S 102 A054-130+ - FISCHER CONNECTORS

102 Series

Multipole Low Voltage

Fischer Connectors SA

Saint-Prex, Switzerland

Phone +41 21 800 95 95

Fax +41 21 800 39 24

www.fischerconnectors.com

mail@fischerconnectors.ch

Technical

Specifications

 Up to a maximum of 9 contacts

 Unsealed (IP50), waterproof (IP68) or hermetically

sealed

 3 keying-codes

 Reverse contact variants

 Standard matt silver chrome or non-reflective matt

black chrome finish

 Full range of accessories including bend reliefs and

sealing caps available

 Scoop-proof (IEC 60512-1-4)

Product Benefits

This document is the proprietary of Fischer Connectors SA.

All communications to third parties or the reproduction in any form, even partial, are prohibited without our written consent.

Information provided herein is believed to be accurate at time of

publishing. Fischer Connectors reserves the right to make modifica-

tions on products for continuous improvement without prior notice.

Pages

Environmental & Mechanical Data .......................... 2

Material & Surface Treatments ................................ 2

Electrical Data ......................................................... 2

Contact Configurations ............................................ 3

Tooling ..................................................................... 4

Document No. 600.00.454 Rev : 2.3 Date : 03 Oct. 12 Established by : SKE Approved by : SRH Page 1 of 4

Representative image of

standard S and D bodies

Product range covered:

S / SC / SA / SV / SOV / SS / SSC / WSO / SF / SFE / SFU / SFPE / SFPU / D / DB / DBP / DBPC / DG / DGP

DEE / DEU / DBEE / DBEU / DBPE / DBPU / DBPLE / DBPLU / K / KE / KS / KSE / DKBE / WDE

Document No. 600.00.454 Rev : 2.3 Page 2 of 4

Typical Values Standard

5 mΩ

4 mΩ

Contact Resistance

over 10’000 Mating Cycles

Shell Resistance 45 mΩ

IEC 60512-2-1-2a

IEC 60512-2-2-2b

IEC 60512-2-6-2f

Characteristic

> 1010 Ω

Insulation Resistance

Shielding Effectiveness > 60 dB up to 1GHz

IEC 60512-3-1-3a, Method C

IEC 60512-23-3

Contact Size

Ø0.5 mm

Ø0.7 mm

Ø0.9 mm

Electrical Data

Material & Surface Treatments

Metal Parts

Designation ISO

Brass CuZn39Pb3

Designation Standard

Body Shell Chrome

over Nickel

SAE-AMS 2460

Our products are RoHS compliant and conform with the EC Directive 2002/95/EC

Contacts

1 µm Gold

over Nickel MIL-DTL-45204D Type I

ASTM B488

- Male (solder) Brass CuZn39Pb3

Brass CuZn39Pb3 Nickel

Standard

CW614N

UNS C 38500

CW614N

UNS C 38500

Material

CW614N

UNS C 38500

Finish

SAE-AMS-QQ-N-290

SAE-AMS 2404

- Female, - Male (crimp) Bronze CuSn4Zn4Pb4 CW456K

ASTM B 139, UNS C 54400

International Symbol Flammability

PEEK

Insulator

Interface O-rings

(Receptacles)

MIL-P-46183

Viton®

EPDM

UL 94 V-0

UL 94 HB

Standard Insulator and Sealing

Silicon compound

Epoxy compound

Sealant Material

(Receptacles)

Cable Sealing

(Plugs) TPE-S

UL 94 V-0

UL 94 HB

- IP68

- Hermetic

~SAE-AMS 7276

Cable Clamps, Nuts

and other Inner Parts

Environmental & Mechanical Data

Characteristic Product Type

Unsealed Connectors

Value Standard

Sealing Performance

IP50

IEC 60529

Receptacles “U” Body Style

Receptacles “E” Body Style

Operating Temperature Range

IEC 60512-6-11 i+j

IEC 60068-2-14-Nb

Unsealed Connectors -65°C to +200°C

Plugs Using

General Purpose Sealed Clamps -65°C to +130°C

Receptacles “U” Body Style -50°C to +200°C

10’000 mating cycles Endurance IEC 60512-5-9a

EIA-364-09

Vibration MIL-STD-202 Method 204

Condition B

Radiation Resistance Unsealed Connectors

(4) PEEK: 107 Gy (=109 Rads)

10 to 2000 Hz, 1.5 mm or 15 g, 12 sweep cycles

per axis, 20 minutes per 10-2000-10 Hz sweep

cycle, no discontinuity > 1 us

Viton® O-rings: 105 Gy (=107 Rads) Sealed Receptacles

(mated)

Plugs with

General Purpose Sealed Clamps

(mated)

(1)

(4) For information only. Not tested by Fischer Connectors.

