2
D - subminiature connectors
3
D - subminiature connectors
Contents
Description......................................
Contents...........................................
Technical characteristics.............
D-Sub layouts & Drilling holes...
Panel cut out & mounting...........
D-Sub shell dimensions..............
D-Sub mounting options.............
3
3
4
5
7
8
9
8630 Series HE501....................
8630 Series HE508....................
SMA MIL-C Series........................
8635 Series...................................
Hermetics Series..........................
10
12
14
16
18
Description
Souriau D-Sub connectors are used for military/aerospace applications and
in industrial field: information systems, communication systems, industrial
electronic...
D-Sub connectors are designed to ensure the connection fonction in all appli-
cations where weight and dimension are very important.
They are especially used as Input/Output connectors in interface fonctions.
So, they are subjects to mechanical constraints that are sometimes severes.
In order to prevent risks (pulling up, accidental unmating...), a large range of
accessories is supplied (Catalogue coming soon).
4
D - subminiature connectors
Technical characteristics
Crimp version Crimp + PCB
version
Solder + PCB
version
Characteristics Series 8630
HE501/HE308 SMA MIL 8635
High density Hermetic
Environmental
Temperature -55°C to +125°C/
-55°C to +155°C -55°C to +125°C -55°C to +155°C -55°C to +125°C
Salt spray
48 H (cadmium)
24 H (Tin)
24 H (Zinc)
48 H (cadmium)
48 H (cadmium)
24 H (Tin)
24 H (Zinc)
48 H (cadmium)
Damp heat 56 days 56 days 56 days 56 days
Sealing version No/Yes No Yes Yes
Hermeticity - - -
Under air helium diffe-
rential pressure,
leakage
≤1.04x10-5 Atm.cm3/S
Standard NFC 93425 HE501/HE508 - - -
MIL C 24308 C - MIL Compliant to MIL Compliant to MIL
Material
Shell Steel Steel Steel Steel
Housing Thermoplastic/
Thermodur Thermoplastic Thermodur Glass bead
Contact Copper alloy Copper alloy Copper alloy Ferrous alloy
Plating
Shell Cadmium, Tin, Zinc Cadmium Cadmium, Tin, Zinc
Cadmium, Gold,
Tin bright, Tin mat,
Nickel
Contact Gold over Nickel Gold over Nickel Gold over Nickel Gold, Tin mat,
Nickel
Electrical
Contact rating
(max) 7.5 A 7.5 A 5 A 5 A
Test voltage
Max Vrms/ 50 Hz 1000 Vrms 1000 Vrms 1000 Vrms 750 Vrms
Nominal voltage
Vrms/ 50 Hz 300 Vrms 300 Vrms 300 Vrms N/A
Insulation
resistance ≥5000 MΩ ≥5000 MΩ ≥5000 MΩ ≥5000 MΩ
Contact resistance ≤7.3 mΩ ≤7.3 mΩ ≤7.3 mΩ ≤14 mΩ
Mechanical
&
Dimensional
Insertion/extraction
force per contact
(N)
5N max/0.3 min 5N max/0.3 min 5N max/0.3 min N/A
Endurance 500 500 500 500
Ct ø 1mm 1 mm 0.76 mm 1 mm
Wire
Wire gauge AWG 20 to 28 AWG 20 to 24 AWG 22 to 28 N/A
Max ø over
insulator 1.7 mm 1.7 mm 1.4 mm N/A
Indents version Available N/A Available N/A
Page 10/12 14 16 18
5
D - subminiature connectors
Standard connectors : 8630 (HE 501/HE508), SMA, Hermetic
Male insulator front view
Contacts are individually numbered on both side of insulator.
E
9 contacts
A
15 contacts
B
25 contacts
C
37 contacts
D
50 contacts
Layouts :
=
=
==
24.99
=
=
2.74 1.37 Ø3.1±0.10
2.74
Ø0.9min.
=
=
2.54 or 2.84
=
=
33.32
2.74
1.37
2.54 or 2.84
2.74
Ø3.1±0.10 2.76
1.38
47.04
Ø3.1±0.10
=
=
2.76
63.50
2.76 1.38
2.76
2.54 or 2.84
Ø3.1±0.10 Ø3.1±0.10
61.11
==
2.76 2.76
2.76
1.38
2.54 or 2.84
2.54 or 2.84
2.84 or 2.54
=
=
9 contacts 15 contacts 25 contacts
37 contacts 50 contacts
PCB drilling dimensions (mm) (for Hermetic version only) :
Ø0.9min. Ø0.9min.
