TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
9
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
HIGH-PERFORMANCE AEROSPACE CONNECTORS
FOR AIRCRAFT ENGINES & BOOSTERS
TE DEUTSCH 983 series / EN2997 series connectors are
enhanced over standard MIL-DTL-83723 mil spec connectors. TE
DEUTSCH 983 / EN2997 connectors have improvements such as
anti-rotation, reduced elastomer barriers for use with newer and
older generation wires and shell-to-shell metal bottoming. These
TE DEUTSCH aerospace connectors are designed for military and
commercial aircraft engines and boosters. For full product details
on TE DEUTSCH 983 series / EN2997 series connectors, please
see the specifications below.
• High-performance military aircraft
• Commercial aircraft
• Communications equipment
• Armored personnel carriers & tanks
• High temperature industrial equipment
• High-reliability
• EMI-shielding protection
• Operates at extreme temperatures
• High vibration applications
• Meets and exceeds MIL-DTL-83723 specification
• EN2997 qualified
TE Connectivity DEUTSCH
983 Series/EN2997 Series Connectors
APPLICATIONS
FEATURES
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
10 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
MATERIALS AND FINISHES
Shell Aluminium Alloy or Stainless Steel
Shell Plating Nickel, Olive Drab Cadmium, Black Anodized
Contacts Copper Alloy
Contact Platings Gold plating
Insulator Themo-setting, Hermetic - Sintered Glass
Seals Silicone
ELECTRICAL DATA
Wire Range Sizes 12-24AWG
Insulation Resistance 5000 Megaohms minimum at +260C (500F) and 65% Relative Humidity
Test Voltage
SEA LEVEL SEA LEVEL
VAC RMS
Sea Level 1500Vrms @ 50Hz mated connectors
15,000M (49,212 feet) 1000Vrms @ 50Hz mated connectors
30,000M (98,425 feet) 200Vrms @ 50Hz mated connectors
Current Rating
WIRE SIZE CONTACT SIZE MAX. CURRENT RATING
PER CONTACT AMPS HERMETIC
24 20 3 5
22 20 5 -
20 20 7.5 -
18 20 7.5 -
20 16 7.5 -
18 16 11 -
16 16 13 10
14 12 17 -
12 12 23 17
TECHNICAL
SPECIFICATIONS
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
11
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
MECHANICAL DATA
Operating
Temperature
W & WS - +175ºC (+347°F)
A, R, RS, K, S, Y - +200°C (+392°F)
KE, SE, YE - +260°C cyclic (+500°F)
Wire Sealing Range
CONTACT SIZE MINIMUM MAXIMUM
IN MM IN MM
20 0.033 0.85 0.083 2.10
16 0.047 1.20 0.106 2.70
12 0.075 1.90 0.157 4.00
8 (8 AWG) 0.161 4.10 0.173 4.40
Insulation Strip Length
CONTACT SIZE STRIP LENGTH
IN MM
20 0.188 4.77
16 0.283 7.18
12 0.283 7.18
8 0.354 8.99
Mating Life A, W, WS, R, RS - 250 cycles; K, S, Y, KE, SE, YE - 500 cycles
Salt Spray A, R, RS - 48 hours per EN 2591-307
W, WS, K, S, Y, KE, SE, YE - 500 hours per EN2591-307
Vibration 10 - 2000 Hz along 2 axis per EN2591 test 403, method B
Shock 300 g/ 3ms per EN2591-402
Shielding efficiency as per EN 2591-213
Fire resistance K, S, KE, SE per EN2591-318
Sealed 16.10^-6 m^3/h / 100 kPa
Contact Type Crimp, Power, Quadrax
Number of Circuits 3 to 61
Contact Insertion Rear Insertion/Rear Extraction with simple plastic tool
Polarization Five keyways with optional keyway orientation
Approvals EN2997
TECHNICAL
SPECIFICATIONS
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
12 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
HOW TO ORDER 983/EN2997 SERIES CONNECTORS - COMMERCIAL
983-0 A 22-55 P N L
SHELL STYLE FINISH LAYOUT CONTACT POLARIZATION MODIFIER
123456
(Commercial part number example)
983-0
Square Flange
Receptacle
983-1
Solder Receptacle -
Hermetic Only
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
983-6
Plug
A = Black anodized
W = Olive Drab
WS = Olive Drab RFI Shielding
R = Nickel
RS = Nickel RFI Shielding
K = Stainless Steel
S = Stainless Steel RFI Shielding
Y = Stainless Hermetic
KE = Stainless High Temp
SE = Stainless Shielded High Temp
YE = Stainless High Temp Hermetic
STEP 2: SELECT FINISH
STEP 3: SELECT LAYOUT
a See pages 18-19 for listing by # of contacts
INSERT TOTAL 20 16 12 QUADRAX
08-03 3 3
08-98 3 3
10-05 5 5
10-06 6 6
12-03 3 3
12-12 12 12
14-04 4 4
14-07 7 7
14-12 12 9 3
14-15 15
16-10 10 10
16-24 24 24
18-02 2 2
18-08 8 8
18-14 14 14
18-31 31 31
20-04 4 4
20-16 16 16
20-25 25 19 6
20-28 28 24 4
20-39 39 37 2
20-41 41 41
22-12 12 12
22-19 19 19
22-30 30 24 6
22-32 32 26 6
22-39 39 27 12
22-55 55 55
24-30 30 30
24-57 57 55 2
24-61 61 61
28-06 6 6
28-42 42 42
983-7
Jam Nut Receptacle
Mates with
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
13
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
HOW TO ORDER 983/EN2997 SERIES CONNECTORS - COMMERCIAL
STEP 4: SELECT CONTACT
STEP 5: SELECT POLARIZATION
N = Normal
6 = Next Most Popular
7 = Not Popular
8 = Check for Availability
9 = Check for Availability
Y = Check for Availability
(not available in size 8)
Blank = Supplied with contacts
L = Supplied without contacts
STEP 6: SELECT MODIFIER
Mating Face of Plug
P = Pin S = Socket
KEY
POSITION
SHELL SIZE 8 SHELL SIZE 10 SHELL SIZE 12 - 28
A B C D A B C D A B C D
N 105 140 215 265 105 140 215 265 105 140 215 265
6 102 132 248 320 102 132 248 320 18 148 192 259
7 80 118 230 312 80 118 230 312 92 152 222 342
8 35 140 205 275 35 140 205 275 84 152 204 334
9 64 155 234 304 64 155 234 304 24 135 199 240
Y - - - - 25 115 220 270 98 152 268 338
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
14 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
a See pages 18-19 for listing by # of contacts
INSERT TOTAL 20 16 12 QUADRAX
08-03 3 3
08-98 3 3
10-05 5 5
10-06 6 6
12-03 3 3
12-12 12 12
14-04 4 4
14-07 7 7
14-12 12 9 3
14-15 15
16-10 10 10
16-24 24 24
18-02 2 2
18-08 8 8
18-14 14 14
18-31 31 31
20-04 4 4
20-16 16 16
20-25 25 19 6
20-28 28 24 4
20-39 39 37 2
20-41 41 41
22-12 12 12
22-19 19 19
22-30 30 24 6
22-32 32 26 6
22-39 39 27 12
22-55 55 55
24-30 30 30
24-57 57 55 2
24-61 61 61
28-06 6 6
28-42 42 42
HOW TO ORDER 983/EN2997 SERIES CONNECTORS - ASD-STAN
EN2997A 0 22-55 M N
FINISH SHELL STYLE LAYOUT CONTACT POLARIZATION
1 2 3 4 5
(ASD-STAN part number example)
EN2997_0
Square Flange
Receptacle
EN2997_1
Solder Receptacle -
Hermetic Only
STEP 2: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
EN2997_6
Plug
EN2997A = Black anodized
EN2997W = Olive Drab
EN2997WS = Olive Drab RFI Shielding
EN2997R = Nickel
EN2997RS = Nickel RFI Shielding
EN2997K = Stainless Steel
EN2997S = Stainless Steel RFI Shielding
EN2997Y = Stainless Hermetic
EN2997KE = Stainless High Temp
EN2997SE = Stainless Shielded High Temp
EN2997YE = Stainless High Temp Hermetic
STEP 1: SELECT FINISH
STEP 3: SELECT LAYOUT
EN2997_7
Jam Nut Receptacle
Mates with
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
15
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
HOW TO ORDER 983/EN2997 SERIES CONNECTORS - ASD-STAN
STEP 5: SELECT POLARIZATION
N = Normal
6 = Next Most Popular
7 = Not Popular
8 = Check for Availability
9 = Check for Availability
Y = Check for Availability
(not available in size 8)
KEY
POSITION
SHELL SIZE 8 SHELL SIZE 10 SHELL SIZE 12 - 28
A B C D A B C D A B C D
N 105 140 215 265 105 140 215 265 105 140 215 265
6 102 132 248 320 102 132 248 320 18 148 192 259
7 80 118 230 312 80 118 230 312 92 152 222 342
8 35 140 205 275 35 140 205 275 84 152 204 334
9 64 155 234 304 64 155 234 304 24 135 199 240
Y - - - - 25 115 220 270 98 152 268 338
STEP 4: SELECT CONTACT
Mating Face of Plug
M = Pin
F = Socket
A = Less Pins
B = Less Sockets
C = Pin contact size 20, with crimp barrel for 18 AWG
D = Socket contact size 20, with crimp barrel for 18 AWG
NOTE: A, M, or C marked with M per EN2997
B, F, or D marked with F per EN2997
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
16 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
HOW TO ORDER BACC63CM/CN SERIES CONNECTORS
(BACC part number example)
CN
Square Flange
Receptacle
RECEPTACLES PLUGS
CM
Plug
Accessory teeth per MIL-DTL-83723
(Normal 3 teeth)
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
STEP 2: SELECT LAYOUT
a See pages 18-19 for listing by # of contacts
INSERT TOTAL 20 16 12 QUADRAX
0803 3 3
0898 3 3
1005 5 5
1006 6 6
1203 3 3
1212 12 12
1404 4 4
1407 7 7
1412 12 9 3
1415 15
1610 10 10
1624 24 24
1802 2 2
1808 8 8
1814 14 14
1831 31 31
2004 4 4
2016 16 16
2025 25 19 6
2028 28 24 4
2039 39 37 2
2041 41 41
2212 12 12
2219 19 19
2230 30 24 6
2232 32 26 6
2239 39 27 12
2255 55 55
2430 30 30
2457 57 55 2
2461 61 61
2806 6 6
2842 42 42
Mates with
12345
BACC63 CM 2255 P NA
PREFIX SHELL STYLE LAYOUT CONTACT POLARIZATION MODIFIER
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
17
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
HOW TO ORDER BACC63CM/CN SERIES CONNECTORS
STEP 4: SELECT POLARIZATION
N = Normal
6 = Next Most Popular
7 = Not Popular
8 = Check for Availability
9 = Check for Availability
Y = Check for Availability
(not available in size 8)
KEY
POSITION
SHELL SIZE 8 SHELL SIZE 10 SHELL SIZE 12 - 28
A B C D A B C D A B C D
N 105 140 215 265 105 140 215 265 105 140 215 265
6 102 132 248 320 102 132 248 320 18 148 192 259
7 80 118 230 312 80 118 230 312 92 152 222 342
8 35 140 205 275 35 140 205 275 84 152 204 334
9 64 155 234 304 64 155 234 304 24 135 199 240
Y - - - - 25 115 220 270 98 152 268 338
STEP 3: SELECT CONTACT
Mating Face of Plug
P = Pin S = Socket
A = Supplied with contacts
Blank = Supplied without contacts
STEP 5: SELECT MODIFIER
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
18 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
LAYOUTS BY NUMBER OF CONTACTS
=20 =16 =12 = 8 (Quadrax)
LAYOUT 18-02 8-03 8-98*12-03 14-04 20-04
# OF CONTACTS 2#8 QUADRAX 3#20 3#20 3#16 4#12 4#8 QUADRAX
2 3 4
1
3
13
1
3
4
1
BBAA
AA
BB
CC
DD
LAYOUT 10-05 10-06 28-06 14-07 18-08
# OF CONTACTS 5#20 6#20 6#8 QUADRAX 7#16 8#12
5 6 7 8
1
5
1
6
7
1
8
1
AA
FF
DD
CC
BB
LAYOUT 16-10 12-12 14-12 22-12 18-14
# OF CONTACTS 10#16 12#20 9#20 3#16 12#12 14#16
10 1412
12
1
12
1
10
1
14
1
1
12
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
19
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
LAYOUTS BY NUMBER OF CONTACTS
=20 =16 =12 = 8 (Quadrax)
LAYOUT 14-15 20-16 22-19 16-24 20-25
# OF CONTACTS 15#20 16#16 19#16 24#20 19#20 6#12
15 16 19 24 25
15
1
24
1
16 28
1
1
19
LAYOUT 20-28 22-30 24-30 18-31 22-32
# OF CONTACTS 24#20 4#12 24#20 6#12 30#16 31#20 26#20 6#12
28 31 3230
31
1
28
11
30
1
32
1
30
LAYOUT 20-39 20-41 28-42 22-55 24-57 24-61
# OF CONTACTS 37#20 2#16 41#20 42#16 55#20 55#20 2#12 61#20
39 41 42 55 57 61
1
39
1
41
1
55
1
57
1
61
1
42
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
20 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
CONTACTS
PINS
SOCKETS
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
TYPE PIN PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE
WIRE HOLE FILLER
1 2 IN. MM MIN MAX
IN MM IN MM
20 20,22,24 Standard 006-0937-20A Red Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0140-20
20 18,20,22,24 Standard 006-0044-20A Violet Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0140-20
20 26,28,30 Standard 006-0972-20 White Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0140-20
16 16,18,20 Standard 006-0937-16A Blue Blue 0.188 4.77 0.047 1.20 0.106 2.70 097-0139-16
16 14,16,18 Standard 006-1102-16 Orange Blue 0.283 7.18 0.047 1.20 0.106 2.70 097-0139-16
16 20,22,24 Standard 182-0451-16 Red Blue 0.188 4.77 0.047 1.20 0.106 2.70 097-0139-16
16 26,28,30 Standard 025-0870-16 Black Blue 0.188 4.77 0.047 1.20 0.106 2.70 097-0139-16
12 12,14 Standard 006-0937-12A Yellow Yellow 0.283 7.18 0.075 1.90 0.157 4.00 097-0138-12
20 20,22,24 High-Temperature 097-0015-20 Red Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 24 High-Temperature 097-0047-20 Blue Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
16 16,18,20 High-Temperature 097-0014-16 Blue Blue 0.283 7.18 0.047 1.20 0.106 2.70 097-0140-16
16 14 High-Temperature 097-0177-16 Blue Orange 0.283 7.18 0.047 1.20 0.106 2.70 097-0140-16
12 12,14 High-Temperature 097-0165-12 Yellow Yellow 0.283 7.18 0.075 1.90 0.157 4.00 097-0138-12
20 20,22,24 chromel 006-1186-20 Red Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 20,22,24 alumel 006-1188-20 Red Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 20,22,24 chromel 006-1131-20 Black 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 20,22,24 alumel 006-1132-20 Orange 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 20,22,24 alumel 025-0402-20 Violet Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 20,22,24 chromel 025-0404-20 Violet Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
16 20,22,24 chromel 006-0982-16 None 0.188 4.77 0.047 1.20 0.106 2.70 097-0140-16
16 20,22,24 alumel 006-0983-16 None 0.188 4.77 0.047 1.20 0.106 2.70 097-0140-16
8 6 Power K6*182-0672-06 Green Green
0.354 9.00
0.209 5.30 0.224 5.70 182-8004-08A
8 8 Power K6*182-0672-08 Green Red 0.161 4.10 0.173 4.40 182-8004-08A
8 10-12 Power K6*182-0672-10 Green Brown 0.098 3.50 0.131 3.33 182-8004-08A
*For 18-02, 20-04 & 28-06 inserts only
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
TYPE PIN PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE
WIRE HOLE FILLER
1 2 IN. MM MIN MAX
IN MM IN MM
20 20,22,24 Standard 006-0937-20A Red Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0140-20
20 18,20,22,24 Standard 006-0044-20A Violet Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0140-20
20 26,28,30 Standard 006-0972-20 White Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0140-20
16 16,18,20 Standard 006-0937-16A Blue Blue 0.188 4.77 0.047 1.20 0.106 2.70 097-0139-16
16 14,16,18 Standard 006-1102-16 Orange Blue 0.283 7.18 0.047 1.20 0.106 2.70 097-0139-16
16 20,22,24 Standard 182-0451-16 Red Blue 0.188 4.77 0.047 1.20 0.106 2.70 097-0139-16
16 26,28,30 Standard 025-0870-16 Black Blue 0.188 4.77 0.047 1.20 0.106 2.70 097-0139-16
12 12,14 Standard 006-0937-12A Yellow Yellow 0.283 7.18 0.075 1.90 0.157 4.00 097-0138-12
20 20,22,24 High-Temperature 097-0015-20 Red Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 24 High-Temperature 097-0047-20 Blue Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
16 16,18,20 High-Temperature 097-0014-16 Blue Blue 0.283 7.18 0.047 1.20 0.106 2.70 097-0140-16
16 14 High-Temperature 097-0177-16 Blue Orange 0.283 7.18 0.047 1.20 0.106 2.70 097-0140-16
12 12,14 High-Temperature 097-0165-12 Yellow Yellow 0.283 7.18 0.075 1.90 0.157 4.00 097-0138-12
20 20,22,24 chromel 006-1186-20 Red Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 20,22,24 alumel 006-1188-20 Red Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 20,22,24 chromel 006-1131-20 Black 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 20,22,24 alumel 006-1132-20 Orange 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 20,22,24 alumel 025-0402-20 Violet Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
20 20,22,24 chromel 025-0404-20 Violet Red 0.188 4.77 0.033 0.850 0.083 2.10 097-0139-20
16 20,22,24 chromel 006-0982-16 None 0.188 4.77 0.047 1.20 0.106 2.70 097-0140-16
16 20,22,24 alumel 006-0983-16 None 0.188 4.77 0.047 1.20 0.106 2.70 097-0140-16
8 6 Power K6*182-0672-06 Green Green
0.354 9.00
0.209 5.30 0.224 5.70 182-8004-08A
8 8 Power K6*182-0672-08 Green Red 0.161 4.10 0.173 4.40 182-8004-08A
8 10-12 Power K6*182-0672-10 Green Brown 0.098 3.50 0.131 3.33 182-8004-08A
*For 18-02, 20-04 & 28-06 inserts only
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
21
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
PINS
SOCKETS
CONTACT TOOLS
CONTACT SIZE HAND CRIMP TOOL TURRET HEAD
(LOCATOR) POWER CRIMP TOOL POWER TOOL LOCATOR
PLASTIC
INSERTION/
EXTRACTION TOOL
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570/16
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570/16
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570/16
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570/16
12 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-12
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-16
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-16
12 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-12
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-16
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-16
8 - - M22520/23-01 M22520/23-03 025-0711-06
8 - - M22520/23-01 M22520/23-03 025-0711-06
8 - - M22520/23-01 TP1498 025-0711-06
*For 18-02, 20-04 & 28-06 inserts only
CONTACT SIZE HAND CRIMP TOOL TURRET HEAD
(LOCATOR) POWER CRIMP TOOL POWER TOOL LOCATOR
PLASTIC
INSERTION/
EXTRACTION TOOL
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570/16
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570/16
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570/16
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570/16
12 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-12
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-16
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-16
12 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-12
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
20 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-20
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-16
16 M22520/1-01 M22520/1-02 WA27F M22520/1-02 M15570-16
8 - - M22520/23-01 M22520/23-03 025-0711-06
8 - - M22520/23-01 M22520/23-03 025-0711-06
8 - - M22520/23-01 TP1498 025-0711-06
*For 18-02, 20-04 & 28-06 inserts only
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
22 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
PLUG - CRIMP TYPE 6
SQUARE FLANGE - CRIMP STYLE TYPE 0
DIMENSIONS
SHELL SIZE A MAX. G MAX. WEIGHT GRAMS*
STEEL ALUMINIUM
08 .839 (21.30) .500 (12.70) 31 14
10 .980 (24.90) .624 (15.85) 44 21
12 1.165 (29.60) .750 (19.05) 57 26
14 1.230 (31.24) .874 (22.20) 72 38
16 1.276 (32.42) 1.000 (25.40) 82 39
18 1.470 (37.24) 1.061 (26.95) 95 43
20 1.965 (49.91) 1.187 (30.15) 108 48
22 1.735 (44.07) 1.311 (33.30) 121 65
24 1.860 (47.24) 1.437 (36.50) 134 67
28 2.175 (55.24) 1.750 (44.45) 160 103
*Without contacts
SHELL SIZE B MAX. C +/- .002
(+/-.05) F MAX. G MAX. H + 0 /- .001
(+0 /-.02) V MIN. WEIGHT GRAMS*
STEEL ALUMINIUM
08 .817 (20.75) .594 (15.09) .562 (14.27) .500 (12.70) .622 (15.80) 1.248 (31.70) 31 14
10 .942 (23.93) .719 (18.26) .688 (17.47) .625 (15.88) .736 (18.70) 1.374 (34.90) 44 21
12 1.036 (26.32) .812 (20.62) .875 (22.22) .750 (19.05) .921 (23.40) 1.559 (39.60) 57 26
14 1.130 (28.71) .906 (23.01) .938 (23.82) .875 (22.23) .980 (24.90) 1.624 (41.25) 72 38
16 1.255 (31.88) .969 (24.61) 1.062 (26.97) 1.000 (25.40) 1.114 (28.3) 1.750 (44.45) 82 39
18 1.348 (34.24) 1.050 (26.67) 1.188 (30.18) 1.062 (26.97) 1.224 (31.10) 1.864 (47.35) 95 43
20 1.442 (36.63) 1.156 (29.36) 1.312 (33.32) 1.188 (30.18) 1.358 (34.50) 2.043 (51.90) 108 48
22 1.567 (39.80) 1.250 (31.75) 1.438 (36.53) 1.312 (33.32) 1.476 (37.50) 2.130 (54.10) 121 65
24 1.708 (43.39) 1.375 (34.92) 1.562 (39.67) 1.438 (36.53) 1.598 (40.6) 2.254 (57.25) 134 67
28 2.005 (50.93) 1.562 (39.67) 1.812 (46.02) 1.750 (44.45) 1.890 (48.00) 2.569 (65.25) 160 103
*Without contacts
All dimensions in inches (millimeters in parenthesis)
34,05 max.
G
29,90 max.
A
18,24 ± 0,15
4 holes/trous Ø 3,05 ± 0,10
4 holes/trous Ø 3,80 ± 0,10
Sizes/Tailles 08 to/à 22
Size/Taille 24
4 holes/trous Ø 3,20 ± 0,10
4 holes/trous Ø 3,80 ± 0,10
Sizes/Tailles 08 to/à 22
Size/Taille 24
1,80 max.
C
CC
C
B
B
31,50 max.
35,65 max
H
V
G
F
19,58 ± 0,15 E
A
H
N
B
G
F
31,50 max.
35,65 max. V
G
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
23
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
JAM NUT MOUNTING - CRIMP STYLE TYPE 7
SQUARE FLANGE - HERMETIC TYPE 0
DIMENSIONS
SHELL
SIZE A MAX. B MAX. E MAX. F MAX. G MAX. H + 0 /- .001
(+0 /-.02) M MAX. N + 0 /- .001
(+0 /-.02) V MIN.
WEIGHT MAX GRAMS*TIGHTENING
TORQUE OF
PANEL NUT
STEEL ALUMINIUM
08 1.078
(27.38)
.980
(24.89)
.137
(3.48)
.562
(14.27)
.500
(12.70)
.640
(16.26)
.829
(21.06)
.610
(15.50)
1.248
(31.70) 32 15 7m.N max.
10 1.192
(30.28)
1.104
(28.04)
.137
(3.48)
.688
(17.47)
.625
(15.88)
.765
(19.43)
.954
(24.23)
.735
(18.67)
1.374
(34.90) 41 21 10m.N max.
12 1.380
(35.05)
1.291
(32.79)
.137
(3.48)
.875
(22.22)
.750
(19.05)
.952
(24.18)
1.142
(29.01)
.922
(23.42)
1.559
(39.60) 58 30 12m.N max.
14 1.516
(38.51)
1.391
(35.33)
.137
(3.48)
.938
(23.82)
.875
(22.23)
1.015
(25.78)
1.205
(30.61)
.985
(25.02)
1.624
(41.25) 68 35 15m.N max.
16 1.641
(41.68)
1.516
(38.51)
.137
(3.48)
1.062
(26.97)
1.000
(25.40)
1.140
(28.96)
1.329
(33.76)
1.110
(28.20)
1.750
(44.45) 82 46 18m.N max.
18 1.766
(44.86)
1.641
(41.68)
.137
(3.48)
1.188
(30.18)
1.062
(26.97)
1.265
(32.13)
1.455
(36.96)
1.230
(31.25)
1.864
(47.35) 88 51 22m.N max.
20 1.954
(49.63)
1.766
(44.86)
.137
(3.48)
1.312
(33.32)
1.188
(30.18)
1.390
(35.31)
1.579
(40.11)
1.355
(34.42)
2.043
(51.90) 100 56 25m.N max.
22 2.078
(52.78)
1.954
(49.63)
.148
(3.76)
1.438
(36.53)
1.312
(33.32)
1.515
(38.48)
1.705
(43.31)
1.480
(37.59)
2.130
(54.10) 123 69 27m.N max.
24 2.182
(55.42)
2.079
(52.81)
.148
(3.76)
1.562
(39.67)
1.438
(36.53)
1.640
(41.66)
1.829
(46.46)
1.605
(40.77)
2.254
(57.25) 137 82 29m.N max.
28 2.434
(61.82)
2.331
(59.21)
.148
(3.76)
1.812
(46.02)
1.750
(44.45)
1.890
(48.01)
2.142
(54.41)
1.856
(47.14)
2.569
(65.25) 191 120 30m.N max.
*Without contacts
SHELL SIZE B MAX. C +/- .002
(+/-.05) F MAX. G MAX. H + 0 /- .001
(+0 /-.02)
P MAX.
V MIN.
WEIGHT
MAX.
GRAMS*
SIZE SIZE
20 16-12
08 .817 (20.75) .594 (15.09) .562 (14.27) .500 (12.70) .622 (15.80) .194 (4.93) .224 (5.69) 1.248 (31.70) 18
10 .942 (23.93) .719 (18.26) .688 (17.47) .625 (15.88) .736 (18.70) .194 (4.93) .224 (5.69) 1.374 (34.90) 24
12 1.036 (26.32) .812 (20.62) .875 (22.22) .750 (19.05) .921 (23.40) .194 (4.93) .224 (5.69) 1.559 (39.60) 31
14 1.130 (28.71) .906 (23.01) .938 (23.82) .875 (22.23) .980 (24.90) .194 (4.93) .224 (5.69) 1.624 (41.25) 40
16 1.255 (31.88) .969 (24.61) 1.062 (26.97) 1.000 (25.40) 1.114 (28.3) .194 (4.93) .224 (5.69) 1.750 (44.45) 49
18 1.348 (34.24) 1.050 (26.67) 1.188 (30.18) 1.062 (26.97) 1.224 (31.10) .194 (4.93) .224 (5.69) 1.864 (47.35) 54
20 1.442 (36.63) 1.156 (29.36) 1.312 (33.32) 1.188 (30.18) 1.358 (34.50) .194 (4.93) .224 (5.69) 2.043 (51.90) 62
22 1.567 (39.80) 1.250 (31.75) 1.438 (36.53) 1.312 (33.32) 1.476 (37.50) .194 (4.93) .224 (5.69) 2.130 (54.10) 77
24 1.708 (43.39) 1.375 (34.92) 1.562 (39.67) 1.438 (36.53) 1.598 (40.60) .194 (4.93) .224 (5.69) 2.254 (57.25) 88
*Without contacts
All dimensions in inches (millimeters in parenthesis)
18,24 ± 0,15
4 holes/trous Ø 3,05 ± 0, 10
4 holes/trous Ø 3,80 ± 0, 10
Sizes/Tailles 08 to/à 22
Size/Taille 24
4 holes/trous Ø 3,20 ± 0, 10
4 holes/trous Ø 3,80 ± 0, 10
Sizes/Tailles 08 to/à 22
Size/Taille 24
1,80 max.
