Ct o 1mm 1 mm 0.76 mm 1 mm Wire gauge AWG 20 to 28 AWG 20 to 24 AWG 22 to 28 N/A Max o over insulator 1.7 mm 1.7 mm 1.4 mm N/A Indents version Available N/A Available N/A Page 10/12 14 16 18 Wire D - subminiature connectors Standard connectors : 8630 (HE 501/HE508), SMA, Hermetic Layouts : Male insulator front view Contacts are individually numbered on both side of insulator. E 9 contacts A B 15 contacts 25 contacts C D 37 contacts 50 contacts PCB drilling dimensions (mm) (for Hermetic version only) : 24.99 47.04 = = O3.10.10 2.74 O3.10.10 1.37 O0.9min. 2.74 15 contacts 2.84 or 2.54 63.50 = = 1.38 O3.10.10 2.76 O0.9min. 25 contacts 61.11 = 2.76 2.54 or 2.84 2.54 or 2.84 = 2.54 or 2.84 = = = 9 contacts O3.10.10 1.38 = = 2.74 O0.9min. 2.76 2.76 = = 1.37 = 2.74 33.32 2.76 1.38 = 2.76 2.54 or 2.84 2.54 or 2.84 = O0.9min. 37 contacts O0.9min. 2.76 50 contacts O3.10.10 D - subminiature connectors High density connectors : 8635 Layouts : Male insulator front view Contacts are individually numbered on both side of insulator. E A B 15 contacts 26 contacts 44 contacts C D 62 contacts 78 contacts PCB drilling dimensions (mm) : 15 contacts 26 contacts 44 contacts 78 contacts 62 contacts D - subminiature connectors Panel cut out & Panel mounting Panel cut-out Mounting type +/-0.2 +/-0.2 +/-0.2 +/-0.05 +/-0.1 Front 22.20 13.00 25.00 3.00 2.10 A B C D B C D E Rear 20.50 11.40 25.00 3.00 3.30 Front 30.50 13.00 33.30 3.00 2.10 Rear 28.80 11.40 33.30 3.00 3.30 Front 44.30 13.00 47.00 3.00 2.10 Rear 42.50 11.40 47.00 3.00 3.30 Front 60.70 13.00 63.50 3.00 2.10 Rear 59.10 11.40 63.50 3.00 3.30 Front 58.30 15.80 61.50 3.00 2.10 Rear 56.30 14.10 61.50 3.00 3.30 Cut-out front panel mounting (screw mounting) Cut-out rear panel mounting (screw mounting) 10 A = = D = = = = = = OD E = = = = B E 10 A B E A = Shell size R = 0.80 max = C C Panel mounting It is recommanded that only one pair of connectors should be float mounted. Rigid mounted connectors require 2 screws o3mm Float mounting connectors require o2mm Shell size E A A D C D 0/+0.6 0/+0.6 0/+0.6 7.65 7.65 6.85 6.45 B C B 0/+0.6 E 0/+0.6 F 7.95 6.75 6.35 H J K L M 0/+0.6 0/+0.6 0/+0.6 0/+0.6 0/+0.6 0/+0.6 5.65 8.25 9.45 5.65 8.25 9.45 6.85 8.15 9.35 9.35 6.75 8.35 9.55 9.75 7.15 8.85 7.55 7.55 G 0/+0.6 5.55 9.15 5.55 8.15 D - subminiature connectors Shell dimensions Inner dimension male connector View of mating faces Outer view female connector Shell size E A B C D Contact type Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket A +/-0.38 30.81 39.14 53.03 69.32 66.93 B +/-0.13 16.91 16.33 25.24 24.66 38.96 38.37 55.42 54.83 52.80 52.42 C +/-0.13 24.99 33.32 47.04 63.50 61.11 F Max +/-0.25 8.35 10.99 5.85 7.89 11.21 6.05 8.35 10.99 5.85 7.89 11.21 6.05 11.07 5.75 7.89 11.21 6.05 8.35 11.09 5.75 7.89 11.21 6.05 D +/-0.13 8.35 11.20 10.74 E +/-0.38 12.55 15.37 G 11.09 5.75 11.21 6.05 H +/-0.25 +/-0.25 J K Max 10.71 1.50 L +/-0.12 19.27 27.50 0.90 41.27 1.00 57.70 55.32 0.90 13.56 1.70 1.00 1.50 0.90 D - subminiature connectors Mounting options F: Float mounting L: Clinch nut M3 O: Clinch nut UNC 4-40 Clinch nut UNC 4-40 V: Female screw lock UNC 4-40 6.03 Max. Clinch nut UNC 4-40 5 on flat 8630 and 8635 series (dimensions in mm). D - subminiature connectors 8630 Series HE 501 Connector accomodating removable machined crimp contacts for 20/24 or 26/28 AWG wires In compliance with NFC 93425/HE 501 Class -55C to +125C Contact #20 Standard shell plating : Cadmium Other platings available : Tin Zinc