Ø0.9min. Ø0.9min.
6
D - subminiature connectors
High density connectors : 8635
Layouts :
PCB drilling dimensions (mm) :
15 contacts
26 contacts
44 contacts
62 contacts 78 contacts
78 contacts
D
62 contacts
C
44 contacts
B
26 contacts
A
15 contacts
E
Male insulator front view
Contacts are individually numbered on both side of insulator.
7
D - subminiature connectors
Panel cut out & Panel mounting
It is recommanded that only one pair of connectors should be float mounted.
Rigid mounted connectors require 2 screws ø3mm
Float mounting connectors require ø2mm
Shell
size A
0/+0.6 B
0/+0.6 C
0/+0.6 D
0/+0.6 E
0/+0.6 F
0/+0.6 G
0/+0.6 H
0/+0.6 J
0/+0.6 K
0/+0.6 L
0/+0.6 M
0/+0.6
E7.65 7.65 6.85 6.45 8.85 5.65 8.25 9.45 5.65 8.25 9.45 6.85
A
B
7.55
7.55
6.75 6.35 5.55
8.15 9.35
5.55 8.15
9.35 6.75
C7.95 9.15 8.35 9.55 9.75 7.15
D
Panel cut-out
Shell
size
Mounting
type A
+/-0.2 B
+/-0.2 C
+/-0.2 D
+/-0.05 E
+/-0.1
EFront 22.20 13.00 25.00 3.00 2.10
Rear 20.50 11.40 25.00 3.00 3.30
AFront 30.50 13.00 33.30 3.00 2.10
Rear 28.80 11.40 33.30 3.00 3.30
BFront 44.30 13.00 47.00 3.00 2.10
Rear 42.50 11.40 47.00 3.00 3.30
CFront 60.70 13.00 63.50 3.00 2.10
Rear 59.10 11.40 63.50 3.00 3.30
DFront 58.30 15.80 61.50 3.00 2.10
Rear 56.30 14.10 61.50 3.00 3.30
C
C
Panel mounting
Cut-out front panel mounting
(screw mounting)
Cut-out rear panel mounting
(screw mounting)
A
= =
= =
10°
ØD
= =
B
A10°
= =
= = R = 0.80 max
= =
= =
D
B
EE
8
D - subminiature connectors
Shell dimensions
Shell
size
Contact
type A
+/-0.38 B
+/-0.13 C
+/-0.13 D
+/-0.13 E
+/-0.38
F
Max G
+/-0.25 H
+/-0.25 J
+/-0.25
K
Max L
+/-0.12
EPin 30.81 16.91 24.99 8.35
12.55
10.99 5.85 19.27
10.71 1.50
0.90
Socket 16.33 7.89 11.21 6.05
APin 39.14 25.24 33.32 8.35 10.99 5.85 27.50
Socket 24.66 7.89 11.21 6.05
BPin 53.03 38.96 47.04 8.35 11.07 5.75 41.27
Socket 38.37 7.89 11.21 6.05
CPin 69.32 55.42 63.50 8.35 11.09 5.75 57.70 1.00
Socket 54.83 7.89 11.21 6.05 0.90
DPin 66.93 52.80 61.11 11.20 15.37 11.09 5.75 55.32 13.56 1.70 1.00
Socket 52.42 10.74 11.21 6.05 1.50 0.90
Inner dimension
male connector
View of
mating faces
Outer view
female connector
9
D - subminiature connectors
Mounting options
F: Float mounting L: Clinch nut M3
O: Clinch nut UNC 4-40
V: Female screw lock UNC 4-40
Clinch nut UNC 4-40
Clinch nut UNC 4-40
5 on flat
8630 and 8635 series (dimensions in mm).