C
CC
C
B
B
31,50 max.
35,65 max
H
V
G
F
19,58 ± 0,15 E
A
H
N
B
G
F
31,50 max.
35,65 max.
V
G
19,94 ± 0,15
1,55 max.
2,40 max.
P
H
V
A
G
F
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
24 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
COMPRESSION NUT
STRAIGHT CABLE CLAMP
RIGHT ANGLE CABLE CLAMP
ACCESSORIES
All dimensions in inches (millimeters in parenthesis)
SHELL
SIZE
STAINLESS STEEL FOR
K-KE-S-SE CLASSES
ALUMINUM NICKEL PLATED
FOR R-RS CLASSES
ALUMINUM CADMIUM PLATED
FOR W-WS CLASSES
ALUMINUM BLACK ANODIZED
PLATED FOR A CLASS
8 66240-08 006-0909-08A499 006-0909-08A838 006-0909-08
10 66240-10 006-0909-10A499 006-0909-10A838 060-0909-10
12 66240-12 006-0909-12A499 006-0909-12A838 060-0909-12
14 66240-14 006-0909-14A499 006-0909-14A838 060-0909-14
16 66240-16 006-0909-16A499 006-0909-16A838 060-0909-16
18 66240-18 006-0909-18A499 006-0909-18A838 060-0909-18
20 66240-20 006-0909-20A499 006-0909-20A838 060-0909-20
22 66240-22 006-0909-22A499 006-0909-22A838 060-0909-22
24 66240-24 006-0909-24A499 006-0909-24A838 060-0909-24
28 66240-28 006-0909-28A499 006-0909-28A838 060-0909-28
SHELL
SIZE
STAINLESS STEEL FOR
K-KE-S-SE CLASSES
ALUMINUM NICKEL PLATED
FOR R-RS CLASSES
ALUMINUM CADMIUM PLATED
FOR W-WS CLASSES
ALUMINUM BLACK ANODIZED
PLATED FOR A CLASS
8 66241-08A 006-0910-08A499 006-0910-08A838 006-0910-08
10 66241-10A 006-0910-10A499 006-0910-10A838 006-0910-10
12 66241-12A 006-0910-12A499 006-0910-12A838 006-0910-12
14 66241-14A 006-0910-14A499 006-0910-14A838 006-0910-14
16 66241-16A 006-0910-16A499 006-0910-16A838 006-0910-16
18 66241-18A 006-0910-18A499 006-0910-18A838 006-0910-18
20 66241-20A 006-0910-20A499 006-0910-20A838 006-0910-20
22 66241-22A 006-0910-22A499 006-0910-22A838 006-0910-22
24 66241-24A 006-0910-24A499 006-0910-24A838 006-0910-24
28 66241-28A 006-0910-28A499 006-0910-28A838 006-0910-28
SHELL
SIZE
STAINLESS STEEL FOR
K-KE-S-SE CLASSES
ALUMINUM NICKEL PLATED
FOR R-RS CLASSES
ALUMINUM CADMIUM PLATED
FOR W-WS CLASSES
ALUMINUM BLACK ANODIZED
PLATED FOR A CLASS
8 66332-08A 006-0908-08A499 006-0908-08A838 006-0908-08
10 66332-10A 006-0908-10A499 006-0908-10A838 006-0908-10
12 66332-12A 006-0908-12A499 006-0908-12A838 006-0908-12
14 66332-14A 006-0908-14A499 006-0908-14A838 006-0908-14
16 66332-16A 006-0908-16A499 006-0908-16A838 006-0908-16
18 66332-18A 006-0908-18A499 006-0908-18A838 006-0908-18
20 66332-20A 006-0908-20A499 006-0908-20A838 006-0908-20
22 66332-22A 006-0908-22A499 006-0908-22A838 006-0908-22
24 66332-24A 006-0908-24A499 006-0908-24A838 006-0908-24
28 66332-28A 006-0908-28A499 006-0908-28A838 006-0908-28
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
25
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
KEYING STAINLESS STEEL FOR
K-KE-S-SE CLASSES
ALUMINUM NICKEL PLATED
FOR R-RS CLASSES
ALUMINUM CADMIUM PLATED
FOR W-WS CLASSES
N 983-3KE-*## 983-3R-*## 983-3W-*##
6 983-3KE-*## 983-3R-*## 983-3W-*##
7 983-3KE-*## 983-3R-*## 983-3W-*##
8 983-3KE-*## 983-3R-*## 983-3W-*##
9 983-3KE-*## 983-3R-*## 983-3W-*##
Y 983-3KE-*## 983-3R-*## 983-3W-*##
KEYING STAINLESS STEEL FOR
K-KE-S-SE CLASSES
ALUMINUM NICKEL PLATED
FOR R-RS CLASSES
ALUMINUM CADMIUM PLATED
FOR W-WS CLASSES
N 983-3KE-*## 983-3R-*## 983-3W-*##
6 983-3KE-*## 983-3R-*## 983-3W-*##
7 983-3KE-*## 983-3R-*## 983-3W-*##
8 983-3KE-*## 983-3R-*## 983-3W-*##
9 983-3KE-*## 983-3R-*## 983-3W-*##
Y 983-3KE-*## 983-3R-*## 983-3W-*##
*Choose lanyard type
C = chain and small eyelet
D = cord and small eyelet
N = no chain or cord, with holes for locking wire
## = choose shell size
SHELL
SIZE
A MAX. A1 MAX. L1 +/-6MM (+/- .236)
IN. MM. IN. MM. IN. MM.
08 0.776 19.70 0.766 19.45 5.00 127
10 0.906 23.00 0.906 23.00 5.00 127
12 1.077 27.35 1.077 27.35 5.00 127
14 1.140 28.95 1.140 28.95 5.00 127
16 1.266 32.15 1.266 32.15 5.00 127
18 1.374 34.90 1.374 34.90 5.00 127
20 1.510 38.35 1.510 38.35 5.00 127
22 1.624 41.25 1.624 41.25 5.00 127
24 1.760 44.70 1.760 44.70 5.00 127
28 2.000 50.80 2.020 51.30 5.00 127
ACCESSORIES
DUSTCAP FOR RECEPTACLES
DUSTCAP FOR PLUGS
23,50 max.
19,10
A 1
Ø 3,10 ± 0,10
L1
Ø 3,10 ± 0,10
20 max.
15,70 max.
A
L1
23,50 max.
19,10
A 1
Ø 3,10 ± 0,10
L1
Ø 3,10 ± 0,10
20 max.
15,70 max.
A
L1
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
26 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
ASSEMBLY INSTRUCTIONS
STEP 1: Insert wire into rear of contact.
Wire insulation must press against rear
of contact. Wire must be visible though
inspection hole
STEP 2: M22520 series crimp tool and
locator is recommended. a See Contact
and Tooling table on pages 20-21
CONTACT SIZE COLOR
20 Red
16 Blue
12 Yellow
STEP 3: Insert contact into tool jaws. To
crimp, squeeze handles together fully until
ratchet releases and allows handles to
expand; otherwise, contact may not be
extracted from tool jaws. Maintain slight
insertion pressure on wire while crimping
contact to wire.
WIRE STRIPPING AND CONTACT CRIMPING
correct crimp
incorrect crimp
WIRE STRIPPING
Strip insulation from end of wire to be crimped.
(See table for proper stripping dimensions.) Do
not cut or damage wire strands.
A
WIRE SIZE A
20 .157 (4.0) - .197 (5.0)
16 .252 (6.4) - .315 (8.0)
12 .252 (6.4) - .315 (8.0)
8.336 (8.5) - .372 (9.4)
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
27
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
ASSEMBLY INSTRUCTIONS
STEP 1: Remove backshell and put wired
contacts through cable opening.
STEP 2: : Use colored end of plastic
insertion / extraction tool for insertion. Place
wire and contact into tool so that the tool
rests on the rear of the contact shoulder.
STEP 3: Press tool against contact
shoulder and, with firm and even pres-
sure, insert wired contact into center
contact cavity.
STEP 4: : Remove tool and pull back lightly on wire to make sure
contact is properly seated. Repeat operation with remainder of
contacts to be inserted, beginning with center cavity and working
outward.
STEP 5: After all contacts are inserted, fill any empty cavities with
wire sealing plugs. Re-attach backshell and tighten cable clamps.
CONTACT INSERTION
TE CONNECTIVITY DEUTSCH 983 SERIES / EN2997 SERIES CONNECTORS
28 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
STEP 1: Remove backshell from connector and slide back along
wire bundle.
STEP 2: Use white end of plastic insertion / extraction tool for
extraction. Place tool around wire, and insert tool into contact
cavity until tool tip bottoms against the contact shoulder.
STEP 4: Hold firmly onto wire and tool and extract from connec-
tor. Repeat operation for all contacts to be extracted.
STEP 5: Fill any empty cavities with wire sealing plugs. Re-attach
backshell and tighten cable clamps.
CONTACT EXTRACTION
ASSEMBLY INSTRUCTIONS
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
29
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
INTERMATEABLE WITH SOURIAU CONNECTORS
AND ALL MIL-DTL-26482 SERIES II
TE DEUTSCH AFD series MIL-DTL-26482 series II connectors
have a quick-mating, three-point bayonet coupling system.
TE DEUTSCH AFD series connectors are designed for harsh
environments and are excellent aerospace connectors. These
TE DEUTSCH connectors are mil spec to MIL-26482 and have
a high-quality contact retention system. The AFD series is
intermateable with Souriau connectors and all MIL-DTL-26482
series II connectors. For full product details on the TE DEUTSCH
AFD Series MIL-DTL-26482 series II connectors, please see the
specifications below.
• High-performance military aircraft
• Commercial aircraft
• Communications equipment
• Armored personnel carriers & tanks
• High temperature industrial equipment
• High-reliability
• Outstanding EMI-shielding protection
• Operates at extreme temperatures
• High-density connectors
• Broad range of military and commercial accessories
• MIL-DTL-26482 qualified
TE Connectivity DEUTSCH AFD Series
MIL-DTL-26482 Series II Connectors
APPLICATIONS
FEATURES
30 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
MATERIALS AND FINISHES
Shell Aluminium alloy
Shell Plating Electroless nickel and olive drab chromate over nickel
Contacts Copper alloy
Contact Platings 50u" gold plated
Insulator Rigid plastic dielectric
Seals Silicone based elastomer
ELECTRICAL DATA
Operating Voltage/Test Voltage
SERVICE RATING
WORKING TEST
SEA LEVEL VAC RMS 70000 FEET ALTITUDE
VAC RMS SEA LEVEL VAC RMS
70000 FEET
ALTITUDE VAC
RMS
I 600 300 1500 375
II 1000 450 2300 500
Current Rating
WIRE SIZE CONTACT SIZE MAX. CURRENT FOR TEST
IN AMPS
POTENTIAL DROP
MILLIVOLT AT 77F (25C)
24 20 3 <45
20 20 7.5 <55
20 16 7.5 <45
16 16 13 <50
14 12 17 <45
12 12 23 <50
MECHANICAL DATA
Wire Range Sizes 12-24AWG
Insulation Resistance
5000 Megaohms minimum at 77ºF (25ºC)
500 Megaohm minimum at 392ºF (200ºC)
Class L and 347ºF (175ºC) Class W
Mating Life 500 cycle minimum, 250 cycle minimum for shielded plug
Salt Spray Class L & W 48 hours unmated; 452 hours mated per MIL-STD-1344 method,
1001 per MIL-DTL-26482
Heat Class L +392ºF (200ºC), Class W 347ºF (175ºC) for 1000 hours to
MIL-STD-1344 method 1005.1
Chemical Resistance Tested unmated according to MIL-DTL-26482 44.6.28 for hydraulic fluid,
lubricating oil, deicing fluids, jet fuels, solvents and coolants
Vibration 10 to 2000Hz (20g's) 10 microseconds maximum discontinuity.
To MIL-STD-1344 method 2005 per MIL-DTL-26482
Shock 150g's 6 microseconds duration, three major axes. 10 microsecond
maximum discontinuity
TECHNICAL
SPECIFICATIONS
31
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
MECHANICAL DATA (CONT.)
Contact Type Crimp, coax, shielded, printed circuit board, thermocouple, and fiber optic
Number of Circuits 3 to 61
Polarization Five keyway, three point bayonet with optional rotational polarization
Approvals/Agency
Listing MIL-DTL-26482
Wire Sealing Range
CONTACT SIZE WIRE SEALING RANGE MIN.
INCH (MM)
WIRE SEALING RANGE MAX.
INCH (MM)
20 .040 (1.02) .083 (2.11)
16 .053 (1.35) .103 (2.62)
12 .097 (2.46) .158 (4.01)
Contact Retention
CONTACT SIZE RETENTION AXIAL LOAD
LBS.
SEPARATION FORCE MINIMUM
(INITIAL) OUNCES
20 .040 (1.02) .083 (2.11)
16 .053 (1.35) .103 (2.62)
12 .097 (2.46) .158 (4.01)
All dimensions in inches (millimeters in parenthesis)
TECHNICAL
SPECIFICATIONS
32 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
MS3470 L 24-61 P W -LC
SHELL STYLE FINISH LAYOUT CONTACT POLARIZATION MODIFIER
1 2 3 4 5 6
(Military part number example)
HOW TO ORDER 26482 SERIES CONNECTORS - MILITARY
MS3476
Standard Plug
MS3470
Narrow Flange Receptacle MS3471
Cable Receptacle*
MS3474
Jam Nut Receptacle*
MS3472
Wide Flange Receptacle*
*Not available in Size 8
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
MS3475
Shielded Plug
L = Electroless Nickel W= Olive Drab Chromate over Cadmium
over Nickel 500 Hour Salt Spray
STEP 2: SELECT FINISH
Mates with
33
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
HOW TO ORDER 26482 SERIES CONNECTORS - MILITARY
STEP 3: SELECT LAYOUT
a See page 36 for listing by # of contacts
LAYOUT SERVICE
RATING TOTAL 20 16 12
ROTATIONS
W X Y Z
8-98 I 3 3 60 210
8-33 I 3 3 90
10-6 I 6 6 90
12-3 II 3 3 180
12-8 I 8 8 90 112 203 292
12-10 I 10 10 60 155 270 295
14-4 I 4 4
14-5 II 5 5 40 92 184 273
14-12 I 12 8 4 43 90
14-15 I 15 14 1 17 110 155 234
14-18 I 18 18 15 90 180 331
14-19 I 19 19 30 165 315
16-8 II 8 8 54 152 180 331
16-26 I 26 26 60 105 275 338
18-8 I 8 8
18-11 II 11 11 62 119 241 340
18-30 I 30 29 1 180 193 285 350
18-32 I 32 32 85 138 222 265
20-16 II 16 16 238 318 333 347
20-39 I 39 37 2 63 144 252 333
20-41 I 41 41 45 126 225
22-12 I 12 12
22-21 II 21 21 16 135 175 349
22-32 I 32 32 72 145 215 288
22-41 I 41 27 14 39 135 264
22-55 I 55 55 30 142 226 314
24-19 II 19 19 30 165 315
24-31 I 31 31 90 225
24-61 I 61 61 90 180 270 324
P = Pin
S = Socket
Note: See Step 6 if you are not ordering contacts with part.
A = Less Pin Contacts
B = Less Socket Contact
Note: The “A” and “B” designators may be used when other than
power contacts (PCB, Coax, Thermocouple, or Fiber Optic contacts)
STEP 4: SELECT CONTACT
(omit for normal)
W
X
Y
Z
STEP 5: SELECT POLARIZATION
Receptacle Plug
Omit for standard contacts
-LC = for use with standard contacts, but supplied without contacts, seal plugs or tools (PO must state Less Contacts)
Note: -LC is not marked on part
STEP 6: SELECT MODIFIER
34 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
HOW TO ORDER 26482 SERIES CONNECTORS - COMMERCIAL
AFD56
Standard Plug
AFD50
Narrow Flange Receptacle AFD51
Cable Receptacle*
AFD54
Jam Nut Receptacle*
AFD58
Wide Flange Receptacle*
AFD50- 24-61 P W -6117 -LC
SHELL STYLE LAYOUT CONTACT POLARIZATION FINISH MODIFIER
1 2 3 4 5 6
(Commercial part number example)
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
AFD57
Shielded Plug
STEP 2: SELECT LAYOUT
a See page 36 for listing by # of contacts
LAYOUT SERVICE
RATING TOTAL 20 16 12 8 OR COAX ROTATIONS
W X Y Z
8-98 I 3 3 60 210
8-33 I 3 3 90
8-3A I 3 3 60
10-6 I 6 6 90
12-3 II 3 3 180
12-8 I 8 8 90 112 203 292
12-10 I 10 10 60 155 270 295
14-4 I 4 4
14-5 II 5 5 40 92 184 273
14-12 I 12 8 4 43 90
14-15 I 15 14 1 17 110 155 234
14-18 I 18 18 15 90 180 331
14-19 I 19 19 30 165 315
16-8 II 8 8 54 152 180 331
16-26 I 26 26 60 105 275 338
18-8 I 8 8
18-11 II 11 11 62 119 241 340
18-30 I 30 29 1 180 193 285 350
18-32 I 32 32 85 138 222 265
18-918 18 16 2
20-16 II 16 16 238 318 333 347
20-39 I 39 37 2 63 144 252 333
20-41 I 41 41 45 126 225
22-12 I 12 12
22-21 II 21 21 16 135 175 349
22-32 I 32 32 72 145 215 288
22-41 I 41 27 14 39 135 264
22-55 I 55 55 30 142 226 314
24-19 II 19 19 30 165 315
24-31 I 31 31 90 225
24-37 I 37 37 25 50 75
24-53 I 53 51 2
24-61 I 61 61 90 180 270 324
24-100 10 10 45 90 135
Mates with
*Not available in Size 8
35
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
HOW TO ORDER 26482 SERIES CONNECTORS - COMMERCIAL
For other commercial modification, i.e., less tools, with pc contact or with endbell, call.
Omit for standard contacts
-LC = for use with standard contacts, but supplied without
contacts, seal plugs or tools (PO must state Less Contacts)
Note: -LC is not marked on part
P = Pin
S = Socket
Note: See Step 6 if you are not ordering contacts with part.
A = Less Pin Contacts
B = Less Socket Contact
Note: The “A” and “B” designators may be used when other than power contacts (PCB, Coax, Thermocouple, or Fiber Optic contacts)
STEP 3: SELECT CONTACT
(omit for normal)
W
X
Y
Z
STEP 4: SELECT POLARIZATION
STEP 6: SELECT MODIFIER
-1A = Aluminium Shell, nickel, no endbell
-6117 = Aluminium Shell, olive drab cadmium plated, no endbell
-6116 = Aluminium Shell, black anodized, no endbell
-059 = Aluminum Shell, nickel-plated with typical straight cable clamp
-Blank = Aluminum Shell, nickel-plated with grommet nut
STEP 5: SELECT FINISH
36 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
LAYOUT 8-33 8-98 10-6 12-3 12-8 12-10 14-4 14-5
# OF CONTACTS 3-#20 3-#20 6-#20 3-#16 8-#20 10-#20 4-#12 4-#16
SERVICE RATING I I I II I I I II
LAYOUT 14-12 14-15 14-18 14-19 16-8 16-26 18-8 18-11
# OF CONTACTS 8-#20, 4-#16 14-#20, 1-#16 18-#20 19-#20 8-#16 26-#20 8-#12 11-#16
SERVICE RATING I I I I II I I II
LAYOUT 18-30 18-32 20-16 20-39 20-41 22-12
# OF CONTACTS 29-#20, 1-#16 32-#20 16-#16 37-#20, 2-#16 41-#20 12-#12
SERVICE RATING I I II I I I
LAYOUT 22-21 22-41 22-55 24-19 24-31 24-61
# OF CONTACTS 21-#16 27-#20, 14-#16 55-#20 19-#12 31-#16 61-#20
SERVICE RATING II I I II I I
A
CB
A
C
B
A
B
C
D
E
F
CA
B
H
G
F
E
D
A
B
C
JK
H
G
F E D
C
B
AD
C
B
A
E
DC
B
A
M
L
K
J
H
G
F
ED
C
B
A
P
RN
M
L
K
J
H
G
F
E
D
C
B
A
R
ST
VU
M
NL
K
J
H GF
E
D
C
B
A
P
X
c
b
a
Z
YW
V
U
T
S
R
P
N
M
L
K
JH
G
F
E
D
C
B
A
H
G
F
ED
C
B
A
L
K
J
H
G
F
E
D
C
B
A
g
f
h
i
e
d
c
b
aZ
Y
X
W
V
U
R
P
N
M
L
KJH
G
F
E
D
C
B
A
S
T
S
RP
N
M
L
K
J
H
G
F
D
E
D
C
B
A
r
p
qn
m
k
j
i
h
g
f
ed
c
b
a
Z
A
Y
X
W
V
U
T
S
R
P
N
MLKJ
H
G
F
E
D
C
B
s
t
r
p
q
n
m
k
j
i
h
g
f
ed
c
b
a
Z
Y
X
V
U
T
S
R
P
N
M
A
LK
J
H
G
F
E
D
C
B
W
L
M
A
K
J
H
G
F
E
D
C
B
t
s
r
q
p
n
g
f
h
m
k
j
i
e
d
c
b
a
Z
Y
X
W
V
U
R
P
N
ML
K
J
H
G
F
E
D
C
B
A
S
TP
R
N
M
KJH
G
F
E
D
C
B
A
S
T
U
V
W
X
Y
Z
L
a
b
c
d
e
f
g
h
i
j
k
m
n
p
q
r
s
t
u
v
w
x
y
z
AA
BB
CC
DD
EE
FF
GG
HH
VU R
PN
M
L
K
J
HG F
E
D
C
B
A
ST
PP
NN
MM
LL
KK
JJ
HH
GG
FF
EE
DD
CC BB AA
z
y
x
w
uv
t
s
r
q
p
n
g
f
h
mkj
i
e
d
c
b
a
Z
Y
X
W
V
U
R
P
NML
K
J
H
G
F
E
D
C
B
A
S
T
LAYOUTS BY SHELL SIZE
37
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
CONTACTS
PINS
SOCKETS
Insert head first, trim excess
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
PIN PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE WIRE HOLE
FILLER
WIRE HOLE
FILLER COLOR
1 2 3 IN. MM MIN.
IN.
MIN.
MM
MAX.
IN.
MAX.
MM
20 20,22,24 M39029/4-110 Brown Brown Black Brown Brown 0.04 1.02 0.083 2.11 MS27488-20-2 Red
16 16,18,20 M39029/4-111 Brown Brown Brown Brown Brown 0.053 1.35 0.103 2.62 MS27488-16-2 Blue
12 12 & 14 M39029/4-113 Brown Brown Orange Brown Brown 0.097 2.46 0.158 4.01 MS27488-12-2 Yellow
8Contact us for details.
Insert head first, trim excess
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
SOCKET
PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE WIRE HOLE
FILLER
WIRE HOLE
FILLER COLOR
1 2 3 IN. MM MIN.
IN.
MIN.
MM
MAX.
IN.
MAX.
MM
20 20,22,24 M39029/5-115 Brown Brown Green 0.1875 4.77 0.04 1.02 0.083 2.11 MS27488-20-2 Red
16 16,18,20 M39029/5-116 Brown Brown Blue 0.2812 7.14 0.053 1.35 0.103 2.62 MS27488-16-2 Blue
12 12 & 14 M39029/5-118 Brown Brown Grey 0.2812 7.14 0.097 2.46 0.158 4.01 MS27488-12-2 Yellow
8Contact us for details.
LAYOUT 14-12 14-15 14-18 14-19 16-8 16-26 18-8 18-11
# OF CONTACTS 8-#20, 4-#16 14-#20, 1-#16 18-#20 19-#20 8-#16 26-#20 8-#12 11-#16
SERVICE RATING I I I I II I I II
LAYOUT 22-21 22-41 22-55 24-19 24-31 24-61
# OF CONTACTS 21-#16 27-#20, 14-#16 55-#20 19-#12 31-#16 61-#20
SERVICE RATING II I I II I I
38 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
CONTACT TOOLS
PINS
SOCKETS
CONTACT
SIZE
HAND CRIMP
TOOL
TURRET
HEAD
(LOCATOR)
TURRET
HEAD
(LOCATOR)
COLOR
POWER
CRIMP
TOOL
POWER
TOOL
LOCATOR
METAL PLASTIC
INSERTION
TOW
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
20 M22520/1-01 M22520/1-02 Red WA27F M22520/1-02 DAK83-20B DRK83-20B M81969/14-11 Red White
16 M22520/1-01 M22520/1-02 Blue WA27F M22520/1-02 DAK83-16B DRK83-16B M81969/14-03 Blue White
12 M22520/1-01 M22520/1-02 Yellow WA27F M22520/1-02 DAK83-12B DRK83-12B M81969/14-04 Yellow White
8Contact us for details.
CONTACT
SIZE
HAND CRIMP
TOOL
TURRET
HEAD
(LOCATOR)
TURRET
HEAD
(LOCATOR)
COLOR
POWER
CRIMP
TOOL
POWER
TOOL
LOCATOR
METAL PLASTIC
INSERTION
TOW
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
20 M22520/1-01 M22520/1-02 Red WA27F M22520/1-02 DAK83-20B DRK83-20B M81969/14-11 Red White
16 M22520/1-01 M22520/1-02 Blue WA27F M22520/1-02 DAK83-16B DRK83-16B M81969/14-03 Blue White
12 M22520/1-01 M22520/1-02 Yellow WA27F M22520/1-02 DAK83-12B DRK83-12B M81969/14-04 Yellow White
8Contact us for details.
All dimensions in inches (millimeters in parenthesis)
39
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
SHELL SIZE V DIA. MAX. W THREAD CLASS 2A
80.782 (19.86) .5000-20 UNF
10 0.926 (23.52) .6250-24 UNEF
12 1.043 (26.49) .7500-20 UNEF
14 1.183 (30.04) .8750-20 UNEF
16 1.305 (33.14) 1.000-20 UNEF
18 1.391 (35.33) 1.0625-18 UNEF
20 1.531 (38.88) 1.1875-18 UNEF
22 1.656 (42.06) 1.3125-18 UNEF
24 1.777 (45.13) 1.4375-18 UNEF
SHELL
SIZE
AA MAX. PANEL
THICKNESS A MAX. B +/-.005
(+/- 1.27) C MAX.