Ordering information Series 8630 (8631 : float mounting) Options 1 None - Standard 8630 - 25 L - Clinch nut M3 (8630 only) O - Clinch nut UNC 4.40 (8630 only) V - Female screw lock UNC 4.40 (8630 only) Number of contacts Contact type 09, 15, 25, 37, 50 Contacts None - With standard 20/24 AWG contacts L - Without contacts Rear type None - Standard H - Shielding termination fingers (only for T plating) Shell plating None - Cadmium T - Tin Z - Zinc Front type None - Standard X - With indents (only for front of male connector) P - Pin S - Socket Diameter of the insulator cable Max.: 1.6 mm 10 P L - - - D - subminiature connectors 8630 Series HE 501 Removable crimp contact ordering information Male contact Female contact Gauge Pin Socket oA AWG 20/24 8630-162 8630-165 1.17 AWG 26/28 8631-4111 8631-6121 0.6 Cross reference list for qualified part number HE501 & SOURIAU Examples: HE501 F 25 BP = 8631 25 P HE501 N 37 BS = 8630 37 S Connector type Removal crimp contact AWG 20/24 Standard Float mounting HE501 SOURIAU P/N Pin HE501 N ** BP 8630 ** P Socket HE501 N ** BS 8630 ** S Pin HE501 F ** BP 8631 ** P Socket HE501 F ** BS 8631 ** S ** : Shell size 11 D - subminiature connectors 8630 Series HE 508 Connector accomodating removable machined crimp contacts for 20/24 AWG wires For heavy duty applications Class -55C to +155C Special proof versions available Contacts #20 Standard shell plating: Cadmium Other platings available : Tin Zinc Ordering information Series 8630 Options 1 863 0 25 P 012 0 - Standard mounting holes (O=3.10) 1 - Float mounting Number of contacts Contact type 09, 15, 25, 37, 50 Specification None - Standard 012 - Splash proof (see page 13 for details) 015 - Dust-proof (see page 13 for details) Contacts None - With standard 20/24 AWG contacts L - Without contact HE 508 coding N - Mandatory for standard version (not for 012 Splash proof version and for 015 Dust proof version) Rear type None - Standard H - Shielding termination fingers (only for T plating) Shell plating None - Cadmium T - Tin Z - Zinc Front type None - Standard X - With indents (only for front of male connector) P - Pin S - Socket 12 L N - - - D - subminiature connectors 8630 Series HE 508 Cross reference list for qualified part number HE508 & SOURIAU Example: HE508 N 25 BP = 8630 25 PN Connector type Removal crimp contact AWG 20/24 Standard Float mounting HE508 SOURIAU P/N Pin HE508 N ** BP 8630 ** PN Socket HE508 N ** BS 8630 ** SN Pin HE508 F ** BP 8631 ** PN Socket HE508 F ** BS 8631 ** SN ** : Shell size Special proof versions (available in HE508 series only) 13 15.18 max. 15.14 max. Examples: 8630 25 P012 012: Splash proof version, grommet + interfacial seal + potting (conform to IP65) 8630 25 P015 015: Dust proof version, rear grommet only D - subminiature connectors SMA MIL-C Series MIL C 24308 C Connector accomodating removable machined crimp contacts for 20/24 AWG wires Class -55C to +125C Shell plating: Cadmium Contact #20 Ordering information Series S-MA Shell size S B MA - E, A, B, C, D S-MA series Options 1 MA - Mandatory Number of contacts 09, 15, 25, 37, 50 Type P - Pin S - Socket Contact Blank - With MIL contacts L - Without MIL contacts None - Standard F - Float mounting N - Mandatory for classified QPL version Diameter of insulator cable max: 1.6 mm This serie can be ordered directly with MIL part number (See page 15). Crimp contact for AWG 20/24 wire Female contact Male contact 14 25 P L N D - subminiature connectors SMA MIL-C Series