6.03 Max.
10
D - subminiature connectors
8630 Series HE 501
Connector accomodating
removable machined crimp
contacts for 20/24 or
26/28 AWG wires
In compliance with
NFC 93425/HE 501
Class -55°C to +125°C
Contact #20
Standard shell plating : Cadmium
Other platings available : Tin
Zinc
Ordering information
Diameter of the insulator cable Max.: 1.6 mm
Series 8630 (8631 : float mounting) 8630 - 25 P L - - -
Options 1
Number of contacts
Contact type
Contacts
Rear type
Shell plating
Front type
None - Standard
L - Clinch nut M3 (8630 only)
O - Clinch nut UNC 4.40 (8630 only)
V - Female screw lock UNC 4.40 (8630 only)
P - Pin
S - Socket
None - With standard 20/24 AWG contacts
L - Without contacts
09, 15, 25, 37, 50
None - Cadmium
T - Tin
Z - Zinc
None - Standard
X - With indents (only for front of male connector)
None - Standard
H - Shielding termination fingers (only for T plating)
11
D - subminiature connectors
8630 Series HE 501
Removable crimp contact ordering information
Examples:
HE501 F 25 BP = 8631 25 P
HE501 N 37 BS = 8630 37 S
Gauge Pin Socket øA
AWG 20/24 8630-162 8630-165 1.17
AWG 26/28 8631-4111 8631-6121 0.6
Cross reference list for qualified part number HE501 & SOURIAU
Connector type HE501 SOURIAU P/N
Removal crimp
contact AWG 20/24
Standard Pin HE501 N ** BP 8630 ** P
Socket HE501 N ** BS 8630 ** S
Float mounting Pin HE501 F ** BP 8631 ** P
Socket HE501 F ** BS 8631 ** S
Male contact Female contact
** : Shell size
12
D - subminiature connectors
8630 Series HE 508
Connector accomodating
removable machined crimp
contacts for 20/24 AWG
wires
For heavy duty applications
Class -55°C to +155°C
Special proof versions available
Contacts #20
Standard shell plating: Cadmium
Other platings available : Tin
Zinc
Ordering information
Series 8630 863 0 25 P 012 L N - - -
Options 1
Number of contacts
Contact type
Specification
Contacts
HE 508 coding
Rear type
Shell plating
Front type
P - Pin
S - Socket
None - Standard
012 - Splash proof (see page 13 for details)
015 - Dust-proof (see page 13 for details)
09, 15, 25, 37, 50
None - With standard 20/24 AWG contacts
L - Without contact
N - Mandatory for standard version (not for 012 Splash proof
version and for 015 Dust proof version)
0 - Standard mounting holes (Ø=3.10)
1 - Float mounting
None - Cadmium
T - Tin
Z - Zinc
None - Standard
X - With indents (only for front of male connector)
None - Standard
H - Shielding termination fingers (only for T plating)
13
D - subminiature connectors
8630 Series HE 508
Example:
HE508 N 25 BP = 8630 25 PN
Cross reference list for qualified part number HE508 & SOURIAU
Connector type HE508 SOURIAU P/N
Removal crimp
contact AWG 20/24
Standard Pin HE508 N ** BP 8630 ** PN
Socket HE508 N ** BS 8630 ** SN
Float mounting Pin HE508 F ** BP 8631 ** PN
Socket HE508 F ** BS 8631 ** SN
Examples:
8630 25 P012
012: Splash proof version, grommet + interfacial seal + potting (conform to IP65)
8630 25 P015
015: Dust proof version, rear grommet only
Special proof versions (available in HE508 series only)
** : Shell size
15.18 max.
15.14 max.
14
D - subminiature connectors
SMA MIL-C Series
MIL C 24308 C
Connector accomodating
removable machined crimp
contacts for 20/24 AWG
wires
Class -55°C to +125°C
Shell plating: Cadmium
Contact #20
Ordering information
Diameter of insulator cable max: 1.6 mm
This serie can be ordered directly with MIL part number (See page 15).
Series S-MA S B MA - 25 P L N
Shell size
S-MA series
Options 1
Number of contacts
Type
Contact
None - Standard
F - Float mounting
09, 15, 25, 37, 50
E, A, B, C, D
P - Pin
S - Socket
N - Mandatory for classified QPL version
Blank - With MIL contacts
L - Without MIL contacts
Crimp contact for AWG 20/24 wire
Male contact Female contact
MA - Mandatory
15
D - subminiature connectors
SMA MIL-C Series
MIL C 24308 C contact
AWG Contact type SOURIAU P/N Reference Colour code
20/24 Pin 8630 3020 A M39029/64-369 Orange/Blue/White
Socket 8630 3022 A M39029/63-368 Orange/Blue/Grey