DE +/-.016
(+/- .406) W THREAD CLASS 2A
MS3470/
AFD50
MS3474/
AFD58
MS3470/
AFD50
MS3470/
AFD50
MS3470/
AFD50
MS3474/
AFD58
MS3470/
AFD50
MS3474/
AFD58
8.087
(2.21)
.118
(3.00)
.828
(21.0)
1.065
(27.1)
.594
(15.1)
.734
(18.6)
1.215
(30.86)
.462/.431
(11.74/10.95)
.493/.462
(12.52/11.73) .062 (1.6) .5000-20 UNF
10 .087
(2.21)
.118
(3.00)
.954
(24.2)
1.141
(29.0)
.719
(18.3)
.812
(20.6)
1.215
(30.86)
.462/.431
(11.74/10.95)
.493/.462
(12.52/11.73) .062 (1.6) .6250-24 UNEF
12 .087
(2.21)
.118
(3.00)
1.047
(26.6)
1.266
(32.2)
.812
(20.6)
.938
(23.8)
1.215
(30.86)
.462/.431
(11.74/10.95)
.493/.462
(12.52/11.73) .062 (1.6) .7500-20 UNEF
14 .087
(2.21)
.118
(3.00)
1.141
(29.0)
1.360
(34.5)
.906
(23.0)
1.031
(26.2)
1.215
(30.86)
.462/.431
(11.74/10.95)
.493/.462
(12.52/11.73) .062 (1.6) .8750-20 UNEF
16 .087
(2.21)
.118
(3.00)
1.234
(31.3)
1.453
(36.9)
.969
(24.6)
1.125
(28.6)
1.215
(30.86)
.462/.431
(11.74/10.95)
.493/.462
(12.52/11.73) .062 (1.6) 1.000-20 UNEF
18 .087
(2.21)
.118
(3.00)
1.328
(33.7)
1.532
(38.9)
1.062
(27.0)
1.203
(30.6)
1.215
(30.86)
.462/.431
(11.74/10.95)
.493/.462
(12.52/11.73) .062 (1.6) 1.0625-18 UNEF
20 .212
(5.38)
.212
(5.38)
1.453
(36.9)
1.688
(42.9)
1.156
(29.4)
1.297
(32.9)
1.275
(32.39)
.587/.556
(14.91/14.12)
.587/.556
(14.91/14.12) .094 (2.4) 1.1875-18 UNEF
22 .212
(5.38)
.212
(5.38)
1.578
(40.1)
1.766
(44.9)
1.250
(31.8)
1.375
(34.9)
1.275
(32.39)
.587/.556
(14.91/14.12)
.587/.556
(14.91/14.12) .094 (2.4) 1.3125-18 UNEF
24 .212
(5.38)
.212
(5.38)
1.703
(43.3)
1.891
(48.0)
1.375
(34.9)
1.500
(38.1)
1.275
(32.39)
.587/.556
(14.91/14.12)
.587/.556
(14.91/14.12) .094 (2.4) 1.4375-18 UNEF
All dimensions in inches (millimeters in parenthesis)
DIMENSIONS
PLUGS
FLANGE MOUNT
MS3476/ AFD56 & MS3475/ AFD57
MS3470/ AFD50 & MS3472/ AFD58
1.230 MAX
V
DIA MAX
W THD
130
190
A (TYP) (2)
B (TYP) (2)
C MAX
D(2) E
.130
.190
AA PANEL
.125
MAX W THD
A (TYP) (2)
B (TYP) (2)
C MAX
D(2) E
.130
.190
AA PANEL
.125
MAX W THD
F
MAX
AA PANEL
.125
MAX
Y
E
D(2)
G DIA
H DIA
B(2)
(TYP)
40 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
DIMENSIONS
JAM NUT RECEPTACLE
IN-LINE CABLE RECEPTACLE
MS3474/ AFD74
MS3471/ AFD51
SHELL SIZE BB MAX. PANEL K +/-.016
(+/-.394)
L +/-.016
(+/-.394)
M +/-.008
(+/-.203) C MAX. W THREAD CLASS 2A
8.187 (4.75) .939 (23.84) 1.063 (26.99) .699 (17.75) 1.215 (30.86) .5000-20 UNF
10 .187 (4.75) 1.0625 (26.99) 1.188 (30.16) .699 (17.75) 1.215 (30.86) .6250-24 UNEF
12 .187 (4.75) 1.251 (31.76) 1.378 (34.94) .699 (17.75) 1.215 (30.86) .7500-20 UNEF
14 .187 (4.75) 1.378 (34.94) 1.501 (38.11) .699 (17.75) 1.215 (30.86) .8750-20 UNEF
16 .187 (4.75) 1.501 (38.11) 1.626 (41.29) .699 (17.75) 1.215 (30.86) 1.000-20 UNEF
18 .187 (4.75) 1.626 (41.29) 1.751 (44.46) .699 (17.75) 1.215 (30.86) 1.0625-18 UNEF
20 .250 (6.35) 1.813 (46.04) 1.939 (49.24) .763 (19.38) 1.275 (32.39) 1.1875-18 UNEF
22 .250 (6.35) 1.939 (49.24) 2.063 (52.39) .763 (19.38) 1.275 (32.39) 1.3125-18 UNEF
24 .219 (5.56) 2.063 (52.39) 2.188 (55.56) .763 (19.38) 1.275 (32.39) 1.4375-18 UNEF
SHELL SIZE S MAX. T +/-.040
(+/- .508) C MAX. DE +/-.016
(+/- .406) W THREAD CLASS 2A
MS3471/AFD51
8.828 (21.03) .938 (23.83) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) .5000-20 UNF
10 .954 (24.23) 1.062 (26.97) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) .6250-24 UNEF
12 1.047 (26.59) 1.156 (29.36) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) .7500-20 UNEF
14 1.141 (28.98) 1.250 (31.75) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) .8750-20 UNEF
16 1.234 (31.34) 1.344 (34.14) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) 1.000-20 UNEF
18 1.328 (33.73) 1.438 (36.53) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) 1.0625-18 UNEF
20 1.453 (36.91) 1.562 (39.67) 1.275 (32.39) .587/.556 (14.91/14.12) .094 (2.4) 1.1875-18 UNEF
22 1.578 (40.08) 1.688 (42.88) 1.275 (32.39) .587/.556 (14.91/14.12) .094 (2.4) 1.3125-18 UNEF
24 1.703 (43.26) 1.812 (46.02) 1.275 (32.39) .587/.556 (14.91/14.12) .094 (2.4) 1.4375-18 UNEF
K (TYP)
L DIA
C MAX
M
.130
.190
BB W THD
N MAX Z
M
R DIA
P
K (TYP)
L DIA
C MAX
M
.130
.190
BB W THD
N MAX Z
M
R DIA
P
S MAX
(TYP)
T DIA
C MAX
D E
.130
.190
W THD
All dimensions in inches (millimeters in parenthesis)
41
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS
STANDARD CABLE CLAMPS
SHELL
SIZE
DUMMY RECEPTACLES
OLIVE DRAB OVER
CADMIUM PLATED
METAL DUSTCAP
FOR PLUGS
FOR RECEPTACLE
FLANGED WITH SASH CHAIN JAM NUT WITH SASH CHAIN
AND RING
8 MS3115-8 MS3180-8C*MS3181-8C*MS3181-8N*
10 MS3115-10 MS3180-10C*MS3181-10C*MS3181-10N*
12 MS3115-12 MS3180-12C*MS3181-12C*MS3181-12N*
14 MS3115-14 MS3180-14C*MS3181-14C*MS3181-14N*
16 MS3115-16 MS3180-16C*MS3181-16C*MS3181-16N*
18 MS3115-18 MS3180-18C*MS3181-18C*MS3181-18N*
20 MS3115-20 MS3180-20C*MS3181-20C*MS3181-20N*
22 MS3115-22 MS3180-22C*MS3181-22C*MS3181-22N*
24 MS3115-24 MS3180-24C*MS3181-24C*MS3181-24N*
*Default Plating = Olive Drab over Cadmium
A = Anodized
SHELL
SIZE
STRAIGHT CLAMP 90° CABLE ENTRY
LOW COST SELF-LOCKING LOW COST SELF-LOCKING MAX MIN
8 M85049/52-1-8*M85049/52S8*M85049/51-1-8*M85049/51S8*.204 (5.18) .125 (3.18)
10 M85049/52-1-10*M85049/52S10*M85049/51-1-10*M85049/51S10*.286 (7.26) .187 (4.75)
12 M85049/52-1-12*M85049/52S12*M85049/51-1-12*M85049/51S12*.416 (10.57) .291 (7.39)
14 M85049/52-1-14*M85049/52S14*M85049/51-1-14*M85049/51S14*.476 (12.09) .351 (8.92)
16 M85049/52-1-16*M85049/52S16*M85049/51-1-16*M85049/51S16*.625 (15.88) .501 (12.72)
18 M85049/52-1-18*M85049/52S18*M85049/51-1-18*M85049/51S18*.706 (17.93) .518 (13.16)
20 M85049/52-1-20*M85049/52S20*M85049/51-1-20*M85049/51S20*.831 (21.11) .581 (14.76)
22 M85049/52-1-22*M85049/52S22*M85049/51-1-22*M85049/51S22*.956 (24.28) .644 (16.36)
24 M85049/52-1-24*M85049/52S24*M85049/51-1-24*M85049/51S24*1.081 (27.46) .706 (17.93)
*Select plating code to match connector plating
N = Electroless nickel
W = Olive drab chromate over cadmium over electroless nickel (500-hour salt spray)
ACCESSORIES
All dimensions in inches (millimeters in parenthesis)
42 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
ACCESSORIES
STANDARD CABLE CLAMPS
DESCRIPTION PART NUMBER PREFIX STRAIGHT 90° 45°
Heat Shrink Boot Adapter M85049/60 X
Environmental
M85049/7 X
M85049/9 X
M85049/11 X
EMI/RFI
Non- Environmental
M85049/23 X
M85049/24 X
M85049/25 X
EMI/RFI Environmental
M85049/6 X
M85049/8 X
M85049/10 X
EMI/RFI Crimp Ring M85049/26 X
EMI/RFI Banding
M85049/82 X
M85049/83 X
M85049/84 X
Cable Tie
M85049/55 X
M85049/53 X
M85049/54 X
Wire Seal Compression
Nuts “E” M85049/31 X
NOTE: If military-standard versions won’t work for your applications, please contact us with your requirements.
43
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
ASSEMBLY INSTRUCTIONS
STEP 1: Strip wires. See above for correct strip
length for contact. Insert wire into rear of contact.
Wire insulation must push against rear of contact.
Wire must be visible through inspection hole.
STEP 2: Use M22520/1-01 crimp tool with proper
crimp locator M22520/1-02.
CONTACT SIZE COLOR
20 Red
16 Blue
12 Yellow
STEP 3: Insert contact and wire into tool jaws.
To crimp, squeeze handles together fully until
ratchet releases and allows handles to expand;
otherwise, contact cannot be extracted from tool
jaws. Maintain slight insertion pressure on wire
while crimping contact to wire.*
*IMPORTANT NOTE: Microsection the contact to verify crimp quality.
STEP 1: Remove backshell and put wired contacts
through cable clamp opening.
STEP 2: Use colored end of CIET tool for insertion.
Place wire into tool at large opening. To facilitate
contact insertion, a minimum six inches of free wire
is recommended.
STEP 3: Slide tool on wire while holding thumb
against wire at opening. Wire will slip into tool.
STEP 4: With tool pressed against shoulder of
contact, starting at the center cavity, insert wired
contact and tool into properly-identified cavity at
rear of plug with firm, even pressure. Do not use
excessive pressure.
STEP 5: When contact bottoms, a slight click can
be heard as tines of metal retaining clip snap into
place behind contact shoulder.
STEP 6: Check face of plug or receptacle for
proper contact installation. In socket inserts with
a large number of contacts, cavities are identified
in a spiral pattern. A projecting line from the spiral
indicates omission of a letter; a broken circle around
a cavity indicates transition between capitals, lower
case and double letters.
STEP 7: Withdraw tool from rear of plug. To be
sure that contact is locked, pull back lightly on
wire. Then remove tool from wire and proceed
with other contacts.
STEP 8: After all contacts are inserted, fill
unwired cavities with sealing plugs (insert head
first and leave end protruding for ease of removal),
assemble backshell on rear of connector.
WIRE STRIPPING AND CONTACT CRIMPING
CONTACT INSERTION
correct crimp
incorrect crimp
44 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS
ASSEMBLY INSTRUCTIONS
STEP 1: Remove backshell and slide along wires to
allow access. To extract a contact, use white end of
CIET tool. Place wire into tool at large opening. Slide
back tool on wire while holding thumb against wire
at opening. Wire will slip into tool.
STEP 2: Push tool into rear of plug until it bottoms.
At this point, tool releases tines on retaining clip so
that contact can be extracted.
STEP 3: While maintaining slight insertion force
on tool, firmly hold wire against serrated shoulder
at center of tool and extract both wired contact
and tool from plug.
*IMPORTANT NOTE: Microsection the contact to verify crimp quality.
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
45
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
INTERMATEABLE WITH SOURIAU CONNECTORS
AND ALL MIL-DTL-38999 SERIES I
TE DEUTSCH DJT series MIL-DTL-38999 series I connectors
offer high density contact arrangements in a miniature metal
circular connector. DJT connectors meet MIL-38999 and were
originally designed as military and aerospace components. The
TE DEUTSCH DJT series is now being used in many applications
requiring extremely reliable interconnections. These TE DEUTSCH
connectors are quick-mating, environmentally-sealed, triple-lead
threaded, have a self-locking coupling, and are EMI-RFI-shielded.
A variety of D38999 backshells are available. For full product
details on the TE DEUTSCH DJT series MIL-DTL-38999 series I
connectors, please see the specifications below.
• High-performance military aircraft
• Commercial aircraft
• Communications equipment
• Armored personnel carriers & tanks
• High temperature industrial equipment
• Missiles
• Shipboard
• High Reliability
• Outstanding EMI/RFI Shielding Protection
• High Density
• Self Locking Connector Systems
• MIL-DTL-38999
• Scoop-Proof Contact Protection
TE Connectivity DEUTSCH DJT Series
MIL-DTL-38999 Series I Connectors
APPLICATIONS
FEATURES
46 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
MATERIALS AND FINISHES
Shell Aluminium alloy
Bayonet Pins Passivated stainless steel per QQ-S-763
Shell Plating Electroless nickel and olive drab chromate over nickel
Contacts Copper alloy
Contact Platings 50u" gold plated
Insulator Rigid plastic dielectric
Seals Fluorinated silicone based elastomer
Grounding Springs Beryllium copper
ELECTRICAL DATA
Wire Range Sizes 12-28AWG
Insulation Resistance 5000 Megaohms minimum at 77ºF (25ºC)
Contact Resistance of mated contacts end to end
CONTACT SIZE MAXIMUM MILLIVOLT DROP
22D 40
20 35
16 25
12 25
Test Voltage ac rms
SERVICE
RATING
SEA LEVEL 100,000 FEET ALTITUDE
MATED UNMATED MATED UNMATED
M 1300 1300 800 200
N 1000 1000 600 200
I 1800 1800 1000 200
II 2300 2300 1000 200
Current Rating
WIRE SIZE CONTACT SIZE MAX. CURRENT FOR
TEST IN AMPS
POTENTIAL DROP MILLIVOLT
AT 77ºF (25ºC)
24 20 3 <45
20 20 7.5 <55
20 16 7.5 <45
16 16 13 <50
14 12 17 <45
12 12 23 <50
TECHNICAL
SPECIFICATIONS
47
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
MECHANICAL DATA
Operating
Temperature
B - Olive Drab -65ºC to +175ºC (-85ºF to +347ºF)
F - Electroless Nickel -65ºC to +200ºC (-85ºF to +392ºF)
Sealing Against sand, dust per MIL-STD-202 & ice resistance
Wire Sealing Range
CONTACT SIZE MINIMUM MAXIMUM
INCHES MM INCHES MM
22D 0.030 0.76 0.054 1.37
20 0.040 1.02 0.83 2.11
16 0.065 1.65 0.109 2.77
12 0.097 2.46 0.142 3.61
8 (Coax) 0.135 3.43 0.155 3.94
8 (Twinax) 0.124 3.15 0.134 3.4
Insulation Strip Length
CONTACT SIZE STRIP LENGTH
INCHES MM
22D 0.125 3.18
20 0.188 4.77
16 0.188 4.77
12 0.188 4.77
Mating Life 500 mating cycle
Salt Spray B - Olive Drab, 500 hours per MIL-STD-1344A method 1001 condition C
F - Electroless Nickel, 48 hours per MIL-STD-1344A method 1001 condition B
Temp Durability B - Olive Drab -65ºC to +175ºC (-85ºF to +347ºF)
F - Electroless Nickel -65ºC to +200ºC (-85ºF to +392ºF)
Chemical Resistance Lubricating oils, hydraulic fluids, coolants, deicing fluids per
MIL-STD-1344A Method 1016 condition a-1
Sine Vibration 60g at -55°C per MIL-DTL-38999L 4.5.23.2.1
Random Vibration 49.5 grms at ambient temperatures
Shock 300 grms
EMI Shielding
Effectiveness 100 MHz to 10 GHz - minimum attenuation of 50dB
Contact Type Crimp, fiber optic, coax, twinax, or printed circuit
Number of Circuits 2 to 128
Contact Insertion Rear Insertion/Rear Extraction with simple plastic or high
quality metal hand tools.
Polarization Five keyways with optional master keyway rotations
(Note insert and main keyways remain fixed)
Approvals MIL-DTL-38999
Contact Retention
CONTACT SIZE
RETENTION AXIAL LOAD +/-10
PERCENT
SEPARATION FORCE MINIMUM
(INITIAL)
NEWTONS LBS. NEWTONS OUNCES
22D 44 10 0.19 0.7
20 15 67 0.19 0.7
16 25 111 0.56 2
12 25 111 0.83 3
8 25 111 1.39 5
8 Twinax 25 111 1.39 5
TECHNICAL
SPECIFICATIONS
48 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
MS27468 T25 F35 P–LC
SHELL STYLE CLASS SIZE PLATING LAYOUT CONTACT POLARIZATION
(OMIT FOR NORMAL)
MODIFIER
1 2 3A 43B 567
(Military part number example)
HOW TO ORDER DJT SERIES CONNECTORS - MILITARY
T = No Rear Accessories P = Potting Ring & Cup
Available with PC pins. Contact us for more details.
STEP 2: SELECT CLASS
MS27466
Front mount with rear
accessory threads
MS27468
Jam Nut with rear
accessory threads
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
MS27467
Plug
STEP 3: SELECT LAYOUT
a See page 52 for listing by # of contacts
NUMBER RATING TOTAL 22D 20 16 12
9-35 M 6 6
9-98 I 3 3
11-5 I 5 5
11-35 M 13 13
11-99 I 7 7
13-4 I 4 4
13-35 M 22 22
13-98 I 10 10
15-5 II 5 5
15-18 I 18 18
15-35 M 37 37
15-97 I 12 8 4
17-6 I 6 6
17-8 II 8 8
17-26 I 26 26
17-35 M 55 55
19-11 II 11 11
19-32 I 32 32
19-35 M 66 66
21-11 I 11 11
21-16 II 16 16
21-35 M 79 79
21-41 I 41 41
23-21 II 21 21
23-35 M 100 100
23-53 I 53 53
23-55 I 55 55
25-4 I 56 48 8
25-19 I 19 19
25-24 I 24 12 12
25-29 I 29 29
25-35 M 128 128
25-61 I 61 61
WHEN CHOOSING LAYOUT First Number = Step 3A – Shell Size, Second Number = 3B – Layout
Mates with
49
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
HOW TO ORDER DJT SERIES CONNECTORS - MILITARY
B = Olive Drab Chromate over Cadmium over Electroless Nickel -65°C to 175°C (-85°F to 347°F)
F = Electroless Nickel -65°C to 200°C (-85°F to 392°F)
STEP 4: SELECT PLATING
P = Pin
S = Socket
H = 1500 cycle Pin contacts
J = 1500 cycle Socket contacts
Note: See Step 7 if you are not ordering contacts with part.
A = Less Pin Contacts
B = Less Socket Contact
May be used for special contact types (PC Pin, Thermocouple, Fiber optic).
STEP 5: SELECT CONTACT
STEP 6: SELECT POLARIZATION
Omit for normal
A = Next Most Popular
B = Limited Availability
C = Check for Availability
D = Check for Availability
SHELL
SIZE N A B C D
9 95 77 - - 113
11 95 81 67 123 109
13 95 75 63 127 115
15 95 74 61 129 116
17 95 77 65 125 113
19 95 77 65 125 113
21 95 77 65 125 113
23 95 80 69 121 110
25 95 80 69 121 110
Omit for standard contacts
–LC = less contacts, wire hole fillers and plastic insertion/extraction tool. (Purchase Order must state Less Contacts)
Note: –LC is not marked on part
STEP 7: SELECT MODIFIER
Mating Face of Receptacle
50 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
HOW TO ORDER DJT SERIES CONNECTORS - COMMERCIAL
DJT14 E 25-35 P N –LC
SHELL STYLE PLATING LAYOUT CONTACT POLARIZATION MODIFIER
1 2 3 4 5 6
(Commerical part number example)
DJT10
Front mount with rear
accessory threads
DJT14
Jam Nut with rear
accessory threads
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
Mates with
DJT16
Plug + Most Popular
E = Olive Drab Chromate over Cadmium over Electroless Nickel -65°C to 175°C (-85°F to 347°F)
F = Electroless Nickel -65°C to 200°C (-85°F to 392°F)
STEP 2: SELECT PLATING
STEP 3: SELECT LAYOUT
a See page 52 for listing by # of contacts
NUMBER RATING TOTAL 22D 20 16 12
9-35 M 6 6
9-98 I 3 3
11-5 I 5 5
11-35 M 13 13
11-99 I 7 7
13-4 I 4 4
13-35 M 22 22
13-98 I 10 10
15-5 II 5 5
15-18 I 18 18
15-35 M 37 37
15-97 I 12 8 4
17-6 I 6 6
17-8 II 8 8
17-26 I 26 26
17-35 M 55 55
19-11 II 11 11
19-32 I 32 32
19-35 M 66 66
21-11 I 11 11
21-16 II 16 16
21-35 M 79 79
21-41 I 41 41
23-21 II 21 21
23-35 M 100 100
23-53 I 53 53
23-55 I 55 55
25-4 I 56 48 8
25-19 I 19 19
25-24 I 24 12 12
25-29 I 29 29
25-35 M 128 128
25-61 I 61 61
51
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
HOW TO ORDER DJT SERIES CONNECTORS - COMMERCIAL
P = Pin
S = Socket
H = 1500 cycle Pin contacts
J = 1500 cycle Socket contacts
Note: See Step 7 if you are not ordering contacts with part.
A = Less Pin Contacts
B = Less Socket Contact
May be used for special contact types (PC Pin, Thermocouple, Fiber optic).
STEP 4: SELECT CONTACT
STEP 5: SELECT POLARIZATION
N = Normal Standard
A = Next Most Popular
B = Limited Availability
C = Check for Availability
D = Check for Availability
For other commercial modification, i.e., less tools, with PC contact or with endbell, contact us.
Omit for standard contacts
–LC = less contacts, wire hole fillers and plastic insertion/extraction tool. (Purchase Order must state Less Contacts)
Note: LC is not marked on part
STEP 6: SELECT MODIFIER
SHELL
SIZE N A B C D
9 95 77 - - 113
11 95 81 67 123 109
13 95 75 63 127 115
15 95 74 61 129 116
17 95 77 65 125 113
19 95 77 65 125 113
21 95 77 65 125 113
23 95 80 69 121 110
25 95 80 69 121 110
Mating Face of Receptacle
52 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
LAYOUTS BY SHELL SIZE
LAYOUT 09-35 09-98 11-05 11-35 11-99 13-04 13-35
# OF CONTACTS 6 - #22 3 - #20 5 - #20 13 - #22 7 - #20 4 -#16 22 - #22
SERVICE RATING M I I M I I M
LAYOUT 13-98 15-05 15-18 15-35 15-97*17-06 17-08*
# OF CONTACTS 10 - #20 5 - #16 18 - #20 37 - #22 8 - #20, 4 - #16 6 - #12 8 - #16
SERVICE RATING I II I M I I II
LAYOUT 17-26 17-35 19-11*19-32 19-35 21-11*21-16
# OF CONTACTS 26 - #20 55 - #22 11 - #16 32 - #20 66 - #22 11 - #12 16 - #16
SERVICE RATING I M II I M I II
LAYOUT 21-41 21-35 23-21*23-35*23-53 23-55*
# OF CONTACTS 41 - #20 79 - #22 21 - #16 100 - #22 53 - #20 55 - #20
SERVICE RATING I M II M I I
LAYOUT 25-04*25-19*25-24*25-29*25-35 25-61*
# OF CONTACTS 48 - #20, 8 - #16 19 - #12 12 - #16, 12 - #12 29 - #16 128 - #22 61 - #20
SERVICE RATING I I I I M I
=22 =20 =16 =12 =8
53
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
CONTACTS
LAYOUT 09-35 09-98 11-05 11-35 11-99 13-04 13-35
# OF CONTACTS 6 - #22 3 - #20 5 - #20 13 - #22 7 - #20 4 -#16 22 - #22
SERVICE RATING MI IMI IM
LAYOUT 13-98 15-05 15-18 15-35 15-97*17-06 17-08*
# OF CONTACTS 10 - #20 5 - #16 18 - #20 37 - #22 8 - #20, 4 - #16 6 - #12 8 - #16
SERVICE RATING I II I M I I II
LAYOUT 17-26 17-35 19-11*19-32 19-35 21-11*21-16
# OF CONTACTS 26 - #20 55 - #22 11 - #16 32 - #20 66 - #22 11 - #12 16 - #16
SERVICE RATING I M II I M I II
LAYOUT 21-41 21-35 23-21*23-35*23-53 23-55*
# OF CONTACTS 41 - #20 79 - #22 21 - #16 100 - #22 53 - #20 55 - #20
SERVICE RATING I M II M I I
LAYOUT 25-04*25-19*25-24*25-29*25-35 25-61*
# OF CONTACTS 48 - #20, 8 - #16 19 - #12 12 - #16, 12 - #12 29 - #16 128 - #22 61 - #20
SERVICE RATING I I I I M I
PINS
SOCKETS
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
SOCKET PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE WIRE HOLE
FILLER
WIRE HOLE
FILLER
COLOR
1 2 3 IN. MM MIN.
IN.
MIN.
MM
MAX.
IN.
MAX.
MM
22D 28,26,24,22 M39029/56-348 Orange Yellow Gray 0.125 3.18 0.030 0.760 0.054 1.37 MS27488-22-2 Black
20 24,22,20 M39029/56-351 Orange Green Brown 0.188 4.77 0.040 1.020 0.083 2.11 MS27488-20-2 Red
16 20,18,16 M39029/56-352 Orange Green Red 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue
12 14,12 M39029/56-353 Orange Green Orange 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow
Insert head first, trim excess
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
PIN PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE WIRE HOLE
FILLER
WIRE HOLE
FILLER
COLOR
1 2 3 IN. MM MIN.
IN.
MIN.
MM
MAX.
IN.
MAX.
MM
22D 28,26,24,22 M39029/58-360 Orange Blue Black 0.125 3.18 0.030 0.760 0.054 1.37 MS27488-22-2 Black
20 24,22,20 M39029/58-363 Orange Blue Orange 0.188 4.77 0.040 1.020 0.083 2.11 MS27488-20-2 Red
16 20,18,16 M39029/58-364 Orange Blue Yellow 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue
12 14,12 M39029/58-365 Orange Blue Green 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow
Insert head first, trim excess
54 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
CONTACT TOOLS
PINS
SOCKETS
CONTACT
SIZE
HAND
CRIMP
TOOL
TURRET
HEAD
(LOCATOR)
TURRET
HEAD
(LOCATOR)
COLOR
POWER
CRIMP
TOOL
POWER
TOOL
LOCATOR
METAL PLASTIC
INSERTION
TOOL
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M MS27495A22M M81969/14-01 Green White
20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 M81969/14-10 Red Orange
16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 MS27495A16 M81969/14-03 Blue White
12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B DRK95-12B M81969/14-04 Yellow White
CONTACT
SIZE
HAND
CRIMP
TOOL
TURRET
HEAD
(LOCATOR)
TURRET
HEAD
(LOCATOR)
COLOR
POWER
CRIMP
TOOL
POWER
TOOL
LOCATOR
METAL PLASTIC
INSERTION
TOOL
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M MS27495A22M M81969/14-01 Green White
20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 M81969/14-10 Red Orange
16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 MS27495A16 M81969/14-03 Blue White
12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B DRK95-12B M81969/14-04 Yellow White
55
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
DIMENSIONS
SHELL SIZE A DIA. +/-.020 (+/- 0.51) B THREAD UNEF-2A
90.859 (21.81) 0.4375-28
11 0.984 (24.99) 0.5625-24
13 1.156 (29.36) 0.6875-24
15 1.281 (32.53) 0.8125-20
17 1.406 (35.71) 0.9375-20
19 1.516 (38.50) 1.0625-18
21 1.641 (41.68) 1.1875-18
23 1.766 (44.85) 1.3125-18
25 1.891 (48.03) 1.4375-18
SHELL SIZE A +/- .020
(+/- .508)
B +/- .005
(+/- .127)
C DIA.