MIL C 24308 C contact AWG 20/24 Contact type SOURIAU P/N Reference Colour code Pin 8630 3020 A M39029/64-369 Orange/Blue/White Socket 8630 3022 A M39029/63-368 Orange/Blue/Grey Tool part number for SMA Series P/N Tools M22520/2-01 Standard SOURIAU Plier M22520/2-01 8476-01 Locator M22520/2-08 8476-08 Extraction plastic tool - 8630-06A MIL extraction tool M81969/1-02 8630-3330 MIL vs SOURIAU cross reference Connector type Standard with contact Standard without contact Float mounting with contact Male connector Female connector MIL-C-24308 C SOURIAU MIL-C-24308 C SOURIAU M24308/4-1F SEMA09PN M24308/2-1F SEMA09SN M24308/4-2F SAMA15PN M24308/2-2F SAMA15SN M24308/4-3F SBMA25PN M24308/2-3F SBMA25SN M24308/4-4F SCMA37PN M24308/2-4F SCMA37SN M24308/4-5F SDMA50PN M24308/2-5F SDMA50SN M24308/4-259F SEMA09PLN M24308/2-281F SEMA09SLN M24308/4-260F SAMA15PLN M24308/2-282F SAMA15SLN M24308/4-261F SBMA25PLN M24308/2-283F SBMA25SLN M24308/4-262F SCMA37PLN M24308/2-284F SCMA37SLN M24308/4-263F SDMA50PLN M24308/2-285F SDMA50SLN M24308/4-302F SEMAF09PN M24308/2-342F SEMAF09SN M24308/4-303F SAMAF15PN M24308/2-343F SAMAF15SN M24308/4-304F SBMAF25PN M24308/2-344F SBMAF25SN M24308/4-305F SCMAF37PN M24308/2-345F SDMAF37SN M24308/4-306F SDMAF50PN Float mounting without contact 15 M24308/2-346F SEMAF50SN M24308/2-482F SEMAF09SLN M24308/2-483F SAMAF15SLN M24308/2-484F SBMAF25SLN M24308/2-485F SCMAF37SLN M24308/2-486F SDMAF50SLN D - subminiature connectors 8635 Series High density Connector SOURIAU 8635 connectors for aerospace and military applications offer high density crimp and straight spill contacts in standard E, A, B, C, D shells. The 8635 connectors meet the requirements of MIL-C-24308 dust and splash proof specifications. Class -55C to +155C Standard shell plating: Cadmium Other platings available : Tin Zinc Contact #22D Ordering information Series Options 1 8635 - 44 None - Standard mounting holes (O=3.10) F - Float mounting L - Clinch nut M3 O - Clinch nut UMC 4.40 V - Female screw lock UNC 4.40 Number of contacts Contact type 15, 26, 44, 62, 78 Specification None - Standard 012 - Splash-proof (see page 17 for details) 015 - Dust-proof (see page 17 for details) 017 - Straight spills (see page 17 for details) Contacts None - With standard 20/24 AWG contacts L - Without contacts Rear type None - Standard H - Shielding termination fingers (only for T plating) Shell plating None - Cadmium T - Tin Z - Zinc Front type None - Standard X - With indents (only for front of male connector P - Pin S - Socket Diameter of insulator cable max: 1.4 mm 16 P 012 L - - - D - subminiature connectors 8635 Series Contacts part numbers Standard Compliant with MIL-C-24308 Type Part number Pin 8635-4100 Socket 8635-9100 Pin 8635-4110 Socket 8635-9110 Tooling part numbers Contact size Contact type Pin #22D Socket Plier Souriau P/N 8476-01 Locator Standard P/N M22520/2-01 Souriau P/N Standard P/N 8476-09 M22520/2-09 8476-07 M22520/2-07 M22520/2-01 Insertion and extraction tools Contact size Standard P/N #22D M22520/14-01 Special proof versions 012: Splash proof version, grommet + interfacial seal + potting (conform to IP65) 015: Dust proof version, rear grommet only Dimensions Straight spill version (spec 017) 10 max. Standard version (crimp contacts) 17 10 max. 13.20 max. O 0.5 D - subminiature connectors D-Sub hermetic connectors D-Sub hermetic connector Hermetic rectangular connectors are manufactured with glass bead insulator. They are used in all applications requiring perfect hermeticity. Shell housing may be solder or screw mounted. 