Tool part number for SMA Series
Standard SOURIAU
Plier M22520/2-01 8476-01
Locator M22520/2-08 8476-08
Extraction plastic tool - 8630-06A
MIL extraction tool M81969/1-02 8630-3330
P/N
Tools
MIL vs SOURIAU cross reference
Connector type Male connector Female connector
MIL-C-24308 C SOURIAU MIL-C-24308 C SOURIAU
Standard with contact
M24308/4-1F SEMA09PN M24308/2-1F SEMA09SN
M24308/4-2F SAMA15PN M24308/2-2F SAMA15SN
M24308/4-3F SBMA25PN M24308/2-3F SBMA25SN
M24308/4-4F SCMA37PN M24308/2-4F SCMA37SN
M24308/4-5F SDMA50PN M24308/2-5F SDMA50SN
Standard without
contact
M24308/4-259F SEMA09PLN M24308/2-281F SEMA09SLN
M24308/4-260F SAMA15PLN M24308/2-282F SAMA15SLN
M24308/4-261F SBMA25PLN M24308/2-283F SBMA25SLN
M24308/4-262F SCMA37PLN M24308/2-284F SCMA37SLN
M24308/4-263F SDMA50PLN M24308/2-285F SDMA50SLN
Float mounting with
contact
M24308/4-302F SEMAF09PN M24308/2-342F SEMAF09SN
M24308/4-303F SAMAF15PN M24308/2-343F SAMAF15SN
M24308/4-304F SBMAF25PN M24308/2-344F SBMAF25SN
M24308/4-305F SCMAF37PN M24308/2-345F SDMAF37SN
M24308/4-306F SDMAF50PN M24308/2-346F SEMAF50SN
Float mounting
without contact
M24308/2-482F SEMAF09SLN
M24308/2-483F SAMAF15SLN
M24308/2-484F SBMAF25SLN
M24308/2-485F SCMAF37SLN
M24308/2-486F SDMAF50SLN
M22520/2-01
16
D - subminiature connectors
8635 Series
Series 8635 - 44 P 012 L - - -
Options 1
Number of contacts
Contact type
Specification
Contacts
Rear type
Shell plating
Front type
15, 26, 44, 62, 78
P - Pin
S - Socket
None - Standard mounting holes (Ø=3.10)
F - Float mounting
L - Clinch nut M3
O - Clinch nut UMC 4.40
V - Female screw lock UNC 4.40
None - Standard
012 - Splash-proof (see page 17 for details)
015 - Dust-proof (see page 17 for details)
017 - Straight spills (see page 17 for details)
None - With standard 20/24 AWG contacts
L - Without contacts
None - Cadmium
T - Tin
Z - Zinc
None - Standard
X - With indents (only for front of male connector
None - Standard
H - Shielding termination fingers (only for T plating)
High density Connector
SOURIAU 8635 connectors for aeros-
pace and military applications offer high
density crimp and straight spill contacts
in standard E, A, B, C, D shells.
The 8635 connectors meet the require-
ments of MIL-C-24308 dust and splash
proof specifications.
Class -55°C to +155°C
Standard shell plating: Cadmium
Other platings available : Tin
Zinc
Contact #22D
Ordering information
Diameter of insulator cable max: 1.4 mm
17
D - subminiature connectors
8635 Series
Type Part number
Standard Pin 8635-4100
Socket 8635-9100
Compliant with
MIL-C-24308
Pin 8635-4110
Socket 8635-9110
Tooling part numbers
Contacts part numbers
M22520/2-01
Contact size Contact type Plier Locator
Souriau P/N Standard P/N Souriau P/N Standard P/N
#22D Pin 8476-01 M22520/2-01 8476-09 M22520/2-09
Socket 8476-07 M22520/2-07
Contact size Standard P/N
#22D M22520/14-01
Insertion and extraction tools
012: Splash proof version, grommet + interfacial seal + potting (conform to IP65)
015: Dust proof version, rear grommet only
Special proof versions
Dimensions
Ø 0.5
13.20 max.
10 max.
10 max.
Standard version (crimp contacts) Straight spill version (spec 017)
18
D - subminiature connectors
D-Sub hermetic connectors
A
B
D
E
10°10°
K
G
C
HLocking stud
4.40 UNC 2B
Tapped hole
J
Hole Ø3.20 0.10
0.05
for screw mounting
D-Sub hermetic connector
Hermetic rectangular connectors are
manufactured with glass bead insulator.
They are used in all applications requi-
ring perfect hermeticity.
Shell housing may be solder or screw
mounted.
3 types of contacts terminations are
available: Solder bucket,
Solder eyelet or Straight spill.
They are compliant to MIL-C-24308 C.
Dimensions (mm)
Shell size A0/+0.30 BC
Screw
mounting D E0/+0.30 G max H+/-0.20 J+/-0.20 K
E30.80 16.94 24.99
8.41 12.54 8.45
18.40
9.40 2.50
A39.14 25.27 33.32 23.70
B53.03 39.00 47.04 37.56
C69.29 55.45 63.50 8.75 53.97 2.70
D66.92 52.86 61.11 11.10 15.36 50.80 12.70
Solder bucket Straight spills
-0.20
+0.10
Ø1.12 min.