+/- .003
(+/- .076)
D THREAD
UNEF-2A
E DIA.
+.010/-.005
(+ .254/ -.127)
F DIA. MIN.
G DIA.
+/- .005
(+/- .127)
H MAX. J +.000/ -.005
(+ 0 / -.127)
90.938 (23.82) 0.719 (18.26) 0.570 (14.47) 0.4375-28 0.128 (3.25) 0.516 (13.10) 0.128 (3.25) .100 (2.54) 0.632 (16.05)
11 1.031 (26.18) 0.812 (20.62) 0.698 (17.72) 0.5625-24 0.128 (3.25) 0.664 (16.86) 0.128 (3.25) .100 (2.54) 0.632 (16.05)
13 1.125 (28.57) 0.906 (23.01) 0.848 (21.53) 0.6875-24 0.128 (3.25) 0.750 (19.05) 0.128 (3.25) .100 (2.54) 0.632 (16.05)
15 1.219 (30.96) 0.969 (24.61) 0.973 (24.71) 0.8125-20 0.128 (3.25) 0.906 (23.01) 0.128 (3.25) .100 (2.54) 0.632 (16.05)
17 1.312 (33.32) 1.062 (26.97) 1.098 (27.88) 0.9375-20 0.128 (3.25) 1.016 (25.80) 0.128 (3.25) .100 (2.54) 0.632 (16.05)
19 1.438 (36.52) 1.156 (29.36) 1.205 (30.60) 1.0625-18 0.128 (3.25) 1.141 (28.98) 0.128 (3.25) .100 (2.54) 0.632 (16.05)
21 1.562 (39.67) 1.250 (31.75) 1.330 (33.78) 1.1875-18 0.128 (3.25) 1.266 (32.15) 0.128 (3.25) .130 (3.30) 0.602 (15.29)
23 1.688 (42.87) 1.375 (34.92) 1.455 (36.95) 1.3125-18 0.147 (3.73) 1.377 (34.97) 1.54 (39.11) .130 (3.30) 0.602 (15.29)
25 1.812 (46.02) 1.500 (38.10) 1.580 (40.13) 1.4375-18 0.147 (3.73) 1.484 (37.69) 1.54 (39.11) .130 (3.30) 0.602 (15.29)
All dimensions in inches (millimeters in parenthesis)
PLUGS
FLANGE MOUNT
MS27467/ DJT16
MS27466/ DJT10
MASTER POLARIZING KEYWAY
Eø
MOUNTING HOLE
TYP. 4 PLACES
B
(TYP.)
A
(TYP.)
Cø
1.263 MAX
H MAX
.060 MAX
INSERT
PROTRUSION
BLUE GLANDS
D ACCESSORY
THREAD
J
.125 MAX
PANEL THICKNESS
Gø
(TYP)
B
(TYP)
RECOMMENDED PANEL CUTOUT
Fø
MASTER POLARIZING KEY
R.F.I. SPRING
(REF)
1.234 MAX
A MAX O
OVER
KNURL
.241
MIN
.060 MAX
INSERT
PROTRUSION
B
ACCESSORY THREAD
BLUE BAND
MASTER POLARIZING KEYWAY
Eø
MOUNTING HOLE
TYP. 4 PLACES
B
(TYP.)
A
(TYP.)
Cø
1.263 MAX
H MAX
.060 MAX
INSERT
PROTRUSION
BLUE GLANDS
D ACCESSORY
THREAD
J
.125 MAX
PANEL THICKNESS
Gø
(TYP)
B
(TYP)
RECOMMENDED PANEL CUTOUT
Fø
MASTER POLARIZING KEY
R.F.I. SPRING
(REF)
1.234 MAX
A MAX O
OVER
KNURL
.241
MIN
.060 MAX
INSERT
PROTRUSION
B
ACCESSORY THREAD
BLUE BAND
56 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
DIMENSIONS
JAM NUT RECEPTACLE
MS27484/ DJT14
SHELL SIZE A DIA. +/-.016
(+/- .406)
B FLAT + .000/- .010
(+.000/-.254) D THREAD UNEF -2A E THREAD UNEF -2A F + .000/- .010
(+.000/-.254)
G DIA. + .000/- .010
(+.000/-.254)
91.188 (30.18) 0.655 (16.64) 0.4375-28 0.6875-24 0.670 (17.02) 0.700 (17.78)
11 1.375 (34.93) 0.755 (19.18) 0.5625.24 0.8125-20 0.771 (19.58) 0.825 (20.96)
13 1.500 (38.10) 0.942 (23.93) 0.6875-24 1.000-20 0.955 (24.26) 1.010 (25.65)
15 1.625 (41.28) 1.066 (27.08) 0.8125-20 1.1250-18 1.085 (27.60) 1.135 (28.83)
17 1.750 (44.45) 1.191 (30.25) 0.9375-20 1.2500-18 1.210 (30.73) 1.260 (32.00)
19 1.938 (49.23) 1.316 (33.43) 1.0625-18 1.3750-18 1.335 (33.91) 1.385 (35.18)
21 2.062 (52.37) 1.441 (36.60) 1.1875-18 1.5000-18 1.460 (37.08) 1.510 (38.35)
23 2.188 (55.58) 1.566 (39.78) 1.3125-18 1.6250-18 1.585 (40.26) 1.635 (41.53)
25 2.312 (58.72) 1.691 (42.95) 1.4375-18 1.7500-18 1.710 (43.43) 1.760 (44.70)
MASTER POLARIZING KEYWAY
øA
1.225 MAX.
O-RING
.060 MAX.
INSERT PROTRUSION
D THREAD
BLUE BANDS &
BAYONET HEADS
E THREADS
B FLAT øGF
PANEL NUT
All dimensions in inches (millimeters in parenthesis)
57
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS
CABLE CLAMPS
DJT DUMMY RECEPTACLES RECEPTACLE DUST CAPS PLUG DUST CAP
FOR FLANGED FOR JAM NUT
9 M38999/9-9B MS27502**9C MS27502**9N MS27501**9C
11 M38999/9-11B MS27502**11C MS27502**11N MS27501**11C
13 M38999/9-13B MS27502**13C MS27502**13N MS27501**13C
15 M38999/9-15B MS27502**15C MS27502**15N MS27501**15C
17 M38999/9-17B MS27502**17C MS27502**17N MS27501**17C
19 M38999/9-19B MS27502**19C MS27502**19N MS27501**19C
21 M38999/9-21B MS27502**21C MS27502**21N MS27501**21C
23 M38999/9-23B MS27502**23C MS27502**23N MS27501**23C
25 M38999/9-25B MS27502**25C MS27502**25N MS27501**25C
** Select Code for Plating
B = Olive Drab Chromate over Cadmium over Nickel
F = Electroless Nickel
A = Gold Iridite over Cadmium Nickel
C = Hard Anodized
DJT STRAIGHT
LOW COST
RIGHT ANGLE
LOW COST
CABLE RANGE
MIN MAX
INCHES MM INCHES MM
9 M85049/49-2-8** M85049/47**8 0.098 2.49 0.234 5.94
11 M85049/49-2-10** M85049/47**10 0.153 3.89 0.234 5.94
13 M85049/49-2-12** M85049/47**12 0.190 4.83 0.328 8.33
15 M85049/49-2-14** M85049/47**14 0.260 6.60 0.457 11.61
17 M85049/49-2-16** M85049/47**16 0.283 7.19 0.614 15.60
19 M85049/49-2-18** M85049/47**18 0.325 8.25 0.634 16.10
21 M85049/49-2-20** M85049/47**20 0.343 8.71 0.698 17.73
23 M85049/49-2-22** M85049/47**22 0.381 9.68 0.823 20.90
25 M85049/49-2-24** M85049/47**24 0.418 10.62 0.853 21.67
** Select Code for Plating
W = Olive Drab Chromate over Cadmium over Nickel
N = Electroless Nickel
A = Hard Anodized
ACCESSORIES
All dimensions in inches (millimeters in parenthesis)
58 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
ACCESSORIES
STANDARD MIL-SPEC
MIL-SPEC
PREFIX SEALED EMI/RFI
S = STRAIGHT
A = 90 DEGREES
B = 45 DEGREES
ENDBELL TYPE DESCRIPTION
M85049/62 Y N S Heat Shrink Boot Adapters
Designed for use with straight or right angle shrink boots.
A knurled rear section with a boot groove provide an
excellent surface for the boot to grab the metal endbell.
Available with lock wire and drain holes. aSee Heat
Shrink Boots on pages 168-169.
M85049/32 N N S Extender Backshell with cable clamp
Non-environmental, designed for use with jacketed cable,
allows extra space to break out the wires and still provide
stain relief clamping to the outside of the cable jacket.
M85049/17 Y Y S Environmental Shielded Endbell
This EMI/RFI shielding environmentally sealing endbell
features a standard style cable clamp with gland seal at
the end of and extender style backshell.
M85049/29 N Y S Non-Environmental Shielded Endbell This EMI/RFI shielding non-environmentally sealing
endbell features a standard style cable clamp.
M85049/85
M85049/86
M85049/87 Y Y
S
B
A
Banding Adapter
Banding adapters utilize a band of metal that fastens
and grounds cable shields to the outside of endbells.
This method of terminating shields has advantages in
that they typically use tools to tighten trim the bands.
These tools make the termination tight, repeatable,
reworkable (if you make a mistake just cut the band off
and start again) and facilitates service. Banding adapters
help lower the total applied cost by having simpler
designs that have fewer parts with uncomplicated
assembly procedures.
M85049/27 N N S Compression Nut Wire Seal Compression Nut
NOTE: If military-standard versions won’t work for your applications, please contact us with your requirements.
59
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
ASSEMBLY INSTRUCTIONS
STEP 1: Strip wires. See above for correct strip
length for contact. Insert wire into rear of contact.
Wire insulation must push against rear of contact.
Wire must be visible through inspection hole.
STEP 2: M22520 series crimp tool and locator
is recommended. aSee page 54 for choice of tur-
ret head and selection setting according to correct
size, part number and wire gauge size.
STEP 3: Insert contact and wire into tool jaws.
To crimp, squeeze handles together fully until
ratchet releases and allows handles to expand;
otherwise, contact cannot be extracted from tool
jaws. Maintain slight insertion pressure on wire
while crimping contact to wire.*
STEP 1: Remove hardware from plug or receptacle
and slip over wire bundle in proper order for
reassembly.
STEP 2: Using proper plastic or metal insertion tool for
corresponding contact, position wire in tip of the tool
so that the tool tip presses against the contact shoulder.
STEP 3: Press tool against contact shoulder
and, with firm and even pressure, insert wired
contact and tool tip into center contact cavity.
STEP 4: When contact bottoms, a slight “click” can
be heard as tines of metal retaining clip snap into
place behind contact shoulder.
STEP 5: Remove tool and pull back lightly on wire
to make sure contact is properly seated. Repeat
operation with remainder of contacts to be inserted,
beginning with the center cavity and working
outward in alternating rows.
STEP 6: After all contacts are inserted, fill any
empty cavities with wire sealing plugs. Reassemble
plug or receptacle hardware.
CONTACT CRIMPING
CONTACT INSERTION
correct crimp
incorrect crimp
WIRE STRIPPING
Strip insulation from end of wire to be crimped. (See table
for proper stripping dimensions.) Do not cut or damage
wire strands. A
WIRE SIZE A
22, 22M, 22D .125 (3.18)
20 .188 (4.77)
16 .188 (4.77)
12 .188 (4.77)
10 .335 (8.51)
8 (power) .470 (11.99)
60 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DJT SERIES MIL-DTL-38999 SERIES I CONNECTORS
ASSEMBLY INSTRUCTIONS
STEP 1: Remove hardware from plug or receptacle
and slide hardware back along wire bundle.
STEP 2: Using plastic or metal extraction tool with
proper color code corresponding to contact size,
place wire in tool.
STEP 3: Insert tool into contact cavity until tool
tip bottoms against the contact shoulder, expanding
clip retaining tines.
STEP 4: Hold wire firmly in tool and extract wired
contact and tool. Repeat operation for all contacts
to be extracted.
STEP 5: Fill any empty cavities with wire sealing
plugs. Reassemble plug or receptacle hardware.
Note: DTS series shown.
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
61
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
INTERMATEABLE WITH SOURIAU CONNECTORS
AND ALL MIL-DTL-38999 SERIES III
TE DEUTSCH DTS series MIL-DTL-38999 series III metal
connectors offer high density contact arrangements in a miniature
metal circular connector. DTS connectors meet MIL-38999 and
were originally designed as military and aerospace components.
The TE DEUTSCH DTS series is now being used in many
applications requiring extremely reliable interconnections. These TE
DEUTSCH connectors are quick-mating, environmentally-sealed,
triple-lead threaded, have a self-locking coupling, and are EMI-
RFI-shielded. A variety of D38999 backshells are available. For full
product details on the TE DEUTSCH DTS series MIL-DTL-38999
series III metal connectors, please see the specifications below.
• High-performance military aircraft
• Commercial aircraft
• Communications equipment
• Armored personnel carriers & tanks
• High temperature industrial equipment
• Missiles
• Shipboard
• High reliability
• Outstanding EMI/RFI shielding protection
• High density
• Self-locking connector systems
• MIL-DTL-38999
• Scoop-proof contact protection
TE Connectivity DEUTSCH DTS Series
MIL-DTL-38999 Series III Metal Connectors
APPLICATIONS
FEATURES
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
62 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
MATERIALS AND FINISHES
Shell Aluminium alloy or stainless steel
Shell Plating Electroless Nickel, Olive Drab Chromate over nickel, Black Zinc Nickel, Nickel
PTFE
Contacts Copper alloy
Contact Platings 50u" gold plated
Insulator Rigid plastic dielectric
Seals Fluorinated silicone based elastomer
ELECTRICAL DATA
Wire Range Sizes 12-24AWG
Insulation Resistance 5000 Megaohms minimum at 77ºF (25ºC)
Contact Resistance of mated contacts end to end
CONTACT SIZE MAXIMUM MILLIVOLT DROP
22D 40
20 35
16 25
12 25
Test Voltage ac rms
SERVICE
RATING
SEA LEVEL 100,000 FEET ALTITUDE
MATED UNMATED MATED UNMATED
M 1300 1300 800 200
N 1000 1000 600 200
I 1800 1800 1000 200
II 2300 2300 1000 200
Current Rating
WIRE SIZE CONTACT SIZE MAX. CURRENT FOR
TEST IN AMPS
POTENTIAL DROP MILLIVOLT
AT 77°F (25°C)
24 20 3 <45
20 20 7.5 <55
20 16 7.5 <45
16 16 13 <50
14 12 17 <45
12 12 23 <50
MECHANICAL DATA
Operating
Temperature
Z - Black Zinc Nickel -65°C to +175°C (-85°F to +347°F)
W - Olive drab -65ºC to +175ºC (-85ºF to +347ºF)
F - Electroless nickel -65ºC to +200ºC (-85ºF to +392ºF)
K - Stainless steel -65ºC to +200ºC (-85ºF to +392ºF)
S - Electrodeposited nickel stainless steel -65ºC to +200ºC (-85ºF to +392ºF)
Sealing Against sand, dust per MIL-STD-202 & ice resistance
TECHNICAL
SPECIFICATIONS
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
63
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
MECHANICAL DATA
Wire Sealing Range
CONTACT SIZE MINIMUM MAXIMUM
INCHES MM INCHES MM
22D 0.030 0.76 0.054 1.37
20 0.040 1.02 0.830 2.11
16 0.065 1.65 0.109 2.77
12 0.097 2.46 0.142 3.61
8 (Coax) 0.135 3.43 0.155 3.94
8 (Twinax) 0.124 3.15 0.134 3.40
Insulation Strip Length
CONTACT SIZE STRIP LENGTH
INCHES MM
22D 0.125 3.18
20 0.188 4.77
16 0.188 4.77
12 0.188 4.77
Mating Life 500 mating cycle
Salt Spray
Z - Black Zinc Nickel, 500 hours per MIL-STD-1344A method 1001 condition C
W - Olive Drab, 500 hours per MIL-STD-1344A method 1001 condition C
F - Electroless Nickel, 48 hours per MIL-STD-1344A method 1001 conditon B
K - Stainless Steel, 2000 hours per MIL-STD-1344A method 1001 condition C
S - Electrodeposited Nickel Stainless Steel, 2000 hours per MIL-STD-1344A
method 1001 condition C
Temp Durability
Z - Black Zinc Nickel -65°C to +175°C (-85°F to +347°F)
W - Olive drab -65ºC to +175ºC (-85ºF to +347ºF)
F - Electroless nickel -65ºC to +200ºC (-85ºF to +392ºF)
K - Stainless steel -65ºC to +200ºC (-85ºF to +392ºF)
S - Electrodeposited nickel stainless steel -65ºC to +200ºC (-85ºF to +392ºF)
Chemical Resistance Lubricating oils, hydraulic fluids, coolants, deicing fluids per
MIL-STD-1344A Method 1016 condition a-1
Sine Vibration 60g at -55°C per MIL-DTL-38999L 4.5.23.2.1
Random Vibration 49.5 grms at ambient temperatures
Shock 300 grms
EMI Shielding
Effectiveness 100 MHz to 10 GHz - minimum attenuation of 50dB
Contact Type Crimp, fiber optic, coax, twinax, or printed circuit
Number of Circuits 2 to 128
Contact Insertion Rear Insertion/Rear Extraction with simple plastic or high
quality metal hand tools
Polarization Five keyways with optional master keyway rotations
(Note insert and main keyways remain fixed)
Approvals MIL-DTL-38999
Contact Retention
CONTACT SIZE
RETENTION AXIAL LOAD +/-10
PERCENT
SEPARATION FORCE MINIMUM
(INITIAL)
NEWTONS LBS. NEWTONS OUNCES
22D 44 10 0.19 0.7
20 15 67 0.19 0.7
16 25 111 0.56 2.0
12 25 111 0.83 3.0
8 25 111 1.39 5.0
8 Twinax 25 111 1.39 5.0
TECHNICAL
SPECIFICATIONS
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
64 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
DTS20 F 9-35 P A –LC
SHELL STYLE FINISH LAYOUT CONTACT POLARIZATION
(OMIT FOR NORMAL)
MODIFIER
123456
(Commercial part number example)
HOW TO ORDER DTS/D38999 SERIES CONNECTORS
F = Electroless Nickel
K = Stainless Steel -45dB
G = Space Grade, Outgassed
W = Olive Drab Chromate over Cadmium
over Electroless Nickel
S = Stainless Steel / Electorless Nickel -65dB
Z = Black Zinc Nickel
D38999/26
DTS26
Cable Plug
D38999/20
DTS20
Flanged Receptacle
D38999/24
DTS24
Jam Nut Receptacle
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
Mates with
STEP 2: SELECT FINISH
Available with PC pins. Contact us for more details.
D38999/20 F A35 P A -L/C
SHELL STYLE FINISH LAYOUT CONTACT POLARIZATION MODIFIER
123456
(Military part number example)
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
65
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
HOW TO ORDER DTS/D38999 SERIES CONNECTORS
For other commercial modification, i.e., less tools, with pc contact
or with endbell, call.
Omit for standard contacts
–LC = for use with standard contacts, but supplied without
contacts, seal plugs or tools (PO must state Less Contacts)
Note: –LC is not marked on part
STEP 3: SELECT LAYOUT
a See page 66 for listing by # of contacts
MILITARY COMMERCIAL SERVICE
RATING
CONTACTS
D38999
LAYOUT DTS LAYOUT TOTAL
NUMBER 22D 20 16 12 8
A35 9-35 M 6 6
A98 9-98 I 3 3
- 11-01 1 1
B5 11-5 I 5 5
- 11-12 1 1
B35 11-35 M 13 13
B98 11-98 I 6 6
B99 11-99 I 7 7
C4 13-4 I 4 4
C8 13-8 I 8 8
C35 13-35 M 22 22
C98 13-98 I 10 10
D5 15-5 II 5 5
D15 15-15 I 15 14 1
D18 15-18 I 18 18
D19 15-19 I 19 19
D35 15-35 M 37 37
D97 15-97 I 12 8 4
E6 17-6 I 6 6
E8 17-8 II 8 8
E26 17-26 I 26 26
E35 17-35 M 55 55
- 17-75 I 2 2
E99 17-99 I 23 21 2
F11 19-11 II 11 11
F32 19-32 I 32 32
F35 19-35 M 66 66
G11 21-11 I 11 11
G16 21-16 II 16 16
G35 21-35 M 79 79
G39 21-39 I 39 37 2
G41 21-41 I 41 41
G75 21-75 N 4 4*
H21 23-21 II 21 21
H35 23-35 M 100 100
H53 23-53 I 53 53
H55 23-55 I 55 55
J4 25-4 I 56 48 8
J19 25-19 I 19 19
J20 25-20 N 30 10 13 4*3**
J24 25-24 I 24 12 12
J29 25-29 I 29 29
J35 25-35 M 128 128
- 25-36 39 24 10 2 3
- 25-41 46 40 4 2
J46 25-46 I 46 40 4 2*
J61 25-61 I 61 61
* Coax **Twinax
P = Pin
S = Socket
H =1500 cycle Pin contacts (military only)
J =1500 cycle Socket contacts (military only)
Note: See Step 6 if you are not ordering contacts with part.
A = Less Pin Contacts
B = Less Socket Contacts
May be used for special contact types (PC Pin,
Thermocouple, Fibre Optic).
U = PCB Pin contacts (commercial only)
M = PCB socket contacts (commercial only)
STEP 4: SELECT CONTACT
N = Normal (Standard)
A = Next Most Popular
B = Not Popular
(limited availability)
C = Check for availability
D = Check for availability
E = Check for availability
SHELL
SIZE
POLARI-
ZATION
MINOR KEY LOCATIONS
AR & AP BR & BP CR & CP DR & DP
9
N 105 140 215 265
A 102 132 248 320
B 80 118 230 312
C 35 140 205 275
D 64 155 234 304
E 91 131 197 240
11 N 95 141 208 236
13 A 113 156 182 292
15
B 90 145 195 252
C 53 156 220 255
D 119 146 176 298
E 51 141 184 242
17 N 80 142 196 293
19
A 135 170 200 310
B 49 169 200 244
C 66 140 200 257
D 62 145 180 280
E 79 153 197 272
21 N 80 142 196 293
23 A 135 170 200 310
25
B 49 169 200 244
C 66 140 200 257
D 62 145 180 280
E 79 153 197 272
STEP 5: SELECT POLARIZATION
STEP 6: SELECT MODIFIER
Receptacle Plug
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
66 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
AB
C
D
E
F
G
H
J
K
L
M
NP
R
S
T
UV
LAYOUTS BY SHELL SIZE
LAYOUT 09-35 09-98 11-01*11-05 11-12*11-35 11-98
# OF CONTACTS 6 - #22 3 - #20 1- #8 5 - #20 1 - #12 13 - #22 6 - #20
SERVICE RATING M I I M I
LAYOUT 11-99 13-04 13-08 13-35 13-98 15-05 15-15*
# OF CONTACTS 7 - #20 4 -#16 8 - #20 22 - #22 10 - #20 5 - #16 14 - #20, 1 - #16
SERVICE RATING I I I M I II I
LAYOUT 15-18 15-19 15-35 15-97*17-06 17-08*17-26
# OF CONTACTS 18 - #20 19 - #20 37 - #22 8 - #20, 4 - #16 6 - #12 8 - #16 26 - #20
SERVICE RATING I I M I I II I
LAYOUT 17-35 17-75*17-99*19-11*19-32 19-35 21-11*
# OF CONTACTS 55 - #22 2 - #8 21 - #20, 2 - #16 11 - #16 32 - #20 66 - #22 11 - #12
SERVICE RATING M I I II I M I
LAYOUT 21-16 21-35 21-39 21-41 21-75*23-21*
# OF CONTACTS 16 - #16 79 - #22 2 - #16, 37 - #20 41 - #20 4 - #8 21 - #16
SERVICE RATING II M I I N II
LAYOUT 23-35*23-53 23-55*25-04*25-19*25-20*
# OF CONTACTS 100 - #22 53 - #20 55 - #20 48 - #20, 8 - #16 19 - #12 10 - #20, 13 - #16,
4 - #12, 3 - #8
SERVICE RATING M I I I I N
=22 =20 =16 =12 =8
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
67
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
CONTACTS
PINS
SOCKETS
LAYOUT 17-35 17-75*17-99*19-11*19-32 19-35 21-11*
# OF CONTACTS 55 - #22 2 - #8 21 - #20, 2 - #16 11 - #16 32 - #20 66 - #22 11 - #12
SERVICE RATING M I I II I M I
LAYOUT 21-16 21-35 21-39 21-41 21-75*23-21*
# OF CONTACTS 16 - #16 79 - #22 2 - #16, 37 - #20 41 - #20 4 - #8 21 - #16
SERVICE RATING II M I I N II
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
SOCKET PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE WIRE HOLE
FILLER
WIRE HOLE
FILLER
COLOR
1 2 3 IN. MM MIN.
IN.
MIN.
MM
MAX.
IN.
MAX.
MM
22D 28,26,24,22 M39029/56-348 Orange Yellow Gray 0.125 3.18 0.030 0.760 0.054 1.37 MS27488-22-2 Black
20 24,22,20 M39029/56-351 Orange Green Brown 0.188 4.77 0.040 1.020 0.083 2.11 MS27488-20-2 Red
16 20,18,16 M39029/56-352 Orange Green Red 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue
12 14,12 M39029/56-353 Orange Green Orange 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow
Insert head first, trim excess
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
PIN PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE WIRE HOLE
FILLER
WIRE HOLE
FILLER
COLOR
1 2 3 IN. MM MIN.
IN.
MIN.
MM
MAX.
IN.
MAX.