3 types of contacts terminations are available: Solder bucket, Solder eyelet or Straight spill. They are compliant to MIL-C-24308 C. Dimensions (mm) C Shell size A0/+0.30 B Screw mounting E 30.80 16.94 24.99 A 39.14 25.27 33.32 B 53.03 39.00 47.04 C 69.29 55.45 63.50 D 66.92 52.86 61.11 D E0/+0.30 G max H+/-0.20 J+/-0.20 18.40 8.41 12.54 11.10 15.36 8.45 23.70 9.40 37.56 8.75 53.97 50.80 12.70 Solder bucket 2.50 2.70 Straight spills G J E D 0.10 Hole O3.20 0.05 for screw mounting Solder eyelet H Locking stud 4.40 UNC 2B Tapped hole C 18 O1.12 min. 4.92 max. 10 L max. K B 0.96 max. OD max. E min. A 10 0 K+0.1 -0.20 D - subminiature connectors D-sub hermetic connectors Part numbers & specifications Plating Shell size E 9 Cts A 15 Cts B 25 Cts C 37 Cts D 50 Cts Solder mounting With locking stub Screw mounting Without locking stub Shell Cts Solder bucket Straight spill Solder bucket Straight spill Solder bucket Straight spill Eyelet Cadmium Gold DEH09P002 DEH09P004 DEH09P006 DEH09P008 DEH09P102 DEH09P104 - Cadmium Gold - DEH09P014 - - - - - Gold Gold - - - - DEH09P122 DEH09P124 - Tin bright Gold DEH09P007 DEH09P012 DEH09P023 DEH09P010 DEH09P107 DEH09P113 - Tin bright Gold - DEH09P015 DEH09P025 - - DEH09P116 - Tin bright Gold - DEH09P016 DEH09P005 - - - - Tin bright Gold - DEH09P017 - - - - - Tin mat Tin mat - - - DEH09P009 - - - Nickel Nickel - - - - - - DEH09P121 Cadmium Gold DAH15P002 DAH15P004 DAH15P006 DAH15P008 DAH15P102 DAH15P104 - Cadmium Gold - DAH15P014 - - - - - Gold Gold - - - - DAH15P122 DAH15P124 - Tin bright Gold DAH15P007 DAH15P012 DAH15P023 DAH15P010 DAH15P107 DAH15P113 - Tin bright Gold - DAH15P015 DAH15P005 - DAH15P119 DAH15P116 - Tin bright Gold - DAH15P016 - - DAH15P120 - - Tin mat Tin mat - - - DAH15P009 - Cadmium Gold DBH25P002 DBH25P004 DBH25P006 DBH25P008 DBH25P102 DBH25P104 - Cadmium Gold - DBH25P014 DBH25P020 - - - - - Gold Gold - - - - DBH25P122 DBH25P124 - Tin bright Gold DBH25P007 DBH25P011A DBH25P023 DBH25P010 DBH25P107 DBH25P113 - Tin bright Gold - DBH25P012 DBH25P005 - - DBH25P115 - Tin bright Gold - DBH25P015 - - - DBH25P116 - Tin bright Gold - DBH25P016 - - - - - Tin bright Gold/Tin - - - - - DBH25P125 - Tin mat Tin mat - - - DBH25P009 - - - Cadmium Gold DCH37P002 DCH37P004 DCH37P006 DCH37P008 DCH37P102 DCH37P104 - Cadmium Gold - DCH37P014 - - - - - Gold Gold - - - - DCH37P122 DCH37P124 - Tin bright Gold DCH37P007 DCH37P012 DCH37P023 DCH37P010 DCH37P107 DCH37P113 - Tin bright Gold - DCH37P015 DCH37P005 DCH37P021 - DCH37P114 - Tin bright Gold - DCH37P016 - - - DCH37P116 - Tin mat Tin mat - - - DCH37P009 - - - Cadmium Gold DDH50P002 DDH50P004 DDH50P006 DDH50P008 DDH50P102 DDH50P104 - Cadmium Gold - DDH50P014 - - - - - Gold Gold - - - - DDH50P122 DDH50P124 - Tin bright Gold DDH50P007 DDH50P012 DDH50P023 DDH50P010 DDH50P107 DDH50P113 - Tin bright Gold - DDH50P015 DDH50P005 - - DDH50P114 - Tin bright Gold - DDH50P016 DDH50P019 - - DDH50P116 - Tin mat Tin mat - - - DDH50P009 - - - 19 D - subminiature connectors D-sub hermetic connectors Straight spill version dimensions N specification 004 008 009 010 011A 012 014 015 016 L max 7.62 3.40 5.25 3.83 9.60 7.62 E min 6.40 2.00 4.02 2.13 8.43 6.40 o D max 0.83 0.60 0.68 0.63 0.83 0.83 114 115 116 124 125 N specification 017 L max 3.83 021 104 113 7.62 6.82 16.35 7.62 E min 2.13 6.40 5.60 15.18 6.40 o D max 0.60 0.83 0.65 0.85 0.83 20 FSOURIAU D SUB JANUARY 2007E (c) Copyright Souriau