IP68: 2 m submersion for 24 hours

Hermetic: Tested: < 10-8 mbar l/sec.

IP69K

IP68: 2 m submersion for 24 hours

IP69K (2)

(2)

(2) Dust tight, protected against the effects of high-pressure liquids. The test requirements for IP69K exist only in DIN 40050-9, the German version of IEC 60529.

(1) The sealing performance can be affected by the long term quality of the cable.

Corrosion Resistance

IEC 60068-2-11 Test Ka

MIL-STD-202 Method 101

Condition A

Salt mist, 96 hours, 5% salt solution, 35°C

Receptacles “E” Body Style -50°C to +150°C

(3) With Viton® O-ring (standard) in receptacle interface:

With EPDM O-ring (Low temp) on request in receptacle interface:

(3)

Operating temperature of Viton® O-ring: -20°C to +200°C. Min mating temperature of 0°C.

Operating temperature of EPDM O-ring: -50°C to +160°C. Min mating temperature of -20°C.

IEC 60068-2-17 Test Qk,

Method 3

102 Series Multipole Low Voltage

Stranding values in brackets.

(2) Exceptionally for a given AWG, the diameter of some stranded conductor designs could be larger than the hole

diameter of the barrel. Trials may be required.

Recommended operating voltage at sea level.

This rated voltage is a general purpose guideline where no other electrical safety standard applies. In case other

standards rule a specific use of the connector, then the application specific safety criteria shall be considered first.

This must be evaluated in the frame of equipment engineering.

In case other calculation methods are preferred, please refer to general catalogue for test voltage data.

Recommended max. operating current per contact at 40°C temperature rise.

(1)

(4)

(3)

Document No. 600.00.454 Rev : 2.3 Page 3 of 4

Contact Configurations

Type

Number

Contacts

Wire Size Insertion/Extraction

Force (typ.) [N]

Layout

Contact

Diameter

[mm] Solder

Contacts

Crimp

Contacts

(2)

(1)

Unsealed Sealed

2 102

Max Ø0.79 mm

AWG21 [1]

AWG22 [7/30]

~15

Z 051 0.9

Max 0.83 mm

Min 0.48 mm

AWG22-26

~25

102 A

Z 052 3

Max Ø0.79 mm

AWG21 [1]

AWG22 [7/30]

~15

0.9 - ~25

102

Max Ø0.79 mm

AWG21 [1]

AWG22 [7/30]

~15

Z 053 0.7

Max 0.62 mm

Min 0.38 mm

AWG24-28

~25

102 A

Z 054 5

Max Ø0.79 mm

AWG21 [1]

AWG22 [7/30]

~20

0.7

Max 0.62 mm

Min 0.38 mm

AWG24-28

~25

7 102

Max Ø0.43 mm

AWG26 [1]

AWG28 [19/40]

~20

Z 056 0.5

Max 0.43 mm

Min 0.20 mm

AWG28-32

~25

102 A

Z 059 9

Max Ø0.43 mm

AWG26 [1]

AWG28 [19/40]

~20

0.5 - ~30

IEC 60512-7-13a, MIL-STD-1344

Rated

Voltage r.m.s.

[V]

≤ 250

≤ 200

≤ 160

IEC 60664-1

(4)

Current

Rating

[A]

9.2

8.2

5.5

5.2

2.0

1.7

IEC 60512-5-2-5b

(3)

(5)

Values may vary strongly depending on environmental conditions, ageing, finish or type of seal. (5)

102 Series Multipole Low Voltage

Document No. 600.00.454 Rev : 2.3 Page 4 of 4

Tooling

Designation

Crimp Tool

Crimp Positioner

Part Number

TX00.240

TX00.300

Contact

Gender

Male

TX00.302 Female

Size [mm]

Ø0.5

TX00.304

Male

TX00.305 Female

Ø0.7

TX00.307

Male

TX00.309 Female

Ø0.9

Contact Insertion Tool TX00.214

TX00.210

Ø0.5

Ø0.7

TX00.211

Ø0.9

Double-End Open Spanner

Extra Thin

TX00.007 7

TX00.008

TX00.011 11

TX00.013

Nut Driver with T-Handle and

Hex Drive for Decorative Slotted Nut

(1) For detailed crimping instructions, log on to our online technical library at www.fischerconnectors.com/technical

Contact Extraction Tool TX00.213

TX00.200

Ø0.5

Ø0.7

TX00.205

Ø0.9

(1)

TC00.007 M 10 x 0.5

TC00.000 M 9 x 0.5

102 Series Multipole Low Voltage