MM
22D 28,26,24,22 M39029/58-360 Orange Blue Black 0.125 3.18 0.030 0.760 0.054 1.37 MS27488-22-2 Black
20 24,22,20 M39029/58-363 Orange Blue Orange 0.188 4.77 0.040 1.020 0.083 2.11 MS27488-20-2 Red
16 20,18,16 M39029/58-364 Orange Blue Yellow 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue
12 14,12 M39029/58-365 Orange Blue Green 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow
Insert head first, trim excess
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
68 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
CONTACT TOOLS
PINS
SOCKETS
CONTACT
SIZE
HAND
CRIMP
TOOL
TURRET
HEAD
(LOCATOR)
TURRET
HEAD
(LOCATOR)
COLOR
POWER
CRIMP
TOOL
POWER
TOOL
LOCATOR
METAL PLASTIC
INSERTION
TOOL
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M MS27495A22M M81969/14-01 Green White
20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 M81969/14-10 Red Orange
16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 MS27495A16 M81969/14-03 Blue White
12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B DRK95-12B M81969/14-04 Yellow White
CONTACT
SIZE
HAND
CRIMP
TOOL
TURRET
HEAD
(LOCATOR)
TURRET
HEAD
(LOCATOR)
COLOR
POWER
CRIMP
TOOL
POWER
TOOL
LOCATOR
METAL PLASTIC
INSERTION
TOOL
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M MS27495A22M M81969/14-01 Green White
20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 M81969/14-10 Red Orange
16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 MS27495A16 M81969/14-03 Blue White
12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B DRK95-12B M81969/14-04 Yellow White
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
69
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
DIMENSIONS
SHELL SIZE F +.008/-0 (+0.2/-0) G +/- .004 (+/-0.1) S MAX. REAR METRIC
THREAD (PLATED) MASS MAX.*
A/9 .720 (18.4) .470 (11.9) .860 (21.8) M12x1.0-6g 0.100R 15.00 g
B/11 .830 (21.1) .590 (14.9) .980 (25.0) M15x1.0-6g 0.100R 20.00 g
C/13 1.00 (25.4) .700 (17.9) 1.16 (29.4) M18x1.0-6g 0.100R 31.00 g
D/15 1.13 (28.7) .860 (21.9) 1.28 (32.5) M22x1.0-6g 0.100R 42.00 g
E/17 1.27 (32.2) .980 (24.9) 1.41 (35.7) M25x1.0-6g 0.100R 55.00 g
F/19 1.37 (34.9) 1.10 (27.9) 1.52 (38.5) M28x1.0-6g 0.100R 63.00 g
G/21 1.50 (38.1) 1.22 (30.9) 1.64 (41.7) M31x1.0-6g 0.100R 79.00 g
H/23 1.62 (41.1) 1.33 (33.9) 1.77 (44.9) M34x1.0-6g 0.100R 88.00 g
J/25 1.74 (44.3) 1.45 (36.9) 1.89 (48.0) M37x1.0-6g 0.100R 109.00 g
SHELL
SIZE
B +/-.012
(+/-0.3) C1 C2 D MAX. E +.000 / -.016
(+0 / -0.4)
F +/-.004
(+/-0.1)
G +/-.004
(+/-0.1)
P +/-.008
(+/-0.2)
PP +/-.008
(+/-0.2)
REAR METRIC THREAD
(PLATED)
MASS
MAX.*
A/9 0.94
(23.80)
0.72
(18.26)
0.59
(15.09)
0.82
(20.90)
.008/.100
(2.10/2.50)
.620
(15.75)
.470
(11.90)
.130
(3.25)
.220
(5.49) M12x1.0-6g 0.100R 10.00 g
B/11 1.03
(26.20)
0.81
(20.62)
0.72
(18.26)
0.82
(20.90)
.008/.100
(2.10/2.50)
.740
(18.90)
.590
(14.90)
.130
(3.25)
.190
(4.93) M15x1.0-6g 0.100R 16.00 g
C/13 1.13
(28.60)
0.91
(23.01)
0.81
(20.62)
0.82
(20.90)
.008/.100
(2.10/2.50)
.870
(22.10)
.700
(17.90)
.130
(3.25)
.190
(4.93) M18x1.0-6g 0.100R 22.00 g
D/15 1.22
(31.00)
0.97
(24.61)
0.91
(23.01)
0.82
(20.90)
.008/.100
(2.10/2.50)
.990
(25.25)
.860
(21.90)
.130
(3.25)
.190
(4.93) M22x1.0-6g 0.100R 31.00 g
E/17 1.31
(33.30)
1.06
(26.97)
0.97
(24.61)
0.82
(20.90)
.008/.100
(2.10/2.50)
1.18
(29.95)
.980
(24.90)
.130
(3.25)
.190
(4.93) M25x1.0-6g 0.100R 46.00 g
F/19 1.44
(36.50)
1.16
(29.36)
1.06
(26.97)
0.82
(20.90)
.008/.100
(2.10/2.50)
1.24
(31.55)
1.10
(27.90)
.130
(3.25)
.190
(4.93) M28x1.0-6g 0.100R 51.00 g
G/21 1.56
(39.70)
1.25
(31.75)
1.16
(29.36)
0.79
(20.10)
.008/.130
(2.10/3.20)
1.37
(34.70)
1.22
(30.90)
.130
(3.25)
.190
(4.93) M31x1.0-6g 0.100R 65.00 g
H/23 1.69
(42.90)
1.38
(34.93)
1.25
(31.75)
0.79
(20.10)
.008/.130
(2.10/3.20)
1.49
(37.90)
1.33
(33.90)
.150
(3.91)
.240
(6.15) M34x1.0-6g 0.100R 78.00 g
J/25 1.81
(46.00)
1.50
(38.10)
1.38
(34.93)
.79
(20.10)
.008/.130
(2.10/3.20)
1.62
(41.10)
1.45
(36.90)
.150
(3.91)
.240
(6.15) M37x1.0-6g 0.100R 97.00 g
All dimensions in inches (millimeters in parenthesis)
TYPE 26 PLUG
TYPE 20 SQUARE FLANGE
3,20 max. 1,58 to 3,20 max.
17,30 max.
31 max.
Ø 8,75 max.
FGØ S
13,50 ± 0, 6 12,95 max.
12,95 max.
12,06 5
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
70 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
DIMENSIONS
TYPE 24 JAM-NUT
SHELL
SIZE
A +/-.012
(+/-0.3)
B +/-.016
(+/-0.4)
E +.004/-.028
(+0.1/-0.7)
F +/-.004
(+/-0.1)
G +/-.004
(+/-0.1) M MIN./MAX. REAR METRIC
THREAD (PLATED) MASS MAX.W*
A/9 1.19 (30.20) 1.06 (27.00) .09 (2.20) .62 (15.75) .47 (11.90) .86/.94 (21.82/24.00) M12x1.0-6g 0.100R 16.00 g
B/11 1.37 (34.90) 1.25 (31.80) .09 (2.20) .74 (18.90) .59 (14.90) .98/1.06 (24.99/27.00) M15x1.0-6g 0.100R 23.00 g
C/13 1.50 (38.10) 1.37 (34.90) .09 (2.20) .87 (22.10) .70 (17.90) 1.17/1.26 (29.77/32.00) M18x1.0-6g 0.100R 31.00 g
D/15 1.63 (41.30) 1.50 (38.10) .09 (2.20) .99 (25.25) .86 (21.90) 1.30/1.42 (32.91/36.00) M22x1.0-6g 0.100R 48.00 g
E/17 1.75 (44.50) 1.63 (41.30) .09 (2.20) 1.18 (29.95) .98 (24.90) 1.42/1.46 (36.12/37.00) M25x1.0-6g 0.100R 55.00 g
F/19 1.94 (49.20) 1.81 (46.00) .12 (3.00) 1.24 (31.55) 1.10 (27.90) 1.55/1.61 (39.25/41.00) M28x1.0-6g 0.100R 67.00 g
G/21 2.06 (52.40) 1.94 (49.20) .12 (3.00) 1.37 (34.70) 1.22 (30.90) 1.67/1.81 (42.47/46.00) M31x1.0-6g 0.100R 81.00 g
H/23 2.19 (55.60) 2.06 (52.40) .12 (3.00) 1.49 (37.90) 1.33 (33.90) 1.80/1.97 (45.61/50.00) M34x1.0-6g 0.100R 93.00 g
J/25 2.31 (58.70) 2.19 (55.60) .12 (3.00) 1.62 (41.10) 1.45 (36.90) 1.94/2.02 (49.25/51.23) M37x1.0-6g 0.100R 111.00 g
All dimensions in inches (millimeters in parenthesis)
13,50 ± 0,6 12,95 max.
12,95 max.
12,06 5
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
71
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS
ACCESSORIES
DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS
CABLE CLAMPS
D38999 DTS DUMMY RECEPTACLES RECEPTACLE DUST CAPS PLUG DUST CAP
FOR FLANGED FOR JAM NUT
A 9 D38999/22A** D38999/33**9R D38999/33**9N D38999/32**9##
B 11 D38999/22B** D38999/33**11R D38999/33**11N D38999/32**11##
C 13 D38999/22C** D38999/33**13R D38999/33**13N D38999/32**13##
D 15 D38999/22D** D38999/33**15R D38999/33**15N D38999/32**15##
E 17 D38999/22E** D38999/33**17R D38999/33**17N D38999/32**17##
F 19 D38999/22F** D38999/33**19R D38999/33**19N D38999/32**19##
G 21 D38999/22G** D38999/33**21R D38999/33**21N D38999/32**21##
H 23 D38999/22H** D38999/33**23R D38999/33**23N D38999/32**23##
J 25 D38999/22J** D38999/33**25R D38999/33**25N D38999/32**25##
D38999 DTS STRAIGHT RIGHT ANGLE CABLE RANGE
MIN MAX
LOW COST SELF LOCKING LOW COST SELF LOCKING INCHES MM INCHES MM
A 9 M85049/38-9** M85049/38S9** M85049/39-9** M85049/39S9** 0.098 2.49 0.234 5.94
B 11 M85049/38-11** M85049/38S11** M85049/39-11** M85049/39S11** 0.153 3.89 0.234 5.94
C 13 M85049/38-13** M85049/38S13** M85049/39-13** M85049/39S13** 0.190 4.83 0.328 8.33
D 15 M85049/38-15** M85049/38S15** M85049/39-15** M85049/39S15** 0.260 6.60 0.457 11.61
E 17 M85049/38-17** M85049/38S17** M85049/39-17** M85049/39S17** 0.283 7.19 0.614 15.60
F 19 M85049/38-19** M85049/38S19** M85049/39-19** M85049/39S19** 0.325 8.25 0.634 16.10
G 21 M85049/38-21** M85049/38S21** M85049/39-21** M85049/39S21** 0.343 8.71 0.698 17.73
H 23 M85049/38-23** M85049/38S23** M85049/39-23** M85049/39S23** 0.381 9.68 0.823 20.90
J 25 M85049/38-25** M85049/38S25** M85049/39-25** M85049/39S25** 0.418 10.62 0.853 21.67
** Select Plating
W = Aluminium Olive Drab over Chromate
F = Aluminium Electroless Nickel
K = Stainless Steel
G = Aluminium Electroless Nickel Space Grade
All dimensions in inches (millimeters in parenthesis)
** Select Code for Plating
W = Aluminium Olive Drab over Chromate
F = Aluminium Electroless Nickel
K = Stainless Steel
G = Aluminium Electroless Nickel Space Grade
## = Select code for ring or loop
N = Ring to attach to backshell as shown
R = Loop for screw mounting
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
72 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
ACCESSORIES
STANDARD MIL-SPEC
MIL-SPEC
PREFIX SEALED EMI/RFI
S = STRAIGHT
A = 90 DEGREES
B = 45 DEGREES
ENDBELL TYPE DESCRIPTION
M85049/62 Y N S Heat Shrink Boot Adapters
Designed for use with straight or right angle shrink
boots. A knurled rear section with a boot groove
provide an excellent surface for the boot to grab the metal
endbell. Available with lock wire and drain holes. See
Heat Shrink Boots on aSee Heat Shrink Boots on
pages 168-169.
M85049/32 N N S Extender Backshell with cable clamp
Non-environmental, designed for use with jacketed
cable, allows extra space to break out the wires and
still provide stain relief clamping to the outside of the
cable jacket.
M85049/17 Y Y S Environmental Shielded Endbell
This EMI/RFI shielding environmentally sealing endbell
features a standard style cable clamp with gland seal at
the end of and extender style backshell.
M85049/29 N Y S Non-Environmental Shielded Endbell This EMI/RFI shielding non-environmentally sealing
endbell features a standard style cable clamp.
M85049/85
M85049/86
M85049/87 Y Y
S
B
A
Banding Adapter
Banding adapters utilize a band of metal that fastens
and grounds cable shields to the outside of endbells.
This method of terminating shields has advantages in
that they typically use tools to tighten trim the bands.
These tools make the termination tight, repeatable,
reworkable (if you make a mistake just cut the band off
and start again) and facilitates service. Banding adapters
help lower the total applied cost by having simpler
designs that have fewer parts with uncomplicated
assembly procedures.
M85049/27 N N S Compression Nut Wire Seal Compression Nut
NOTE: If military-standard versions won’t work for your applications, please contact us with your requirements.
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
73
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
ASSEMBLY INSTRUCTIONS
STEP 1: Strip wires. See above for correct strip
length for contact. Insert wire into rear of contact.
Wire insulation must push against rear of contact.
Wire must be visible through inspection hole.
STEP 2: M22520 series crimp tool and locator
is recommended. aSee page 68 here for choice
of turret head and selection setting according to
correct size, part number and wire gauge size.
STEP 3: Insert contact and wire into tool jaws.
To crimp, squeeze handles together fully until
ratchet releases and allows handles to expand;
otherwise, contact cannot be extracted from tool
jaws. Maintain slight insertion pressure on wire
while crimping contact to wire.*
STEP 1: Remove hardware from plug or receptacle
and slip over wire bundle in proper order for
reassembly.
STEP 2: Using proper plastic or metal insertion tool for
corresponding contact, position wire in tip of the tool
so that the tool tip presses against the contact shoulder.
STEP 3: Press tool against contact shoulder
and, with firm and even pressure, insert wired
contact and tool tip into center contact cavity.
STEP 4: When contact bottoms, a slight “click” can
be heard as tines of metal retaining clip snap into
place behind contact shoulder.
STEP 5: Remove tool and pull back lightly on wire
to make sure contact is properly seated. Repeat
operation with remainder of contacts to be inserted,
beginning with the center cavity and working
outward in alternating rows.
STEP 6: After all contacts are inserted, fill any
empty cavities with wire sealing plugs. Reassemble
plug or receptacle hardware.
CONTACT CRIMPING
CONTACT INSERTION
correct crimp
incorrect crimp
WIRE STRIPPING
Strip insulation from end of wire to be crimped. (See table for proper
stripping dimensions.) Do not cut or damage wire strands.
A
WIRE SIZE A
22, 22M, 22D .125 (3.18)
20 .188 (4.77)
16 .188 (4.77)
12 .188 (4.77)
10 .335 (8.51)
8 (power) .470 (11.99)
TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONNECTORS
74 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
ASSEMBLY INSTRUCTIONS
STEP 1: Remove hardware from plug or receptacle
and slide hardware back along wire bundle.
STEP 2: Using plastic or metal extraction tool with
proper color code corresponding to contact size,
place wire in tool.
STEP 3: Insert tool into contact cavity until tool
tip bottoms against the contact shoulder, expanding
clip retaining tines.
STEP 4: Hold wire firmly in tool and extract wired
contact and tool. Repeat operation for all contacts
to be extracted.
STEP 5: Fill any empty cavities with wire sealing
plugs. Reassemble plug or receptacle hardware.
Note: DTS series shown.
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
75
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
INTERMATEABLE WITH SOURIAU CONNECTORS
AND ALL MIL-DTL-38999 SERIES III
TE DEUTSCH ACT series MIL-DTL-38999 series III composite
connectors offer high density contact arrangements in a miniature
circular connector composed of composite materials. ACT
connectors meet MIL-38999 and were originally designed as
military and aerospace components. The DEUTSCH ACT series
is now being used in many applications requiring extremely
reliable interconnections. These DEUTSCH connectors are quick-
mating, environmentally-sealed, triple-lead threaded, have a self-
locking coupling, and are EMI-RFI-shielded. A variety of D38999
backshells are available. For full product details on the DEUTSCH
ACT series MIL-DTL-38999 series III composite connectors, please
see the specifications below.
• High-performance military aircraft
• Commercial aircraft
• Communications equipment
• Armored personnel carriers & tanks
• High temperature industrial equipment
• Missiles
• Shipboard
• High reliability
• Outstanding/RFI shielding protection
• High density
• Self-locking connector systems
• MIL-DTL-38999
• Scoop-proof contact protection
• Light-weight
TE Connectivity DEUTSCH ACT Series
MIL-DTL-38999 Series III Composite Connectors
APPLICATIONS
FEATURES
76 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
MATERIALS AND FINISHES
Shell Composite
Shell Plating Electroless nickel and olive drab chromate over nickel
Contacts Copper alloy
Contact Platings 50u" gold plated
Insulator Rigid plastic dielectric
Seals Fluorinated silicone based elastomer
ELECTRICAL DATA
Wire Range Sizes 12-24AWG
Insulation Resistance 5000 Megaohms minimum at 77ºF (25ºC)
Contact Resistance Of Mated Contacts End To End
CONTACT SIZE MAXIMUM MILLIVOLT DROP
22D 40
20 35
16 25
12 25
Test Voltage ac rms
SERVICE
RATING
SEA LEVEL 100,000 FEET ALTITUDE
MATED UNMATED MATED UNMATED
M 1300 1300 800 200
N 1000 1000 600 200
I 1800 1800 1000 200
II 2300 2300 1000 200
Current Rating
WIRE SIZE CONTACT SIZE MAX. CURRENT FOR
TEST IN AMPS
POTENTIAL DROP MILLIVOLT
AT 77ºF (25ºC)
24 20 3 <45
20 20 7.5 <55
20 16 7.5 <45
16 16 13 <50
14 12 17 <45
12 12 23 <50
MECHANICAL DATA
Operating
Temperature
J - Olive drab composite -65ºC to +175ºC (-85ºF to +347ºF)
M - Electroless nickel composite -65ºC to +200ºC (-85ºF to +392ºF)
Sealing Against sand, dust per MIL-STD-202 & ice resistance
TECHNICAL
SPECIFICATIONS
77
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
MECHANICAL DATA
Wire Sealing Range
CONTACT SIZE MINIMUM MAXIMUM
INCHES MM INCHES MM
22D 0.030 0.76 0.054 1.37
20 0.040 1.02 0.83 2.11
16 0.065 1.65 0.109 2.77
12 0.097 2.46 0.142 3.61
8 (Coax) 0.135 3.43 0.155 3.94
8 (Twinax) 0.124 3.15 0.134 3.4
Insulation Strip Length
CONTACT SIZE STRIP LENGTH
INCHES MM
22D 0.125 3.18
20 0.188 4.77
16 0.188 4.77
12 0.188 4.77
Mating Life 1500 mating cycle with high mating cycle, 500 mating cycle with typical P
and S contacts
Salt Spray 2000 hours per MIL-STD-1344A method 1001 condition C
Temp Durability J - Olive drab composite +175°C (+347°F)
M - Electroless nickel composite +200°C (+392°F)
Chemical Resistance Lubricating oils, hydraulic fluids, coolants, deicing fluids per
MIL-STD-1344A Method 1016 condition a-1
Sine Vibration 60g at -55°C per MIL-DTL-38999L 4.5.23.2.1
Random Vibration 49.5 grms at ambient temperatures
Shock 300 grms
EMI Shielding
Effectiveness 100 MHz to 10 GHz - minimum attenuation of 50dB
Contact Type Crimp, fiber optic, coax, twinax, or printed circuit
Number of Circuits 2 to 128
Contact Insertion Rear insertion/Rear extraction with simple plastic or high
quality metal hand tools.
Polarization Five keyways with optional master keyway rotations
(Note insert and main keyways remain fixed)
Approvals MIL-DTL-38999
Contact Retention
CONTACT SIZE
RETENTION AXIAL LOAD
+/-10 PERCENT
SEPARATION FORCE MINIMUM
(INITIAL)
NEWTONS LBS. NEWTONS OUNCES
22D 44 10 0.19 0.7
20 15 67 0.19 0.7
16 25 111 0.56 2
12 25 111 0.83 3
8 25 111 1.39 5
8 Twinax 25 111 1.39 5
TECHNICAL
SPECIFICATIONS
78 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
HOW TO ORDER ACT/38999 SERIES CONNECTORS
Military
M = Electroless Nickel
OR
J = Olive Drab Chromate over Cadmium
Commercial
M = Electroless Nickel
OR
W = Olive Drab Chromate over Cadmium
D38999/26
ACT26
Cable Plug
D38999/20
ACT20
Flanged Receptacle
D38999/24
ACT24
Jam Nut Receptacle
ACT20 M A35 P A –LC
SHELL STYLE FINISH LAYOUT CONTACT KEYING MODIFIER
1 2 3 4 5 6
(Commercial part number example)
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
STEP 2: SELECT FINISH
D38999/20 M A35 P A –LC
SHELL STYLE FINISH LAYOUT CONTACT KEYING MODIFIER
1 2 3 4 5 6
(Military part number example)
Mates with
79
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
HOW TO ORDER ACT/38999 SERIES CONNECTORS
For other commercial modification, i.e., less tools, with PC contact
or with endbell, call.
Omit for standard contacts
–LC = for use with standard contacts, but supplied without
contacts, seal plugs or tools (PO must state Less Contacts)
Note: –LC is not marked on part
–3025 = Standard 500 mating cycle contact (ACT only)
STEP 3: SELECT LAYOUT
a See page 80 for listing by # of contacts
MILITARY
LAYOUT
RATING TOTAL 22D 20 16 12 12
COAX
8
A35 M 6 6
A98 I 3 3
B2 2 2
B5 I 5 5
B35 M 13 13
B98 I 6 6
B99 I 7 7
C4 I 4 4
C8 I 8 8
C35 M 22 22
C98 I 10 10
D5 II 5 5
D15 I 15 14 1
D18 I 18 18
D19 I 19 19
D35 M 37 37
D97 I 12 8 4
E2 M 39 38 1**
E6 I 6 6
E8 II 8 8
E26 I 26 26
E35 M 55 55
E99 I 23 21 2
F11 II 11 11
F32 I 32 32
F35 M 66 66
G11 I 11 11
G16 II 16 16
G35 M 79 79
G39 I 39 37 2
G41 I 41 41
G75 N 4 4*
H21 II 21 21
H35 M 100 100
H53 I 53 53
H55 I 55 55
J4 I 56 48 8
J7 TWINAX 99 97 2**
J8 TWINAX 8 8**
J19 I 19 19
J20 N 30 10 13 4*3**
J24 I 24 12 12
J29 I 29 29
J35 M 128 128
J43 I 43 23 20
J61 I 61 61
J90 I 46 40 4 2**
* Coax ** Twinax
P = Pin
S = Socket
H = 1500 cycle Pin contacts
J = 1500 cycle Socket contacts
Note: See Step 6 if you are not ordering contacts with part.
A = Less Pin Contacts
B = Less Socket Contacts
May be used for special contact types (PC Pin,
Thermocouple, Fiberoptic).
U = PCB Pin contacts (ACT only)
M = PCB socket contacts (ACT only)
STEP 4: SELECT CONTACT
N = Normal (Standard)
A = Next Most Popular
B = Not Popular
(limited availability)
C = Check for availability
D = Check for availability
E = Check for availability
SHELL
SIZE
POLARI-
ZATION
MINOR KEY LOCATIONS
AR & AP BR & BP CR & CP DR & DP
9
N 105 140 215 265
A 102 132 248 320
B 80 118 230 312
C 35 140 205 275
D 64 155 234 304
E 91 131 197 240
11 N 95 141 208 236
13 A 113 156 182 292
15
B 90 145 195 252
C 53 156 220 255
D 119 146 176 298
E 51 141 184 242
17 N 80 142 196 293
19
A 135 170 200 310
B 49 169 200 244
C 66 140 200 257
D 62 145 180 280
E 79 153 197 272
21 N 80 142 196 293
23 A 135 170 200 310
25
B 49 169 200 244
C 66 140 200 257
D 62 145 180 280
E 79 153 197 272
STEP 5: SELECT POLARIZATION
STEP 6: SELECT MODIFIER
Receptacle Plug
80 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
LAYOUTS BY SHELL SIZE
LAYOUT A-35 A-98 B-02 B-05 B-35 B-98 B-99 C-04
# OF CONTACTS 6 - #22 3 - #20 2 - #16 5 - #20 13 - #22 6 - #20 7 - #20 4 -#16
SERVICE RATING M I I M I I I
AB
LAYOUT C-08 C-35 C-98 D-05 D-15 D-18 D-19 D-35
# OF CONTACTS 8 - #20 22 - #22 10 - #20 5 - #16 14 - #20, 1 - #16 18 - #20 19- #20 37 - #22
SERVICE RATING I M I II I I I M
LAYOUT D-97 E-02 E-06 E-08 E-26 E-35 E-99 F-11
# OF CONTACTS 8 - #20, 4 - #16 38 - #22, 1 - #8 6 - #12 8 - #16 26 - #20 55 - #22 21 - #20 11 - #16
SERVICE RATING I M I II I M I II
30
11
6
1
17
LAYOUT F-32 F-35 G-11 G-16 G-35 G-39 G-41 G-75
# OF CONTACTS 32 - #20 66 - #22 11 - #12 16 - #16 79 - #22 2 - #16, 37 - #20 41 - #20 4 - #8
SERVICE RATING I M I II M I I N
LAYOUT H-21 H-35 H-53 H-55 J-04 J-7 J-8
# OF CONTACTS 21 - #16 100 - #22 53 - #20 55 - #20 48 - #20, 8 -#16 97 - #22, 2 -#8 8 - #8
SERVICE RATING I M I I I TWINAX TWINAX
1
7
16
22 29 64
72
79
85
94
99
93
84
7828
21
15
6
26 76
53
46
19 82
33 68
42
41 59
8118
7424
6732
60
H
LAYOUT J-19 J-20*J-24 J-29 J-35 J-43 J-61
# OF CONTACTS 19 - #12 10 - #20, 13 - #16,
4 - #12, 3 - #8
12 - #16, 12 - #12 29 - #16 128 - #22 23 - #20, 20 - #16 61 - #20
SERVICE RATING I N I I M I I
h
_
w
_
i
_
u
_f
_
d
_
j
_
y
_
r
_
x
_
k
_
n
_
o
_
m
__
v
_
c
_
q
_
q
_
LAYOUT J-90
# OF CONTACTS 40 - #20, 4 - #16, 2 - #8
SERVICE RATING I
h
_
w
_
z
_
e
_
f
_
d
_
g
_
y
_
r
_
x
_
k
_
n
_
s
_
t
_
u
_
m
__
v
_
c
_
a
_
b
_
q
_
q
_
=22 =20 =16 =12 =8
81
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
CONTACTS
PINS
SOCKETS
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
SOCKET PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE WIRE HOLE
FILLER
WIRE HOLE
FILLER
COLOR
1 2 3 IN. MM MIN.
IN.
MIN.
MM
MAX.
IN.
MAX.
MM
22D 28,26,24,22 M39029/56-348 Orange Yellow Gray 0.125 3.18 0.030 0.760 0.054 1.37 MS27488-22-2 Black
20 24,22,20 M39029/56-351 Orange Green Brown 0.188 4.77 0.040 1.020 0.083 2.11 MS27488-20-2 Red
16 20,18,16 M39029/56-352 Orange Green Red 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue
12 14,12 M39029/56-353 Orange Green Orange 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow
Insert head first, trim excess
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
PIN PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION SEALING
RANGE WIRE HOLE
FILLER
WIRE HOLE
FILLER
COLOR
1 2 3 IN. MM MIN.
IN.
MIN.
MM
MAX.
IN.
MAX.