4.92 max.
ØD max.
0.96 max.
E min.
L max.
Solder eyelet
19
D - subminiature connectors
D-sub hermetic connectors
Part numbers & specifications
Shell
size
Plating Solder mounting Screw mounting
Shell Cts
With locking stub Without locking stub
Solder
bucket
Straight
spill
Solder
bucket
Straight
spill
Solder
bucket
Straight
spill Eyelet
E
9 Cts
Cadmium Gold DEH09P002 DEH09P004 DEH09P006 DEH09P008 DEH09P102 DEH09P104 -
Cadmium Gold - DEH09P014 - - - - -
Gold Gold - - - - DEH09P122 DEH09P124 -
Tin bright Gold DEH09P007 DEH09P012 DEH09P023 DEH09P010 DEH09P107 DEH09P113 -
Tin bright Gold - DEH09P015 DEH09P025 - - DEH09P116 -
Tin bright Gold - DEH09P016 DEH09P005 - - - -
Tin bright Gold - DEH09P017 - - - - -
Tin mat Tin mat - - - DEH09P009 - - -
Nickel Nickel - - - - - - DEH09P121
A
15 Cts
Cadmium Gold DAH15P002 DAH15P004 DAH15P006 DAH15P008 DAH15P102 DAH15P104 -
Cadmium Gold - DAH15P014 - - - - -
Gold Gold - - - - DAH15P122 DAH15P124 -
Tin bright Gold DAH15P007 DAH15P012 DAH15P023 DAH15P010 DAH15P107 DAH15P113 -
Tin bright Gold - DAH15P015 DAH15P005 - DAH15P119 DAH15P116 -
Tin bright Gold - DAH15P016 - - DAH15P120 - -
Tin mat Tin mat - - - DAH15P009 - -
B
25 Cts
Cadmium Gold DBH25P002 DBH25P004 DBH25P006 DBH25P008 DBH25P102 DBH25P104 -
Cadmium Gold - DBH25P014 DBH25P020 - - - -
Gold Gold - - - - DBH25P122 DBH25P124 -
Tin bright Gold DBH25P007 DBH25P011A DBH25P023 DBH25P010 DBH25P107 DBH25P113 -
Tin bright Gold - DBH25P012 DBH25P005 - - DBH25P115 -
Tin bright Gold - DBH25P015 - - - DBH25P116 -
Tin bright Gold - DBH25P016 - - - - -
Tin bright Gold/Tin - - - - - DBH25P125 -
Tin mat Tin mat - - - DBH25P009 - - -
C
37 Cts
Cadmium Gold DCH37P002 DCH37P004 DCH37P006 DCH37P008 DCH37P102 DCH37P104 -
Cadmium Gold - DCH37P014 - - - - -
Gold Gold - - - - DCH37P122 DCH37P124 -
Tin bright Gold DCH37P007 DCH37P012 DCH37P023 DCH37P010 DCH37P107 DCH37P113 -
Tin bright Gold - DCH37P015 DCH37P005 DCH37P021 - DCH37P114 -
Tin bright Gold - DCH37P016 - - - DCH37P116 -
Tin mat Tin mat - - - DCH37P009 - - -
D
50 Cts
Cadmium Gold DDH50P002 DDH50P004 DDH50P006 DDH50P008 DDH50P102 DDH50P104 -
Cadmium Gold - DDH50P014 - - - - -
Gold Gold - - - - DDH50P122 DDH50P124 -
Tin bright Gold DDH50P007 DDH50P012 DDH50P023 DDH50P010 DDH50P107 DDH50P113 -
Tin bright Gold - DDH50P015 DDH50P005 - - DDH50P114 -
Tin bright Gold - DDH50P016 DDH50P019 - - DDH50P116 -
Tin mat Tin mat - - - DDH50P009 - - -
20
D - subminiature connectors
D-sub hermetic connectors
Straight spill version dimensions
N°
specification 004 008 009 010 011A 012 014 015 016
L max 7.62 3.40 5.25 3.83 9.60 7.62
E min 6.40 2.00 4.02 2.13 8.43 6.40
ø D max 0.83 0.60 0.68 0.63 0.83 0.83
N°
specification 017 021 104 113 114 115 116 124 125
L max 3.83 7.62 6.82 16.35 7.62
E min 2.13 6.40 5.60 15.18 6.40
ø D max 0.60 0.83 0.65 0.85 0.83
FSOURIAU D SUB JANUARY 2007E © Copyright Souriau