MM
22D 28,26,24,22 M39029/58-360 Orange Blue Black 0.125 3.18 0.030 0.760 0.054 1.37 MS27488-22-2 Black
20 24,22,20 M39029/58-363 Orange Blue Orange 0.188 4.77 0.040 1.020 0.083 2.11 MS27488-20-2 Red
16 20,18,16 M39029/58-364 Orange Blue Yellow 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue
12 14,12 M39029/58-365 Orange Blue Green 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow
Insert head first, trim excess
LAYOUT J-19 J-20*J-24 J-29 J-35 J-43 J-61
# OF CONTACTS 19 - #12 10 - #20, 13 - #16,
4 - #12, 3 - #8
12 - #16, 12 - #12 29 - #16 128 - #22 23 - #20, 20 - #16 61 - #20
SERVICE RATING I N I I M I I
LAYOUT J-90
# OF CONTACTS 40 - #20, 4 - #16, 2 - #8
SERVICE RATING I
82 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
CONTACT TOOLS
PINS
SOCKETS
CONTACT
SIZE
HAND
CRIMP
TOOL
TURRET
HEAD
(LOCATOR)
TURRET
HEAD
(LOCATOR)
COLOR
POWER
CRIMP
TOOL
POWER
TOOL
LOCATOR
METAL PLASTIC
INSERTION
TOOL
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M MS27495A22M M81969/14-01 Green White
20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 M81969/14-10 Red Orange
16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 MS27495A16 M81969/14-03 Blue White
12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B DRK95-12B M81969/14-04 Yellow White
CONTACT
SIZE
HAND
CRIMP
TOOL
TURRET
HEAD
(LOCATOR)
TURRET
HEAD
(LOCATOR)
COLOR
POWER
CRIMP
TOOL
POWER
TOOL
LOCATOR
METAL PLASTIC
INSERTION
TOOL
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M MS27495A22M M81969/14-01 Green White
20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 M81969/14-10 Red Orange
16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 MS27495A16 M81969/14-03 Blue White
12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B DRK95-12B M81969/14-04 Yellow White
83
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
DIMENSIONS
SHELL SIZE F MAX. G MAX. S MAX. REAR METRIC
THREAD (PLATED) MASS MAX.*
A/9 .720 (18.4) .470 (11.9) .860 (21.8) M12x1.0-6g 0.100R 9.00 g
B/11 .830 (21.1) .590 (14.9) .980 (25.0) M15x1.0-6g 0.100R 13.00 g
C/13 1.00 (25.4) .700 (17.9) 1.16 (29.4) M18x1.0-6g 0.100R 18.00 g
D/15 1.13 (28.7) .860 (21.9) 1.28 (32.5) M22x1.0-6g 0.100R 23.00 g
E/17 1.27 (32.2) .980 (24.9) 1.41 (35.7) M25x1.0-6g 0.100R 25.00 g
F/19 1.37 (34.9) 1.10 (27.9) 1.52 (38.5) M28x1.0-6g 0.100R 32.00 g
G/21 1.50 (38.1) 1.22 (30.9) 1.64 (41.7) M31x1.0-6g 0.100R 35.00 g
H/23 1.62 (41.1) 1.33 (33.9) 1.77 (44.9) M34x1.0-6g 0.100R 41.00 g
J/25 1.74 (44.3) 1.45 (36.9) 1.89 (48.0) M37x1.0-6g 0.100R 48.00 g
*Mass without contacts
SHELL
SIZE
B +/-.012
(+/-0.3) C1 C2 D MAX. F +/-.004
(+/-0.1)
G +/-.004
(+/-0.1)
P +/-.008
(+/-0.2)
PP +/-.008
(+/-0.2)
REAR METRIC
THREAD (PLATED)
MASS
MAX.*
A/9 .94 (23.80) .72 (18.26) .59 (15.09) .77 (19.50) .620 (15.75) .470 (11.90) .130 (3.25) .220 (5.49) M12x1.0-6g 0.100R 8.00 g
B/11 1.03 (26.20) .81 (20.62) .72 (18.26) .77 (19.50) .740 (18.90) .590 (14.90) .130 (3.25) .190 (4.93) M15x1.0-6g 0.100R 11.00 g
C/13 1.13 (28.60) .91 (23.01) .81 (20.62) .77 (19.50) .870 (22.10) .700 (17.90) .130 (3.25) .190 (4.93) M18x1.0-6g 0.100R 14.00 g
D/15 1.22 (31.00) .97 (24.61) .91 (23.01) .77 (19.50) .990 (25.25) .860 (21.90) .130 (3.25) .190 (4.93) M22x1.0-6g 0.100R 18.00 g
E/17 1.31 (33.30) 1.06 (26.97) .97 (24.61) .77 (19.50) 1.18 (29.95) .980 (24.90) .130 (3.25) .190 (4.93) M25x1.0-6g 0.100R 23.00 g
F/19 1.44 (36.50) 1.16 (29.36) 1.06 (26.97) .77 (19.50) 1.24 (31.55) 1.10 (27.90) .130 (3.25) .190 (4.93) M28x1.0-6g 0.100R 26.00 g
G/21 1.56 (39.70) 1.25 (31.75) 1.16 (29.36) .74 (18.70) 1.37 (34.70) 1.22 (30.90) .130 (3.25) .190 (4.93) M31x1.0-6g 0.100R 31.00 g
H/23 1.69 (42.90) 1.38 (34.93) 1.25 (31.75) .74 (18.70) 1.49 (37.90) 1.33 (33.90) .150 (3.91) .240 (6.15) M34x1.0-6g 0.100R 36.00 g
J/25 1.81 (46.00) 1.50 (38.10) 1.38 (34.93) .74 (18.70) 1.62 (41.10) 1.45 (36.90) .150 (3.91) .240 (6.15) M37x1.0-6g 0.100R 43.00 g
*Mass without contacts
All dimensions in inches (millimeters in parenthesis)
TYPE 26 PLUG
D38999/26
ACT 26
TYPE 20 SQUARE FLANGE
D38999/20
ACT 20
Ø SGF
31 max.
B
B
C
E1 max.
C
4 holes Ø T
Ø H
E
C1
C2
P
PP
31,50 max.
DE
Ø R Ø S
G
E
B
G
5
13,50
±0,1
13,20 max.
FF
13,20 max.
31,50 max.
W ith PCB contacts
GG FF
EE
Ø R Ø S
32,50 max.32,50 max.
13,20 max.13,20 max.
22,60 max.22,60 max.
B
M
Ø A
5
12,06 ±0,6
84 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
DIMENSIONS
TYPE 24 JAM-NUT
D38999/24
ACT 24
SHELL SIZE A +/-.012
(+/-0.3)
B +/-.016
(+/-0.4)
E +.004/-.028
(+0.1/-0.7)
F +/-.004
(+/-0.1)
G +/-.004
(+/-0.1) MREAR METRIC
THREAD (PLATED) MASS MAX.*
A/9 1.19 (30.20) 1.06 (27.00) .12 (3.00) .62 (15.75) .47 (11.90) .86 (21.82) M12x1.0-6g 0.100R 11.00 g
B/11 1.37 (34.90) 1.25 (31.80) .12 (3.00) .74 (18.90) .59 (14.90) .98 (24.99) M15x1.0-6g 0.100R 14.00 g
C/13 1.50 (38.10) 1.37 (34.90) .12 (3.00) .87 (22.10) .70 (17.90) 1.17 (29.77) M18x1.0-6g 0.100R 18.00 g
D/15 1.63 (41.30) 1.50 (38.10) .12 (3.00) .99 (25.25) .86 (21.90) 1.30 (32.91) M22x1.0-6g 0.100R 23.00 g
E/17 1.75 (44.50) 1.63 (41.30) .12 (3.00) 1.18 (29.95) .98 (24.90) 1.42 (36.12) M25x1.0-6g 0.100R 29.00 g
F/19 1.94 (49.20) 1.81 (46.00) .15 (3.70) 1.24 (31.55) 1.10 (27.90) 1.55 (39.25) M28x1.0-6g 0.100R 35.00 g
G/21 2.06 (52.40) 1.94 (49.20) .15 (3.70) 1.37 (34.70) 1.22 (30.90) 1.67 (42.47) M31x1.0-6g 0.100R 38.00 g
H/23 2.19 (55.60) 2.06 (52.40) .15 (3.70) 1.49 (37.90) 1.33 (33.90) 1.80 (45.61) M34x1.0-6g 0.100R 46.00 g
J/25 2.31 (58.70) 2.19 (55.60) .15 (3.70) 1.62 (41.10) 1.45 (36.90) 1.94 (49.25) M37x1.0-6g 0.100R 55.00 g
*Mass without contacts
All dimensions in inches (millimeters in parenthesis)
C1
C2
P
PP
31,50 max.
DE
Ø R Ø S
G
E
B
G
5
13,50
±0,1
13,20 max.
FF
13,20 max.
31,50 max.
W ith PCB contacts
GG FF
EE
Ø R Ø S
32,50 max.32,50 max.
13,20 max.13,20 max.
22,60 max.22,60 max.
B
M
Ø A
5
12,06 ±0,6
85
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS
ACCESSORIES
DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS
CABLE CLAMPS
D38999 DTS DUMMY RECEPTACLES RECEPTACLE DUST CAPS PLUG DUST CAP
FOR FLANGED FOR JAM NUT
A 9 D38999/22A** D38999/33**9R D38999/33**9N D38999/32**9##
B 11 D38999/22B** D38999/33**11R D38999/33**11N D38999/32**11##
C 13 D38999/22C** D38999/33**13R D38999/33**13N D38999/32**13##
D 15 D38999/22D** D38999/33**15R D38999/33**15N D38999/32**15##
E 17 D38999/22E** D38999/33**17R D38999/33**17N D38999/32**17##
F 19 D38999/22F** D38999/33**19R D38999/33**19N D38999/32**19##
G 21 D38999/22G** D38999/33**21R D38999/33**21N D38999/32**21##
H 23 D38999/22H** D38999/33**23R D38999/33**23N D38999/32**23##
J 25 D38999/22J** D38999/33**25R D38999/33**25N D38999/32**25##
D38999 DTS STRAIGHT RIGHT ANGLE CABLE RANGE
LOW COST NON- DETENT LOW COST NON- DETENT INCHES MM
A 9 M85049/91-9** M85049/91S9** M85049/92-9** M85049/92S9** 0.219 5.56
B 11 M85049/91-11** M85049/91S11** M85049/92-11** M85049/92S11** 0.264 6.71
C 13 M85049/91-13** M85049/91S13** M85049/92-13** M85049/92S13** 0.344 8.74
D 15 M85049/91-15** M85049/91S15** M85049/92-15** M85049/92S15** 0.460 11.68
E 17 M85049/91-17** M85049/91S17** M85049/92-17** M85049/92S17** 0.545 13.84
F 19 M85049/91-19** M85049/91S19** M85049/92-19** M85049/92S19** 0.615 15.62
G 21 M85049/91-21** M85049/91S21** M85049/92-21** M85049/92S21** 0.698 17.73
H 23 M85049/91-23** M85049/91S23** M85049/92-23** M85049/92S23** 0.700 17.78
J 25 M85049/91-25** M85049/91S25** M85049/92-25** M85049/92S25** 0.850 21.59
** Select Plating
J = Composite Olive Drab over Chromate
M = Composite Electroless Nickel
T = Composite without plating
F = Aluminium Electroless Nickel
W = Aluminium Olive Drab over Chromate
All dimensions in inches (millimeters in parenthesis)
** Select Code for Plating
J = Composite Olive Drab over Chromate
M = Composite Electroless Nickel
F = Aluminium Electroless Nickel
W = Aluminium Olive Drab over Chromate
## = Select code for ring or loop
N = Ring to attach to backshell as shown
R = Loop for screw mounting
86 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
ACCESSORIES
STANDARD MIL-SPEC
MIL-SPEC
PREFIX SEALED EMI/RFI
S = STRAIGHT
A = 90 DEGREES
B = 45 DEGREES
ENDBELL TYPE DESCRIPTION
M85049/69 Y N S Heat Shrink Boot Adapters
Designed for use with straight or right angle shrink
boots. A knurled rear section with a boot groove
provide an excellent surface for the boot to grab the metal
endbell. Available with lock wire and drain holes. See
Heat Shrink Boots on aSee Heat Shrink Boots on
pages 168-169.
M85049/21 N N S Extender Backshell with cable clamp
Non-environmental, designed for use with jacketed
cable, allows extra space to break out the wires and
still provide stain relief clamping to the outside of the
cable jacket.
M85049/18 Y Y S Environmental Shielded Endbell
This EMI/RFI shielding environmentally sealing endbell
features a standard style cable clamp with gland seal at
the end of and extender style backshell.
M85049/19 N Y S Non-Environmental Shielded Endbell This EMI/RFI shielding non-environmentally sealing
endbell features a standard style cable clamp.
M85049/88
M85049/89
M85049/88 Y Y
S
B
A
Banding Adapter
Banding adapters utilize a band of metal that fastens
and grounds cable shields to the outside of endbells.
This method of terminating shields has advantages in
that they typically use tools to tighten trim the bands.
These tools make the termination tight, repeatable,
reworkable (if you make a mistake just cut the band off
and start again) and facilitates service. Banding adapters
help lower the total applied cost by having simpler
designs that have fewer parts with uncomplicated
assembly procedures.
M85049/14S N N S Compression Nut Wire Seal Compression Nut
NOTE: If military-standard versions won’t work for your applications, please contact us with your requirements.
87
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
ASSEMBLY INSTRUCTIONS
STEP 1: Strip wires. See above for correct strip
length for contact. Insert wire into rear of contact.
Wire insulation must push against rear of contact.
Wire must be visible through inspection hole.
STEP 2: M22520 series crimp tool and locator
is recommended. aSee page 82 for choice of tur-
ret head and selection setting according to correct
size, part number and wire gauge size.
STEP 3: Insert contact and wire into tool jaws.
To crimp, squeeze handles together fully until
ratchet releases and allows handles to expand;
otherwise, contact cannot be extracted from tool
jaws. Maintain slight insertion pressure on wire
while crimping contact to wire.
STEP 1: Remove hardware from plug or receptacle
and slip over wire bundle in proper order for
reassembly.
STEP 2: Using proper plastic or metal insertion tool for
corresponding contact, position wire in tip of the tool
so that the tool tip presses against the contact shoulder.
STEP 3: Press tool against contact shoulder
and, with firm and even pressure, insert wired
contact and tool tip into center contact cavity.
STEP 4: When contact bottoms, a slight “click” can
be heard as tines of metal retaining clip snap into
place behind contact shoulder.
STEP 5: Remove tool and pull back lightly on wire
to make sure contact is properly seated. Repeat
operation with remainder of contacts to be inserted,
beginning with the center cavity and working
outward in alternating rows.
STEP 6: After all contacts are inserted, fill any
empty cavities with wire sealing plugs. Reassemble
plug or receptacle hardware.
CONTACT CRIMPING
CONTACT INSERTION
correct crimp
incorrect crimp
WIRE STRIPPING
Strip insulation from end of wire to be crimped. (See table for proper
stripping dimensions.) Do not cut or damage wire strands.
A
WIRE SIZE A
22, 22M, 22D .125 (3.18)
20 .188 (4.77)
16 .188 (4.77)
12 .188 (4.77)
10 .335 (8.51)
8 (power) .470 (11.99)
88 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH ACT SERIES MIL-DTL-38999 SERIES III COMPOSITE CONNECTORS
ASSEMBLY INSTRUCTIONS
STEP 1: Remove hardware from plug or receptacle
and slide hardware back along wire bundle.
STEP 2: Using plastic or metal extraction tool with
proper color code corresponding to contact size,
place wire in tool.
STEP 3: Insert tool into contact cavity until tool
tip bottoms against the contact shoulder, expanding
clip retaining tines.
STEP 4: Hold wire firmly in tool and extract wired
contact and tool. Repeat operation for all contacts
to be extracted.
STEP 5: Fill any empty cavities with wire sealing
plugs. Reassemble plug or receptacle hardware.
Note: DTS series shown.
89
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
INTERMATEABLE WITH SOURIAU CONNECTORS
AND ALL MIL-DTL-83723 SERIES III
TE DEUTSCH DL series MIL-DTL-83723 series III connectors
have a quick-mating, three-point bayonet coupling system.
TE DEUTSCH DL series connectors are designed for the harsh
environments found in communications equipment, industrial
equipment, and armored tanks, and are excellent aerospace
connectors. These TE DEUTSCH connectors are mil spec
to MIL-83723 and have a high-quality contact retention system.
The DL series is intermateable with Souriau connectors, all
MIL-DTL-83723 series III connectors, and all MIL-DTL-26500
bayonet connectors. For full product details on the TE DEUTSCH
DL series MIL-DTL-83723 series III connectors, please see
the specifications below.
• High-performance military aircraft
• Commercial aircraft
• Communications equipment
• Armored personnel carriers & tanks
• High temperature industrial equipment
• High-reliability
• Outstanding EMI-shielding protection
• Operates at extreme temperatures
• High-density connectors
• Broad range of military and commercial accessories
• MIL-DTL-83723 qualified
TE Connectivity DEUTSCH DL Series
MIL-DTL-83723 Series III Connectors
APPLICATIONS
FEATURES
90 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
MATERIALS AND FINISHES
Shell Aluminium Alloy or Stainless Steel
Shell Plating Electroless Nickel, Olive Drab Chromate over nickel, Anodized, and Passivated
Bayonet Pin Passivated Stainless Steel
Contacts Copper Alloy
Contact Platings 50u" Gold Plated
Insulator Rigid Plastic dielectric
Seals Silicone based elastomer
ELECTRICAL DATA
Test Voltage
SERVICE RATING SEA LEVEL
VAC RMS
50000 FEET
ALTITUDE VAC RMS
70000 FEET
ALTITUDE VAC RMS
110000 FEET
ALTITUDE VAC RMS
I 1500 500 375 200
II 2300 750 500 200
Current Rating
CONTACT SIZE DC TEST CURRENT IN AMPS POTENTIAL DROP MILLIVOLT AT
77ºF (25ºC)
20 7.5 <15
16 13 <21
12 23 <22
TECHNICAL
SPECIFICATIONS
91
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
MECHANICAL DATA
Wire Range Sizes 12-24AWG
Insulation Resistance 5000 Megaohms minimum at 77ºF (25ºC)
Mating Life 500 cycle minimum
Salt Spray 48 hours unmated; 452 hours mated
Heat Class A,R, & G +392ºF (200ºC), Class W +347ºF (175ºC) for 1000 hours
Vibration 10 to 2000Hz (20g's) 1 microseconds maximum discontinuity.
Shock 300g's for 3 microseconds duration, 1 microsecond maximum discontinuity
Contact Type Crimp, coax, shielded, printed circuit board, thermocouple, and fiber optic
Number of Circuits 3 to 61
Polarization Five keyway, three point bayonet with optional keyed polarization shells or
rotation of insert
Approvals/Agency
Listing MIL-DTL-83723
Contact Retention
CONTACT SIZE RETENTION AXIAL LOAD +/-10 PERCENT SEPARATION FORCE MINIMUM (INITIAL)
NEWTONS LBS. NEWTONS OUNCES
20 88.9 20 0.194 0.7
16 111.2 25 0.556 2
12 133.4 30 0.834 3
Wire Sealing Range
CONTACT SIZE WIRE SEALING RANGE MIN. WIRE SEALING RANGE MAX.
IN MM IN MM
20 0.040 1.02 0.083 2.11
16 0.053 1.35 0.103 2.62
12 0.097 2.46 0.158 4.01
8 0.164 4.17 0.255 6.48
4 0.288 7.32 0.370 9.40
0 0.415 10.54 0.550 13.97
TECHNICAL
SPECIFICATIONS
92 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
M83723/73
with Socket contacts
M83723/74
with Pin contacts
Jam Nut Receptacle
M83723/71
with Socket contacts
M83723/72
with Pin contacts
Square Flange Receptacle
(Military part number example)
HOW TO ORDER 83723/DL SERIES CONNECTORS - MILITARY
A* = Aluminium Shell, black non-conductive anodized plated
R = Aluminium Shell, electroless nickel plated
W = Aluminium Shell, olive drab cadmium plated
*not available for styles /77 and /78
STEP 2: SELECT FINISH
M83723/75
with Socket contacts
M83723/76
with Pin contacts
Standard Plug
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
M83723/77
with Socket contacts
M83723/78
with Pin contacts
Shielded Plug
MATING GUIDE
/71 /72 /73 /74 /75 /76 /77 /78
/71 ⁕ ⁕
/72 ⁕ ⁕
/73 ⁕ ⁕
/74 ⁕ ⁕
/75 ⁕ ⁕
/76 ⁕ ⁕
/77 ⁕ ⁕
/78 ⁕ ⁕
Mating connectors will mate a plug to a receptacle, so long as the layout and keying are the same and the contact types are opposite.
Mates with
12345
M83723/76 W1210 N –LC
SHELL STYLE FINISH LAYOUT POLARIZATION MODIFIER
93
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
HOW TO ORDER 83723/DL SERIES CONNECTORS - MILITARY
STEP 3: SELECT LAYOUT
N = Normal
6 = Keyed Shell
7 = Keyed Shell
8 = Keyed Shell
9 = Keyed Shell
Y** = Keyed Shell
N = Normal Rotation
1 = Insert Rotation ***
2 = Insert Rotation ***
3 = Insert Rotation ***
4 = Insert Rotation ***
5 = Insert Rotation ***
STEP 4: SELECT POLARIZATION
a See page 96-97 for listing by # of contacts
LAYOUT NUMBER SERVICE RATING CONTACTS
TOTAL NUMBER 20 16 12
0803 I 3 3
0898 I 3 3
1002 I 2 2
1005 I 5 5
1006 I 6 6
1020 I 2 2
1203 I 3 3
1212 I 12 12
1404 I 4 4
1407 I 7 7
1412 I 12 9 3
1415 I 15 15
1610 I 10 10
1624 I 24 24
1808 I 8 8
1814 I 14 14
1831 I 31 31
2016 I 16 16
2025 I 25 19 6
2028 I 28 24 4
2039 I 39 37 2
2041 I 41 41
2212 I 12 12
2219 I 19 19
2232 I 32 26 6
2255 I 55 55
2419 I 19 19
2443 I 43 23 20
2457 I 57 55 2
2461 I 61 61
ALTERNATE KEYING POSITIONS OF SHELL
SHELL
SIZE
POLARIZING
POSITION
KEYWAY ANGLE (DEGREES)
A B C D
8 thru 24 N 105 140 215 265
8 & 10
6 102 132 248 320
7 80 118 230 312
8 35 140 205 275
9 64 155 234 304
10 only Y** 25 115 220 270
12 thru 28
6 18 149 192 259
7 92 152 222 342
8 84 152 204 334
9 24 135 199 240
Y** 98 152 268 338
** Position Y supersedes inactive positions 10 & Z
designations. Ref MIL-STD-1554
ALTERNATE ROTATIONS OF LAYOUTS ***
SHELL SIZE POLARIZING
POSITION
INSERT
ANGLE
(DEGREE)
8 & 10
N 0
1 10
2 20
3 30
4 40
5 50
12 thru 28
N 0
1 10
2 20
3 30
4 40
5 50
*** Positions 1-5 are inactive for new designs per
MIL-STD-1554.
Receptacle
PlugReceptacles
–LC = for use with standard contacts, but supplied without
contacts, seal plugs or tools (PO must state Less Contacts)
Note: –LC is not marked on part
STEP 5: SELECT MODIFIER
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TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
HOW TO ORDER 83723/DL SERIES CONNECTORS - COMMERCIAL
DL66R
Standard Plug
DL60R
Square Flange Receptacle DL64R
Jam Nut Receptacle
DL66R 12-10 P N -6117 -LC
SHELL STYLE LAYOUT CONTACT POLARIZATION FINISH MODIFIER
1 2 3 4 5 6
(Commercial part number example)
STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
RECEPTACLES PLUGS
DL68G
Shielded Plug
STEP 2: SELECT LAYOUT
a See page 96-97 for listing by # of contacts
LAYOUT NUMBER SERVICE RATING CONTACTS
TOTAL NUMBER 20 16 12
8-3 I 3 3
8-98 I 3 3
10-2 I 2 2
10-5 I 5 5
10-6 I 6 6
10-20 I 2 2
12-3 I 3 3
12-12 I 12 12
14-4 I 4 4
14-7 I 7 7
14-12 I 12 9 3
14-15 I 15 15
16-10 I 10 10
16-24 I 24 24
18-08 I 8 8
18-14 I 14 14
18-31 I 31 31
20-16 I 16 16
20-25 I 25 19 6
20-28 I 28 24 4
20-39 I 39 37 2
20-41 I 41 41
22-12 I 12 12
22-19 I 19 19
22-21 I 21 21
22-32 I 32 26 6
22-55 I 55 55
24-19 I 19 19
24-43 I 43 23 20
24-57 I 57 55 2
24-61 I 61 61
Mates with
95
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
HOW TO ORDER 83723/DL SERIES CONNECTORS - COMMERCIAL
–LC = for use with standard contacts, but supplied without
contacts, seal plugs or tools (PO must state Less Contacts)
Note: –LC is not marked on part
P = Pin S = Socket
STEP 3: SELECT CONTACT
N = Normal
6 = Keyed Shell
7 = Keyed Shell
8 = Keyed Shell
9 = Keyed Shell
Y** = Keyed Shell
STEP 4: SELECT POLARIZATION
STEP 6: SELECT MODIFIER
-6116* = Aluminium Shell, black non-conductive anodized plated
-6117 = Aluminium Shell, olive drab cadmium plated
-6106 = Aluminium Shell, electroless nickel plated
*Not available for shell type DL68G
STEP 5: SELECT FINISH
ALTERNATE KEYING POSITIONS OF SHELL
SHELL SIZE POLARIZING
POSITION
KEYWAY ANGLE (DEGREES)
A B C D
8 thru 24 N 105 140 215 265
8 & 10
6 102 132 248 320
7 80 118 230 312
8 35 140 205 275
9 64 155 234 304
10 only Y** 25 115 220 270
12 thru 28
6 18 149 192 259
7 92 152 222 342
8 84 152 204 334
9 24 135 199 240
Y** 98 152 268 338
** Position Y supersedes inactive positions 10 & Z designations. Ref MIL-STD-1554
96 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
=20 =16 =12
LAYOUT 8-3 8-98 10-2 10-5 10-6
# OF CONTACTS 3-#20 3-#20 2-#20 5-#20 6-#20
SERVICE RATING I I I I I
LAYOUT 10-20 12-3 12-12 14-4 14-7
# OF CONTACTS 2-#16 3-#16 12-#20 4-#12 7-#16
SERVICE RATING IIIII
LAYOUT 14-12 14-15 16-10 16-24 18-08
# OF CONTACTS 9-#20, 3-#16 15-#20 10-#16 24-#20 8-#12
SERVICE RATING IIIII
LAYOUT 18-14 18-31 20-16 20-25 20-28
# OF CONTACTS 14-#16 31-#20 16-#16 19-#20, 6-#12 24-#20, 4-#12
SERVICE RATING IIIII
LAYOUTS BY SHELL SIZE
1
8
2
3
45
6
7
97
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
=20 =16 =12
LAYOUT 20-39 20-41 22-12 22-19
# OF CONTACTS 37-#20, 2-#16 41-#20 12-#12 19-#16
SERVICE RATING IIII
LAYOUT 24-43 24-57 24-61
# OF CONTACTS 23-#20, 20-#16 55-#20, 2-#12 61-#20
SERVICE RATING III
LAYOUT 22-21 22-32 22-55 24-19
# OF CONTACTS 21-#16 26-#20, 6-#12W 55-#20 19-#12
SERVICE RATING IIII
LAYOUTS BY SHELL SIZE
1617
18
19
7
98
10
2
3 11
4 12
13
14
15
16 5
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TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
CONTACTS
PINS
SOCKETS
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
SOCKET
PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION
SEALING RANGE WIRE HOLE
FILLER
WIRE
HOLE
FILLER
COLOR
1 2 3 IN MM IN MM
20 20,22,24 M39029/5-115 Brown Brown Green 0.1875 4.77 .040/.083 1.02/2.11 MS27488-20-2 Red
16 16,18,20 M39029/5-116 Brown Brown Blue 0.2812 7.14 .053/.103 1.35/2.62 MS27488-16-2 Blue
12 12 & 14 M39029/5-118 Brown Brown Grey 0.2812 7.14 .097/.158 2.46/4.01 MS27488-12-2 Yellow
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
PIN PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION
SEALING RANGE WIRE HOLE
FILLER
WIRE
HOLE
FILLER
COLOR
1 2 3 IN MM IN MM
20 20,22,24 M39029/5-115 Brown Brown Green 0.1875 4.77 .040/.083 1.02/2.11 MS27488-20-2 Red
16 16,18,20 M39029/5-116 Brown Brown Blue 0.2812 7.14 .053/.103 1.35/2.62 MS27488-16-2 Blue
12 12 & 14 M39029/5-118 Brown Brown Grey 0.2812 7.14 .097/.158 2.46/4.01 MS27488-12-2 Yellow
Insert head first, trim excess
Insert head first, trim excess
99
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
PINS
SOCKETS
CONTACT TOOLS
CONTACT
SIZE
HAND-CRIMP
TOOL
POWER-
CRIMP TOOL
TURRET
HEADS
USE
LOCATOR
COLOR
METAL PLASTIC
INSERTION
TOOL
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
20 M22520/1-01 WA27FƗƗ M22520/1-02 Red DAK83-20B DRK83-20B M81969/14-11 Red White
16 M22520/1-01 WA27FƗƗ M22520/1-02 Blue DAK83-16B DRK83-16B M81969/14-03 Blue White
12 M22520/1-01 WA27FƗƗ M22520/1-02 Yellow DAK83-12B DRK83-12B M81969/14-04 Yellow White
CONTACT
SIZE
HAND-CRIMP
TOOL
POWER-
CRIMP TOOL
TURRET
HEADS
USE
LOCATOR
COLOR
METAL PLASTIC
INSERTION
TOOL
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
20 M22520/1-01 WA27FƗƗ M22520/1-02 Red DAK83-20B DRK83-20B M81969/14-11 Red White
16 M22520/1-01 WA27FƗƗ M22520/1-02 Blue DAK83-16B DRK83-16B M81969/14-03 Blue White
12 M22520/1-01 WA27FƗƗ M22520/1-02 Yellow DAK83-12B DRK83-12B M81969/14-04 Yellow White
100 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
PLUG
M83723/75, /76, /77, /78
DL66R
FLANGE MOUNT
M83723/71 & M83723/72
DL60R
DIMENSIONS
SHELL SIZE V DIA. MAX. W THREAD CLASS 2A
80.782 (19.86) .5000-20 UNF
10 0.926 (23.52) .6250-24 UNEF
12 1.043 (26.49) .7500-20 UNEF
14 1.183 (30.04) .8750-20 UNEF
16 1.305 (33.14) 1.000-20 UNEF
18 1.391 (35.33) 1.0625-18 UNEF
20 1.531 (38.88) 1.1875-18 UNEF
22 1.656 (42.06) 1.3125-18 UNEF
24 1.777 (45.13) 1.4375-18 UNEF
SHELL
SIZE
AA MAX. PANEL
THICKNESS A MAX. B +/-.005
(+/- 1.27) C MAX. D +/- .010
(+/- .254)
E +/-.016
(+/- .406)
W THREAD
CLASS 2A
G +/-.005
(+/- .127)
H DIA. +/-.005
(+/- .127)
8.087 (2.21) .118 (3.00) .828 (21.0) .594 (15.1) 1.300 (33.02) .781 (18.24) .062 (1.6) .5000-20 UNF 0.120 (3.05) 0.568 (14.42)
10 .087 (2.21) .118 (3.00) .954 (24.2) .719 (18.3) 1.300 (33.02) .781 (18.24) .062 (1.6) .6250-24 UNEF 0.120 (3.05) 0.685 (17.39)
12 .087 (2.21) .118 (3.00) 1.047 (26.6) .812 (20.6) 1.300 (33.02) .781 (18.24) .062 (1.6) .7500-20 UNEF 0.120 (3.05) 0.864 (21.94)
14 .087 (2.21) .118 (3.00) 1.141 (29.0) .906 (23.0) 1.300 (33.02) .781 (18.24) .062 (1.6) .8750-20 UNEF 0.120 (3.05) 0.989 (25.12)
16 .087 (2.21) .118 (3.00) 1.234 (31.3) .969 (24.6) 1.300 (33.02) .781 (18.24) .062 (1.6) 1.000-20 UNEF 0.120 (3.05) 1.113 (28.27)
18 .087 (2.21) .118 (3.00) 1.328 (33.7) 1.062 (27.0) 1.300 (33.02) .781 (18.24) .062 (1.6) 1.0625-18 UNEF 0.120 (3.05) 1.238 (31.44)
20 .212 (5.38) .212 (5.38) 1.453 (36.9) 1.156 (29.4) 1.300 (33.02) .781 (18.24) .094 (2.4) 1.1875-18 UNEF 0.120 (3.05) 1.363 (34.62)
22 .212 (5.38) .212 (5.38) 1.578 (40.1) 1.250 (31.8) 1.300 (33.02) .781 (18.24) .094 (2.4) 1.3125-18 UNEF 0.120 (3.05) 1.488 (37.79)
24 .212 (5.38) .212 (5.38) 1.703 (43.3) 1.375 (34.9) 1.300 (33.02) .781 (18.24) .094 (2.4) 1.4375-18 UNEF 0.147 (3.73) 1.615 (41.02)
All dimensions in inches (millimeters in parenthesis)
A (TYP)
(2)
B (TYP)
(2)
C MAX
D
(2)
E
.130
.190
AA PANEL
.125
MAX W THD
F
MAX
AA PANEL
.125
MAX
Y
E
D
(2)
G DIA
H DIA
B
(2)
(TYP)
K (TYP)
L DIA
C MAX
M
.130
.190
BB W THD
N MAXZ
M
R DIA
P
S MAX
(TYP)
T DIA
C MAX
DE
.130
.190
W THD
1.230 MAX
V
DIA MAX
W THD
130
190
A (TYP)
(2)
B (TYP)
(2)
C MAX
D
(2)
E
.130
.190
AA PANEL
.125
MAX W THD
F
MAX
AA PANEL
.125
MAX
Y
E
D
(2)
G DIA
H DIA
B
(2)
(TYP)
K (TYP)
L DIA
C MAX
M
.130
.190
BB W THD
N MAXZ
M
R DIA
P
S MAX
(TYP)
T DIA
C MAX
DE
.130
.190
W THD
1.230 MAX
V
DIA MAX
W THD
130
190
101
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
JAM NUT RECEPTACLE
M83723/73 & M83723/74
DL64R
DIMENSIONS
SHELL
SIZE BB MAX. PANEL K MAX. L +/-.016
(+/-.406)
M +/-.010
(+/-.254) C MAX. W THREAD
CLASS 2A PR DIA.
8.187 (4.75) .979 (24.87) 1.063 (26.99) .771 (19.58) 1.300 (33.02) .5000-20 UNF .605 (15.37) .635 (16.13)
10 .187 (4.75) 1.104 (28.04) 1.188 (30.16) .771 (19.58) 1.300 (33.02) .6250-24 UNEF .730 (18.54) .760 (19.30)
12 .187 (4.75) 1.291 (32.79) 1.378 (34.94) .771 (19.58) 1.300 (33.02) .7500-20 UNEF .917 (23.29) .947 (24.05)
14 .187 (4.75) 1.391 (35.33) 1.501 (38.11) .771 (19.58) 1.300 (33.02) .8750-20 UNEF .980 (24.89) 1.010 (25.65)
16 .187 (4.75) 1.516 (38.51) 1.626 (41.29) .771 (19.58) 1.300 (33.02) 1.000-20 UNEF 1.105 (28.07) 1.135 (28.83)
18 .187 (4.75) 1.641 (41.68) 1.751 (44.46) .771 (19.58) 1.300 (33.02) 1.0625-18 UNEF 1.229 (31.22) 1.260 (32.00)
20 .250 (6.35) 1.766 (44.86) 1.939 (49.24) .771 (19.58) 1.300 (33.02) 1.1875-18 UNEF 1.354 (34.39) 1.385 (35.18)
22 .250 (6.35) 1.954 (49.63) 2.063 (52.39) .771 (19.58) 1.300 (33.02) 1.3125-18 UNEF 1.479 (37.57) 1.510 (38.35)
24 .219 (5.56) 2.079 (52.81) 2.188 (55.56) .771 (19.58) 1.300 (33.02) 1.4375-18 UNEF 1.604 (40.74) 1.635 (41.53)
All dimensions in inches (millimeters in parenthesis)
A (TYP)
(2)
B (TYP)
(2)
C MAX
D
(2)
E
.130
.190
AA PANEL
.125
MAX W THD
F
MAX
AA PANEL
.125
MAX
Y
E
D
(2)
G DIA
H DIA
B
(2)
(TYP)
K (TYP)
L DIA
C MAX
M
.130
.190
BB W THD
N MAXZ
M
R DIA
P
S MAX
(TYP)
T DIA
C MAX
DE
.130
.190
W THD
1.230 MAX
V
DIA MAX
W THD
130
190
102 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
SHELL
SIZE
DUMMY RECEPTACLES OLIVE DRAB OVER
CADMIUM PLATED
METAL DUSTCAP
FOR PLUGS FOR RECEPTACLE
FLANGED WITH SASH CHAIN
8M83723/61-28*M83723/59-28*M83723/60-28*
10 M83723/61-210*M83723/59-210*M83723/60-210*
12 M83723/61-212*M83723/59-212*M83723/60-212*
14 M83723/61-214*M83723/59-214*M83723/60-214*
16 M83723/61-216*M83723/59-216*M83723/60-216*
18 M83723/61-218*M83723/59-218*M83723/60-218*
20 M83723/61-220*M83723/59-220*M83723/60-220*
22 M83723/61-222*M83723/59-222*M83723/60-222*
24 M83723/61-224*M83723/59-224*M83723/60-224*
*Select plating code to match connector plating
A = Black Anodized
R = Electroless nickel
W = Olive drab chromate over cadmium over electroless nickel (500-hour salt spray)
DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS
ACCESSORIES
DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS
All dimensions in inches (millimeters in parenthesis)
STANDARD CABLE CLAMPS
SHELL
SIZE
STRAIGHT CLAMP 90° CABLE ENTRY
LOW COST SELF-LOCKING LOW COST SELF-LOCKING MAX MIN
8 M85049/52-1-8*M85049/52S8*M85049/51-1-8*M85049/51S8*.204 (5.18) .125 (3.18)
10 M85049/52-1-10*M85049/52S10*M85049/51-1-10*M85049/51S10*.286 (7.26) .187 (4.75)
12 M85049/52-1-12*M85049/52S12*M85049/51-1-12*M85049/51S12*.416 (10.57) .291 (7.39)
14 M85049/52-1-14*M85049/52S14*M85049/51-1-14*M85049/51S14*.476 (12.09) .351 (8.92)
16 M85049/52-1-16*M85049/52S16*M85049/51-1-16*M85049/51S16*.625 (15.88) .501 (12.72)
18 M85049/52-1-18*M85049/52S18*M85049/51-1-18*M85049/51S18*.706 (17.93) .518 (13.16)
20 M85049/52-1-20*M85049/52S20*M85049/51-1-20*M85049/51S20*.831 (21.11) .581 (14.76)
22 M85049/52-1-22*M85049/52S22*M85049/51-1-22*M85049/51S22*.956 (24.28) .644 (16.36)
24 M85049/52-1-24*M85049/52S24*M85049/51-1-24*M85049/51S24*1.081 (27.46) .706 (17.93)
*Select plating code to match connector plating
A = Black Anodized
R = Electroless nickel
W = Olive drab chromate over cadmium over electroless nickel (500-hour salt spray)
103
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
ACCESSORIES
STANDARD CABLE CLAMPS
DESCRIPTION PART NUMBER PREFIX STRAIGHT 90° 45°
Heat Shrink Boot Adapter M85049/60 X
Environmental
M85049/7 X
M85049/9 X
M85049/11 X
EMI/RFI
Non- Environmental
M85049/23 X
M85049/24 X
M85049/25 X
EMI/RFI Environmental
M85049/6 X
M85049/8 X
M85049/10 X
EMI/RFI Crimp Ring M85049/26 X
EMI/RFI Banding
M85049/82 X
M85049/83 X
M85049/84 X
Cable Tie
M85049/55 X
M85049/53 X
M85049/54 X
Wire Seal Compression
Nuts “E” M85049/31 X
NOTE: If military-standard versions won’t work for your applications, please contact us with your requirements.
104 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
ASSEMBLY INSTRUCTIONS
STEP 1: Strip wires. See above for
correct strip length for contact. Insert wire
into rear of contact. Wire insulation must
push against rear of contact. Wire must be
visible through inspection hole.
STEP 2: Use M22520/1-01 crimp tool with
proper crimp locator M22520/1-02.
CONTACT SIZE COLOR
20 Red
16 Blue
12 Yellow
STEP 3: Insert contact and wire into tool
jaws. To crimp, squeeze handles together
fully until ratchet releases and allows
handles to expand; otherwise, contact
cannot be extracted from tool jaws.
Maintain slight insertion pressure on wire
while crimping contact to wire.*
*IMPORTANT NOTE: Microsection the contact to verify crimp quality.
STEP 1: Remove backshell and put wired
contacts through cable clamp opening.
STEP 2: Use colored end of CIET tool for
insertion. Place wire into tool at large opening.
To facilitate contact insertion, a minimum six
inches of free wire is recommended.
STEP 3: Slide tool on wire while
holding thumb against wire at opening.
Wire will slip into tool.
WIRE STRIPPING AND CONTACT CRIMPING
CONTACT INSERTION
correct crimp
incorrect crimp
105
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
ASSEMBLY INSTRUCTIONS
STEP 4: With tool pressed against
shoulder of contact, starting at the center
cavity, insert wired contact and tool into
properly-identified cavity at rear of plug
with firm, even pressure. Do not use
excessive pressure.
STEP 5: When contact bottoms, a slight
click can be heard as tines of metal
retaining clip snap into place behind
contact shoulder.
STEP 6: Check face of plug or receptacle
for proper contact installation. In socket
inserts with a large number of contacts,
cavities are identified in a spiral pattern.
A projecting line from the spiral indicates
omission of a letter; a broken circle around
a cavity indicates transition between
capitals, lower case and double letters.
STEP 7: Withdraw tool from rear of plug.
To be sure that contact is locked, pull back
lightly on wire. Then remove tool from wire
and proceed with other contacts.
STEP 8: After all contacts are inserted, fill
unwired cavities with sealing plugs (insert
head first and leave end protruding for
ease of removal), assemble backshell on
rear of connector.
CONTACT INSERTION (CONT.)
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TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
ASSEMBLY INSTRUCTIONS
STEP 1: Remove hardware from plug or
receptacle and slide hardware back along
wire bundle.
STEP 2: Using plastic or metal extraction
tool with proper color code corresponding
to contact size, place wire in tool.
STEP 3: Insert tool into contact cavity
until tool tip bottoms against the contact
shoulder, expanding clip retaining tines.
STEP 4: Hold wire firmly in tool and
extract wired contact and tool. Repeat
operation for all contacts to be extracted.
STEP 5: Fill any empty cavities with
wire sealing plugs. Reassemble plug
or receptacle hardware.
Note: DTS series shown.
CONTACT EXTRACTION
TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS
107
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Specifications subject to change.
• Aerospace cabin systems
• Automotive safety & security system
connectors
• Traffic control equipment
• Marine industrial connectors
• Truck accessory disconnects
• Mining ventilation systems
• Car interconnections
• RV interconnections
HARSH ENVIRONMENT CONNECTORS PERFECT
FOR AIRCRAFT CABIN SYSTEMS
TE DEUTSCH 369 series connectors offer high reliability
in a compact, lightweight, fully sealed and cost-effective composite
design. These harsh environment connectors are perfect for
use in commercial aircraft cabin systems and other aerospace
applications. Based on the popular TE DEUTSCH ARINC 809/
EN4165 single module connector, 369 series connectors are
available in 3, 6 and 9 contacts. AS39029 contacts can be
easily extracted and reinserted using standard tooling and cable
installation and maintenance is simple, with individually color-
coded keying options. A scoop-proof design prevents damage and
permits mating in low visibility conditions.
• 3, 6 and 9 way configurations
• Based on existing ARINC 809 / EN4165
• Low smoke composite materials
• Robust design
• Mounting of in-line with cable-tie
• Button latching mechanism
• Color-coded keyed shells
• Scoop-proof interface
• Military standard AS39029 contacts
• Latch security feature
• Fully sealed
TE Connectivity DEUTSCH 369 Series Connectors
APPLICATIONS
FEATURES
TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS
108 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
MATERIALS AND FINISHES
Shells, Insulators and backshells High performance thermoplastic
Contacts Copper alloy, gold plated
Seals Fluorosilicone rubber
Designed to meet the requirements of RoHS
ELECTRICAL DATA
Dielectric withstanding voltage 1300 Vrms mated, <2 mA leakage
Operating current 5 A (size 22)
MECHANICAL DATA
Operating temperature -55°C to +175°C (-67°F to +347°F)
Fluid resistance I.A.W. EN2591-315
Sealing 12.1 kPa (1.75 psi) [ 15 km/(50,000 ft) altitude] / IP67
Vibration EN2591-403, Method B, Level E, 8h/axis
Smoke & Toxicity I.A.W. FAR 25.853, Appendix F
Flammability I.A.W. FAR25.853 Appendix F; EN2591-317
Durability 500 mating cycles
Shock EN2591-402, Method A, severity 100
Sealing Range size 22 .071 to 1.37mm (.028 to .054")
TECHNICAL
SPECIFICATIONS
TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS
109
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Specifications subject to change.
TE DEUTSCH 369 SERIES SELECT PART NUMBER
STEP 2: SELECT LAYOUT
STEP 3: SELECT KEYING
P
Plug
STEP 1: SELECT SHELL STYLE
PLUG RECEPTACLES
R
Receptacle
P = Pin S = Socket
0 = Without Contacts 1 = With Contacts
STEP 4: SELECT CONTACT TYPE
STEP 5: SELECT CONTACT SUPPLIED
NOTE: Connectors are physically keyed and color coded. View on front of receptacle with female insert
NOTE: View of termination side
33
3 contacts #22
66
6 contacts #22
99
9 contacts #22
C
C Keyed (GREEN)
N
Normal (BLACK)
B
B Keyed (BLUE)
A
A Keyed (RED)
D
D Keyed (YELLOW)
1 2 3 4 5
D369- P 33 -N P 1
SERIES PREFIX SHELL STYLE LAYOUT KEYING CONTACT TYPE CONTACTS
SUPPLIED
Mates with
TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS
110 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
1234
BACC65 CP 1 P N
SERIES PREFIX SHELL STYLE LAYOUT KEYING CONTACT TYPE
TE DEUTSCH 369 SERIES SELECT BACC PART NUMBER
STEP 2: SELECT LAYOUT
STEP 3: SELECT KEYING
CP
Plug
STEP 1: SELECT SHELL STYLE
PLUG RECEPTACLES
CR
Receptacle
P = Pin S = Socket
STEP 4: SELECT CONTACT TYPE
NOTE: Connectors are physically keyed and color coded. View on front of receptacle with female insert
NOTE: Contacts are purchased separately
Pin - BACC47GC type
1
3 contacts #22
2
6 contacts #22
3
9 contacts #22
C
C Keyed (GREEN)
N
Normal (BLACK)
B
B Keyed (BLUE)
A
A Keyed (RED)
D
D Keyed (YELLOW)
Mates with
NOTE: View of termination side
TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS
111
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Specifications subject to change.
CONTACTS
PINS
SOCKETS
CONTACT
SIZE
WIRE SIZE
AWG
PIN PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION WIRE HOLE
FILLER COLOR
1 2 3 MIN. MAX.
22 22,24,26 & 28 M39029/58-360 Orange Blue Black .125 (3.18) .028 (0.71) .054 (1.37) MS27488-22-2 Black
All dimensions in inches (millimeters in parenthesis)
CONTACT
SIZE
WIRE SIZE
AWG
SOCKET
CONTACT PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE RANGE WIRE HOLE
FILLER COLOR
1 2 3 MIN. MAX.
22 22,24,26 & 28 M39029/57-354 Orange Yellow Gray .125 (3.18) .028 (0.71) .054 (1.37) MS27488-22-2 Black
All dimensions in inches (millimeters in parenthesis)
Insert head first, trim excess
Insert head first, trim excess
TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS
112 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
CONTACT SIZE HAND-CRIMP
TOOL
POWER- CRIMP
TOOL TURRET HEADS USE LOCATOR
COLOR
PLASTIC
INSERTION/
EXTRACTION
TOOL
INSERTION TIP
COLOR
EXTRACTION
TIP COLOR
22 M22520/2-01 WA22†† M22520/2-09 - M81969/14-01 Green White
†† Contact us for more tool accessories.
All dimensions in inches (millimeters in parenthesis)
CONTACT SIZE HAND-CRIMP
TOOL
POWER- CRIMP
TOOL TURRET HEADS USE LOCATOR
COLOR
PLASTIC
INSERTION/
EXTRACTION
TOOL
INSERTION TIP
COLOR
EXTRACTION
TIP COLOR
22 M22520/2-01 WA22†† M22520/2-08 - M81969/14-01 Green White
†† Contact us for more tool accessories.
All dimensions in inches (millimeters in parenthesis)
CONTACT TOOLS
PINS
SOCKETS
TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS
113
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Specifications subject to change.
SHELL SIZE A MAX. MASS*
310.41 mm (0.410") 1.90 g
612.95 mm (0.510") 2.40 g
915.49 mm (0.610") 3.00 g
*Mass based on plug less male contact configuration
Mass for 1 male contact = 0.073 g
SHELL SIZE A MAX. MASS*
36.52 mm (0.257") 1.00 g
69.06 mm (0.357") 1.50 g
911.60 mm (0.457") 2.00 g
*Mass based on receptacle less female contact configuration
Mass for 1 female contact = 0.112 g
SHELL SIZE PART NUMBER MASS
3 D369-STB-3 0.24 g
6 D369-STB-6 0.25 g
9 D369-STB-9 0.28 g
Recommended cable-tie: 2.5 mm (0.10”)
PLUG
IN-LINE RECEPTACLE
STRAIGHT FOR CABLE TIE BACKSHELL
DIMENSIONS
TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS
114 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
SHELL SIZE STRAIGHT BACKSHELL
Size 3 D369-STB-3
Size 6 D369-STB-6
Size 9 D369-STB-9
ACCESSORIES
ASSEMBLY
STRAIGHT BACKSHELLS FOR CABLE TIE
WIRE STRIPPING
Strip insulation from end of wire to be crimped. (See table for proper
stripping dimensions.) Do not cut or damage wire strands. AWIRE SIZE A
22 .125 (3.18)
All dimensions in inches
(millimeters in parenthesis)
STEP 1: Strip wires. See above for correct strip
length for contact. Insert wire into rear of contact.
Wire insulation must push against rear of contact.
Wire must be visible through inspection hole.
STEP 2: M22520 series crimp tool and locator
is recommended. a See page 112 for choice of
turret head and selection setting according to cor-
rect size, part number and wire gauge size.
STEP 3: Insert contact and wire into tool jaws.
To crimp, squeeze handles together fully until
ratchet releases and allows handles to expand;
otherwise, contact cannot be extracted from tool
jaws. Maintain slight insertion pressure on wire
while crimping contact to wire.
STEP 1: Using proper plastic insertion tool for
corresponding contact, position wire in tip of the
tool so that the tool tip presses against the con-
tact shoulder. Use lubrication, Isopropyl Alcohol
to aid with contact insertion/extraction.
STEP 2: Press tool against contact shoulder and,
with firm and even pressure, insert wired contact
and tool tip into center contact cavity.
STEP 3: When contact bottoms, a slight “click” can
be heard as tines of retaining clip snap into place
behind contact shoulder. Do not rotate insertion/
extraction tool in the connector. It can cause damage
to the retention tines.
CONTACT CRIMPING
CONTACT INSERTION
correct crimp
incorrect crimp
TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS
115
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Specifications subject to change.
ASSEMBLY INSTRUCTIONS
STEP 1: Using plastic extraction tool
with proper color code corresponding
to contact size, place wire in tool.
STEP 2: Insert tool into contact
cavity until tool tip bottoms against
the contact shoulder, expanding clip
retaining tines.
STEP 3: Hold wire firmly in tool
and extract wired contact and tool.
Repeat operation for all contacts
to be extracted.
STEP 4: Fill any empty cavities with
wire sealing plugs. Reassemble plug
or receptacle hardware.
OPTION 1: Can mount connectors using cable tie <.10” (2.5mm) width x .04”
(1.05) thick through the connector cable tie slot.
OPTION 2: Connectors can be nested with adjacent 369 connectors. Pass one
cable tie through both connectors to secure.
STEP 1: Backshell clips to the rear of the connector, fitting from either the top
of the underside of the connector. Slide into position ensuring the side clips
have latched into position.
STEP 2: Bundle the wires together under the backshell, ensuring the wires
remain as straight as possible where they enter the wire seal. Secure wires with
cable tie <.10” (2.5mm) width x .04” (1.05) thick through the cable tie slot.
STEP 4: : Remove tool and pull back lightly on wire
to make sure contact is properly seated. Repeat
operation with remainder of contacts to be inserted.
STEP 5 : After all contacts are inserted, fill any
empty cavities with wire sealing plugs.
CONTACT EXTRACTION
BACKSHELL ASSEMBLY
CONNECTOR MOUNTING
CONTACT INSERTION (CONT.)
Ensure Clips latch
onto both sides
Cable tie slot
Slide
Cable tie slot
Alignment Ribs
TE CONNECTIVITY DEUTSCH 369 SERIES CONNECTORS
116 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
BACC P/N X-REF
(LESS CONTACTS)
TE DEUTSCH PART NUMBER
(LESS CONTACTS)
BACC65CP1SN D369-P33-NS0
BACC65CP1PN D369-P33-NP0
BACC65CR1PN D369-R33-NP0
BACC65CR1SN D369-R33-NS0
BACC65CP2SN D369-P66-NS0
BACC65CP2PN D369-P66-NP0
BACC65CR2PN D369-R66-NP0
BACC65CR2SN D369-R66-NS0
BACC65CP3SN D369-P99-NS0
BACC65CP3PN D369-P99-NP0
BACC65CR3PN D369-R99-NP0
BACC65CR3SN D369-R99-NS0
BACC65CP1PA D369-P33-AP0
BACC65CR1SA D369-R33-AS0
BACC65CP2PA D369-P66-AP0
BACC65CR2SA D369-R66-AS0
BACC65CP3PA D369-P99-AP0
BACC65CR3SA D369-R99-AS0
BACC65CP1PB D369-P33-BP0
BACC65CR1SB D369-R33-BS0
BACC65CP2PB D369-P66-BP0
BACC65CR2SB D369-R66-BS0
BACC65CP3PB D369-P99-BP0
BACC65CR3SB D369-R99-BS0
BACC65CP1PC D369-P33-CP0
BACC65CR1SC D369-R33-CS0
BACC65CP2PC D369-P66-CP0
BACC65CR2SC D369-R66-CS0
BACC65CP3PC D369-P99-CP0
BACC65CR3SC D369-R99-CS0
BACC65CP1PD D369-P33-DP0
BACC65CR1SD D369-R33-DS0
BACC65CP2PD D369-P66-DP0
BACC65CR2SD D369-R66-DS0
BACC65CP3PD D369-P99-DP0
BACC65CR3SD D369-R99-DS0
CONTACTS
BACC47GC1A M39029/58-360 (Pin)
Socket not available as BACC callout from TE DEUTSCH.
CROSS REFERENCE
BACC CROSS REFERENCE
117
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Specifications subject to change.
HIGH RELIABILITY FOR CABIN INTERCONNECTIONS
The DMC-M has set the modular connector standard in the
Aerospace & Military industries since the 1980’s, and is now
standardized by European Specification EN4165.
The DMC-M Single Module has a rectangular design perfect for
both new design customs and retrofit applications thanks to its
wide range of contact arrangements from sizes 24 to 8. Each
mated half of the DMC-M connector can contain both male and
female configuration modules, which allows you to mix input and
output with signal and power supply. With a large number of insert
layout possibilities, there are also many different keying possibilities
between plugs and receptacles and a real EMI protection following
most stringent Aerospace and Military specifications. Compliance
with the most demanding avionic specifications in terms of sealing,
vibrations, fire, smoke and toxicity compliance or mechanical
endurance increases the reliability of the cabin interconnections.
Designed with a lightweight composite material and metal plating,
the Single Module DMC-M is ideal for weight and mass saving.
• Cabin and avionic systems
• High-performance military aircraft
• Commercial airlines
• Communications equipment
• Missiles
• Military
• Railway
• Medical
• Light weight composite
• Modularity
• Color and mechanical coded
• Push-pull coupling
• Aluminum cable contact compliant
TE Connectivity DEUTSCH
Single Module EN4165 Connectors
APPLICATIONS
FEATURES
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TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS
MATERIALS AND FINISHES
Housing Composite
Plating Nickel
Inserts Thermoplastic and FSR
Contacts Copper alloy with gold on nickel plating
ELECTRICAL DATA
Insulation Resistance ≥ 5000 MΩ
Maximum Current Size 22 - 5 A
Size 20 - 7.5 A
Size 16 -13 A
Size 12 - 23 A
Size 8 - 46 A
EMI Shielding Performance
FREQUENCY (MHz) ATTENUATION (dB)
100 50
200 45
300 45
400 40
800 35
1000 30
MECHANICAL DATA
Temperature Range -55°C to +175°C
Vibrations 20 g
Shock 100g
Durability 500 mating cycles
Salt Spray 500 hours
Interfacial Sealing 1.1 x 10-2 bar
TECHNICAL
SPECIFICATIONS
119
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS
MECHANICAL DATA (CONT.)
Weight
EXTENDER RECEPTACLE SHORT RECEPTACLE PLUG BACKSHELL
7 gr 6 gr 9 gr 4 - 7 gr
0.015 lbs 0.013 lbs 0.020 lbs 0.009 - 0.015 lbs
Recommended Mounting
for Receptacle Screw Torque
0.5 ± 0.1 N.m or 4.4 ± 0.9 In.LbF
When using TE DEUTSCH integrated nut plate
Ref. 787-0016-00 (see Accessories).
EXPLODED VIEW
1 - Nut plate (option)
2 - Short receptacle
2* - Extender receptacle
3 - Sealing gasket (option)
4 - Panel (up to 2 mm thick)
5 - Color coding plate (option)
6 - Screws (ordered separately)
7 - Plug
8 - Backshell
TECHNICAL
SPECIFICATIONS
120 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS
1 2 3*4*5*
DMC-MD 24 D -K -S -T
CONNECTOR TYPE SHELL TYPE SHELL KEYING CODING PLATE SEALING GASKET NUT PLATE
HOW TO ORDER SINGLE MODULE EN4165 - COMMERCIAL
STEP 2: CHOOSE SHELL KEYING
N - A - B - C - D - E - F - G
STEP 3: CHOOSE CODING PLATE*
K
With
OMIT
Without
STEP 4: CHOOSE SEALING GASKET*
S
With
OMIT
Without
STEP 5: CHOOSE NUT PLATE*
T
With
OMIT
Without
STEP 1: CHOOSE SHELL TYPE
20
Plug
24
Short Receptacle
26
Extender Receptacle
*Note: Steps 3,4 and 5 are only for receptacles.
Example: DMC-MD 24 A-K-S-T
121
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS
123456*7*8*
EN4165 M 0 1 A D 1 G 1
NUMBER OF
THE BASIC
STANDARD
FINISH SHELL TYPE SHELL TYPE SERIES SHELL
KEYING
CODING
PLATE
SEALING
GASKET
NUT PLATE
HOW TO ORDER SINGLE MODULE EN4165
STEP 1: CHOOSE FINISH
M
Composite Nickel Plated
STEP 3: CHOOSE SHELL TYPE
1
Monomodule
STEP 4: CHOOSE SERIES
STEP 2: CHOOSE SHELL TYPE
0
Short Receptacle
7
Extender Receptacle
6
Plug
STEP 6: CHOOSE CODING PLATE*
1
With
0
Without
STEP 7: CHOOSE SEALING GASKET*
G
With
U
Without
STEP 8: CHOOSE NUT PLATE*
1
With
0
Without
Note: Steps 6, 7, and 8 are only for receptacles.
STEP 5: CHOOSE SHELL KEYING
N - A - B - C - D - E - F - G
A
Series 2
122 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS
1 2
787 -8055 -20 M
CONNECTOR TYPE ACCESSORIES TYPE PLATING
1 2
EN4165 -026 M 20 A
NUMBER OF THE BASIC
STANDARD
CHAPTER FINISH ACCESSORIES TYPE
HOW TO ORDER SINGLE MODULE EN4165 - ACCESSORIES (COMMERCIAL)
HOW TO ORDER SINGLE MODULE EN4165 - ACCESSORIES
STEP 2: CHOOSE PLATING
STEP 1: CHOOSE FINISH
M
Nickel
M
Composite Nickel Plated
STEP 1: CHOOSE ACCESSORIES TYPE
STEP 2: CHOOSE ACCESSORIES TYPE
10
Straight Chimney
20
45° Indexable Chimney
10
Straight Chimney
10 A
Straight Tie Wrap Ø 10mm
20
45° Indexable Chimney
20 A
45° Indexable Chimney
Tie Wrap
11
Clampshell
21
45° Indexable Chimney
Tie Wrap
12
Straight Tie Wrap Ø 7mm
30
90° Indexable Chimney
30
90° Indexable Chimney
30 A
90° Indexable Chimney
Tie Wrap
13
Straight Tie Wrap Ø 10mm
31
90° Indexable Chimney
Tie Wrap
123
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS
ACCESSORIES
Backshells Plugs
BACKSHELLS & PLUGS
Straight Clampshell
787-8055-11M
Screws Delivered
DMC-MD 20 N
BACC65BUMN
EN4165M61AN
DMC-MD 20 A
BACC65BUMA
EN4165M61AA
Straight Chimney
787-8055-10M
EN4165-026M10
DMC-MD 20 C
BACC65BUMC
EN4165M61AC
Straight Chimney
Tie Wrap Ø 10mm
787-8055-13M
EN4165-026M10A
DMC-MD 20 D
BACC65BUMD
EN4165M61AD
45° Indexable Chimney
787-8055-20M
EN4165-026M20
DMC-MD 20 E
EN4165M61AE
45° Indexable Chimney
Tie Wrap
787-8055-21M
EN4165-026M20A
DMC-MD 20 F
EN4165M61AF
90° Indexable Chimney
787-8055-30M
EN4165-026M30
DMC-MD 20 G
EN4165M61AG
90° Indexable Chimney
Tie Wrap
787-8055-31M
EN4165-026M30A
DMC-MD 20 B
BACC65BUMB
EN4165M61AB
Straight Chimney
Tie Wrap Ø 7mm
787-8055-12M
TE/DEUTSCH Part Numbers (DMC-M / 787)
BOEING Part Numbers (BACC)
STANDARD Part Numbers (EN4165)
Mates with
124 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS
ACCESSORIES
BACKSHELLS & RECEPTACLES
TE/DEUTSCH Part Numbers (DMC-M / 787)
BOEING Part Numbers (BACC)
STANDARD Part Numbers (EN4165)
Straight Clampshell
787-8055-11M
Screws Delivered
Straight Chimney
787-8055-10M
EN4165-026M10
Straight Chimney
Tie Wrap Ø 10mm
787-8055-13M
EN4165-026M10A
45° Indexable Chimney
787-8055-20M
EN4165-026M20
45° Indexable Chimney
Tie Wrap
787-8055-21M
EN4165-026M20A
90° Indexable Chimney
787-8055-30M
EN4165-026M30
90° Indexable Chimney
Tie Wrap
787-8055-31M
EN4165-026M30A
Straight Chimney
Tie Wrap Ø 7mm
787-8055-12M
Extender Receptacle
DMC-MD 26 *X
BACC65CAM*X
EN4165M71A*X
Short Receptacle
DMC-MD 24 *X
BACC65BVM*X
EN4165M01A*X
= To be ordered separately (no BACC65 references)
= To be ordered separately (no BACC65 references)
RECEPTACLES BACKSHELLS
NOTE: No accessory can be fixed on this receptacle.
Mates with
SHELL KEYING
125
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS
MODULES
TE/DEUTSCH Part Numbers (DMC-M / 787)
BOEING Part Numbers (BACI10)
STANDARD Part Numbers (EN4165)
Note: 1) DMC-M modules are compatible with Aluminum Cable contacts
and with EN3155-70 / 71 size 22. 2) Distribution shunt modules use
dedicated contacts based on standard M39029. 3) DMC-M 99-02,
99-03, 99-04, 16-02 are specific modules for high speed Ethernet
application.
PIN CONTACTS PER AS39029/58 AND EN3155 SOCKET CONTACTS PER AS39029/57 AND EN3155
MODULES DETAILS PART NUMBER
CROSS MODULES DETAILS PART NUMBER
CROSS
20 contacts size 22
DMC-M 20-22 AN
BACI10BC2022PNB
EN4165A20-221NA
20 contacts size 22
DMC-M 20-22 BN
BACI10BC2022SNB
EN4165 20-22 A1NB
20 contacts size 22 DMC-MA 20-22 AN
EN4165A20A221NA 20 contacts size 22 DMC-MA 20-22 BN
EN4165A20A221NB
12 contacts size 20
DMC-M 12-20 AN
BACI10BC1220PNB
EN4165A12-201NA
12 contacts size 20
DMC-M 12-20 BN
BACI10BC1220SNB
EN4165A12-201NB
8 contacts size 16
DMC-M 08-16 AN
BACI10BC0816PNB
EN4165A08-161NA
8 contacts size 16
DMC-M 08-16 BN
BACI10BC0816SNB
EN4165A08-161NB
4 contacts size 12 DMC-M 04-12 AN
EN4165A04-121NA 4 contacts size 12 DMC-M 04-12 BN
EN4165A04-121NB
1 contact size 8 DMC-M 01-08 AN
EN4165A01-081NA 1 contact size 8 DMC-M 01-08 BN
EN4165A01-081NB
6 contacts size 16
2 contacts size 22
8 contacts size 24
DMC-M 16-02 AN
2226454-1
6 contacts size 16
2 contacts size 22
8 contacts size 24
DMC-M 16-02 BN
2226455-1
6 contacts size 16
5 contacts size 22
DMC-M 99-01 AN
BACI10BC1622PNB
EN4165A99-011NA
6 contacts size 16
5 contacts size 22
DMC-M 99-01 BN
BACI10BC1622SNB
EN4165A99-011NB
6 contacts size 16
5 contacts size 22
DMC-MA 99-01 AN
EN4165A99A011NA
6 contacts size 16
5 contacts size 22
DMC-MA 99-01 BN
EN4165A99A011NB
8 contacts size 22
3 contacts size 20 DMC-M 99-02 AN 8 contacts size 22
3 contacts size 20 DMC-M 99-02 BN
8 contacts size 20
8 contacts size 24 DMC-M 99-03 AN 8 contacts size 20
8 contacts size 24 DMC-M 99-03 BN
6 contacts size 20
2 contacts size 22
8 contacts size 24
DMC-M 99-04 AN
6 contacts size 20
2 contacts size 22
8 contacts size 24
DMC-M 99-04 BN
8 contacts size 22
2 contacts size 12
DMC-M 99-06 AN
BACI10BC1001PNB
8 contacts size 22
2 contacts size 12
DMC-M 99-06 BN
BACI10BC1001SNB
8 contacts size 20
2 contacts size 16
DMC-M 99-10 AN
EN4165A99-101NA
8 contacts size 20
2 contacts size 16
DMC-M 99-10 BN
EN4165A99-101NB
6 optical contacts DMC-M MC5 AN 6 optical contacts DMC-M MC5 BN
2 optical contacts
5 contacts size 16
2 contacts size 22
DMC-M T47 AN
2 optical contacts
5 contacts size 16
2 contacts size 22
DMC-M T47 BN
12 or 24 optical contacts
for round or ribbon cable
Hermaphrodite
DMC-M MC6
20 contacts size 22
5 shunts 4 ways
DMC-M 22-05 BN
EN4165A20Y221NB
Blanking module DMC-M 00-00 PN
EN4165-1N
20 contacts size 22
3 shunts 4 ways
4 shunts 2 ways
DMC-M 22-07 BN
EN4165A2AY221NB
20 contacts size 22
10 shunts 2 ways
DMC-M 22-10 BN
EN4165A2BY221NB
Aluminum Cable Technology
High Speed Modules
Distribution Shunt Modules
126 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS
CONTACTS CABLES
PART
NUMBER
DEUTSCH
TYPE SIZE
COLOR CODES AS PER MIL COLOR CODES AS PER
EN3155 Ø OVER
INSULATION IN/MM
(GAUGE AWG)
WIRE SECTION IN/
MM²
1 2 3 1 2
724-0001-22 P22/22 Orange Blue Black - - 0.71 to 1.37
(22 - 26) 0.095 to 0.40
724-0003-22 S Orange Green Yellow - -
182-0860-22 P 22/20 ---Red Green 0.71 to 1.37
(22 - 26) 0.095 to 0.40
182-0862-22 S - - -
724-0001-20 P20/20 Orange Blue Orange - - 0.85 to 2.11
(20 - 24) 0.25 to 0.60
724-0003-20 S Orange Green Violet - -
724-1063-20 P 20/18 ---Red Brown (18 - 24) 0.25 to 1.00
724-1064-20 S - - -
724-0001-16 P16/16 Orange Blue Yellow - - 1.20 to 2.77
(16 - 20) 0.60 to 1.20
724-0003-16 S Orange Green Gray - -
724-1063-16 P 16/14 ---Blue White (14 - 20) 0.60 to 2.00
724-1064-16 S - - -
724-0001-12 P12/12 Orange Blue Green - - 1.90 to 3.61
(12 - 14) 2.00 to 3.00
724-0003-12 S Orange Green White - -
724-1063-12 P 12/10 ---Yellow White 1.90 to 2.90
(14 - 10) 2.00 to 5.00
724-1064-12 S - - -
724-0001-08 P Power 8 -----3.80 to 5.15
(8) 5.30 to 8.98
724-0003-08 S - - - - -
182-0001-08 P Power 8 - - - - - 3.80 to 5.15
(8) 5.30 to 8.98
182-0003-08 S - - - - -
724-0004-16 P Micro-Coax
16
Yellow Red Yellow - - KX 22 0.057 to 0.158
724-0005-16 S Yellow Orange Red - -
182-0125-08 P 8- - - - - ALPEN A 26 DT -
182-0126-08 S - - - - -
182-0048-08 P 8-----Interface SMA -
182-0044-08 S - - - - -
724-1272-22 SShunt 22 -----0.71 to 1.37
(22 - 26) 0.095 to 0.40
DATABUS CONTACTS (TWISTED PAIR) AS PER MIL-C 38999 SERIES I, III AND IV STANDARD
CONTACTS CABLES
PART NUMBER TYPE SIZE COLOR CODE TYPES CONDUCT. MAX.
SECTION BRAID Ø MAX.
182-0034-03 P
8 Brown-Red Braid Simple 2 x 0.34 mm² 3.48
182-0035-03 S
182-0034-04 P
8 Red-Red High Immunity
Double Braid 2 x 0.34 mm² 3.91
182-0035-04 S
CONTACTS
Color Code
For contact P as per MIL-C 39029/58-***
For contact S as per MIL-C 39029/57-***
Color Code
As per EN3155 (ISO)
DATABUS CONTACTS
Part numbers in red - Standard contacts delivered with modules
Note: Contacts for aluminium cable, contact us.
127
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS
DATABUS CONTACTS (TWISTED PAIR) AS PER MIL-C 38999 SERIES I, III AND IV STANDARD
SLEEVE TYPE CRIMPING TOOL CENTRAL
CONDUCTOR CRIMPING TOOL FERRULE INSERTION AND EXTRACTION TOOL
Thermoplastic and silicone TDB-CY-08 TDB-CT-HEX Mark C 114-008 or
M81969/14-06
Thermoplastic and silicone TDB-CT-08 TDB-CT-HEX Mark D 114-008 or
M81969/14-06
CONTACTS AND TOOLING
DATABUS CONTACTS
Part numbers in red - Standard contacts delivered with modules
*For central contact **For exterior contact
CONTACTS TOOLING
PART
NUMBER
DEUTSCH
CRIMPING TOOL
P/N DEUTSCH
CRIMPING TOOL
P/N MIL
LOCATOR
P/N DEUTSCH
LOCATOR
P/N MIL
INSERTION AND
EXTRACTION TOOL
724-0001-22
057-0463-12 M22520/2-01
057-0467-32 M22520/2-09
M81969/14-01
724-0003-22 057-0515-32 M22520/2-06
182-0860-22
057-0463-12 M22520/2-01 057-0467-32 M22520/2-09 M81969/14-01
182-0862-22
724-0001-20
057-0461-11 M22520/1-01 057-0466-21 M22520/1-04 M15570-20
724-0003-20
724-1063-20
057-0461-11 M22520/1-01 056-0466-21 M22520/1-04 -
724-1064-20
724-0001-16
057-0461-11 M22520/1-01 057-0466-21 M22520/1-04 M15570-16
724-0003-16
724-1063-16
057-0461-11 M22520/1-01 056-0466-21 M22520/1-04 -
724-1064-16
724-0001-12
057-0461-11 M22520/1-01 057-0466-21 M22520/1-04 M15570-12
724-0003-12
724-1063-12
057-0461-11 - 056-0466-21 M25520/1-04 -
724-1064-12
724-0001-08
057-0064-05 A -057-0065-05 A -114-008 or
M81969/14-06
724-0003-08
182-0001-08
057-0064-05 A -057-0065-05 A -114-008 or
M81969/14-06
182-0003-08
724-0004-16 057-0463-12*
-
057-0539-32*
- M15570-16
724-0005-16 057-0509-14** 057-0511-34**
182-0125-08
-----
182-0126-08
182-0048-08
-----
182-0044-08
724-1272-22 057-0463-12 M22520/2-01 057-0467-32 M22520/2-09 M81969/14-01
128 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS
RECEPTACLES & PLUG
BACKSHELL / CHIMNEY INDEXATION
MOUNTING PANEL DETAILS
DIMENSIONS
RECEPTACLE
BOX MOUNTING RECEPTACLE
EXTENDER RECEPTACLE
EXTENDER RECEPTACLE
PLUG
STRAIGHT CHIMNEY
26 max.
(1.
024 max.)
21 max.
(0.827 max.)
29 max.
(1.142 max.)
All backshells can be indexed in eight positions on the rear of plug and extender receptacle shell. This gives maximum
flexibility during design and cable installation and reduces the number of variants and components.
STRAIGHT CLAMPSHELL STRAIGHT CHIMNEY TIE WRAP UNIVERSAL UNSHIELDED ACCESSORY
45° INDEXABLE CHIMNEY TIE WRAP 90° INDEXABLE CHIMNEY45° INDEXABLE CHIMNEY
129
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS
PANEL CUTOUT
PANEL CODING KEYING
PANEL MOUNTING BRACKET CUTOUT
DIMENSIONS
GENERIC DIMENSIONS
CODING N
CODING D
CODING A
CODING E
CODING B
CODING F
CODING C
CODING G
FREE ORIENTATION
20.40 0.1
(holes)
20.40 0.1
13.80 0.1
23.30 0.1
21 0.1Ø 3.10 0.1 4 times
2R 3 0.025
2R 4.55 0.025
D1
1.95 0.03
2R
0.6 0.025
D1 Detail
21.00 0.1
18.30 0.1
7 0.17 0.1
20.40 0.1
4R 3 0.025
21.00 0.1
18.30 0.1
7 0.17 0.1
20.40 0.1
R 4.55 0.025
2R 3 0.025
Note: Dimensions are in millimeters. Each hole Ø 3.1 mm must receive a screw
(screw type 4-40) Recommended panel thickness: 0.8 mm min. - 2 mm max.
Overall dimensions and characteristics are given for indication guidance only.
TE DEUTSCH reserves the right to modify them for production improvement reasons.
[
0.257 0.002
]
6.52 0.05
[
0.037 0.002
]
0.95 0.05
[
0.213 0.002
]
5.4 0.05
[
0.257 0.002
]
6.52 0.05
[
0.169 0.002
]
4.28 0.05
[
0.213 0.002
]
5.4 0.05
[
0.037 0.002
]
0.95 0.05
[
0.169 0.002
]
4.28 0.05
[
0.257 0.002
]
6.52 0.05
[
0.213 0.002
]
5.4 0.05
[
0.124 0.002
]
3.16 0.05
[
0.08 0.002
]
2.04 0.05
[
0.124 0.002
]
3.16 0.05
[
0.124 0.002
]
3.16 0.05
[
0.257 0.002
]
6.52 0.05
[
0.169 0.002
]
4.28 0.05
[
0.048 0.002
]
1.21 0.05
[
0.08 0.002
]
2.04 0.05
[
0.169 0.002
]
4.28 0.05
[
0.213 0.002
]
5.4 0.05
[
0.08 0.002
]
2.04 0.05
[
0.037 0.002
]
0.95 0.05
[
0.08 0.002
]
2.04 0.05
[
0.124 0.002
]
3.16 0.05
[
0.169 0.002
]
4.28 0.05
[
0.124 0.002
]
3.16 0.05
[
0.213 0.002
]
5.4 0.05
[
0.08 0.002
]
2.04 0.05
[
0.004 0.002
]
0.09 0.05
[
0.169 0.002
]
4.28 0.05
[
0.213 0.002
]
5.4 0.05
[
0.213 0.002
]
5.4 0.05
130 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS
OPTIONAL PARTS FOR RECEPTACLE
ACCESSORIES
TE DEUTSCH Part Numbers (DMC-M / 787)
N - 787-0015-00 EN4165-25CN
A - 787-0015-01 EN4165-25CA
B - 787-0015-02 EN4165-25CB
C - 787-0015-03 EN4165-25CC
D - 787-0015-04 EN4165-25CD
E - 787-0015-05 EN4165-25CE
F - 787-0015-06 EN4165-25CF
G - 787-0015-07 EN4165-25CG
PROTECTIVE CAPS
PROTECTION
LEVEL
PLUG CAP RECEPTACLE CAP RECEPTACLE AND
EXTENDER CAP PLUG FLIGHT CAP RECEPTACLE AND
EXTENDER FLIGHT CAP
104-0236-00 104-0235-00
WITH LANYARD
787-8011-00
WITHOUT LANYARD
787-8009-00
787-8010-00
WITH LANYARD
787-8017-00; EN4165M3C
WITHOUT LANYARD
787-8016-00
Shipping x x - - -
Dust x x x x x
EMI - - x x x
Low Pressure
Sealing - - - x x
2.50 / (0.098)
28.80
(1.134)
25.80
(1.
016)
28.90
(1.138)
3.40 / (0.134)
30.80
(1.213)
27.80
(1.094)
25.80
(1.016)
28.80
(1.134)
33.50
(1.319)
30.80
(1.213)
28.90
(1.138)
3.40 / (0.134)
30.80
(1.213)
27.80
(1.094)
25.80
(1.016)
28.80
(1.134)
33.50
(1.319)
30.80
(1.213)
28.90
(1.138)
3.40 / (0.134)
30.80
(1.213)
27.80
(1.094)
25.80
(1.016)
28.80
(1.134)
33.50
(1.319)
30.80
(1.213)
787-0011-00
EN4165-25E
Lanyard
787-8013-00
787-0016-00
EN4165-25D
787-8014-00
KEYING PLATE
SEALING GASKET NUT PLATE PANEL MOUNTING BRACKET
131
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS
ASSEMBLY INSTRUCTIONS
MOUNTING BRACKETS
CONTACT CRIMPING
STEP 1: Use a crimping tool with the
appropriate locator.
STEP 2: Strip the insulation* 5 mm
maximum.
STEP 3: Insert the contact in the
crimping tool.
STEP 4: Insert the wire in the contact. STEP 5: Tighten the crimping tool. STEP 6: Inspect the contact. It must have
8 indents, and the wire must be seen in
the contact inspection hole.
*For aluminum wire, contact us.
Note: For the use of a shielded version, do not forget to slide the cables in the chimney before crimping the contacts.
STEP 1: Locate mating parts STEP 2: Install rear dowels STEP 3: Fix and snap in position STEP 4: Installed.
STEP 5: Align receptacle with bracket STEP 6: Install and fix in position STEP 7: Assembled
132 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS
ASSEMBLY INSTRUCTIONS
STEP 1: Use the appropriate plastic tool.
There is one tool for each contact size.
TOOLS PART
NUMBERS
CONTACTS
SIZE
M81969/14-01 22
M15570-20 20
M15570-16 16
M15570-12 12
114-008 or M81969/14-06 8
STEP 2: Insert the wire in the slot of the
colored side of tool. Pull the wire until the
contact butts against the tool.
STEP 3: Insert the contact in the
corresponding module cavity. Push the
contact fully home. Then remove the
tool and lightly pull the wire back to make
sure that the contact is well inserted.
STEP 4: For extraction, insert the wire
in the slot of the white side of the tool.
Slide the tool into the cavity and push
fully home until it is butted against the
contact shoulder.
STEP 5: Press the wire between the
fingers and the tool. Then pull the overall
wire and tool back.
CONTACT INSERTION / EXTRACTION
133
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS
STEP 1: The module must be inserted
from the rear side of the housing. The
module polarization key must be visible
from the marked side of the housing.
STEP 2: Push manually the module
(wired or not) until butting. For sealed
modules use the insertion tool part number
057-0699-00 A or B. Make sure that the
module is well inserted either by pulling
back the wires (if wired) or by pushing the
module from the front of the housing.
STEP 3: For extraction use the tool part
number 057-0289-00 A or B.
ASSEMBLY INSTRUCTIONS
STEP 4: Slide the tool around the cable.
Then push the tool inside the housing
until butting.
STEP 5: Note the different tool’s position
depending on the A, B, C or D cavities.
STEP 6: Press the cable between the
tool and the fingers and pull the overall
back. If the module is not wired, use
the same tool, but push the module from
the front of the housing.
MODULE INSERTION / EXTRACTION (NOTE: 4-WAY MODULE SHOWN)
134 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 CONNECTORS
ASSEMBLY INSTRUCTIONS
SHIELDED BRAID MOUNT ON CHIMNEY (NOTE: 4-WAY MODULE SHOWN)
STEP 1: Slide the chimney and
the shielded braid around the
cable.
STEP 2: Slide the shielded
braid and the 3 mm “band it”
ring over the chimney.
STEP 3: Use the tool part
number 057-0450-00 to tighten
the ring around the shielded
braid over the chimney.
STEP 4: Clip the module in
the housing.
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
135
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Specifications subject to change.
INHERENT FLEXIBILITY ALLOWS FOR NEW
AEROSPACE APPLICATIONS
The DMC-M has set the modular connector standard in the
Aerospace & Military industries since the 1980’s, and is now
standardized by European Specification EN4165.
The DMC-M 2 or 4 Way Module is a rectangular modular connector
that continues to attract new users and applications because
of its inherent flexibility, space/weight savings and robustness.
In addition, this product range has increased to offer composite
housings, aluminum wire capability and shunting configurations.
The modularity of the DMC-M allows you to configure and build
your own part numbers from a set of standard elements. You are
also able to customize and develop designs for special applications
by modifying housing. DMC-M housings are available in aluminum
alloy or composite, and nickel or cadmium plating finishes to resist
severe environments. Screening and electromagnetic protection
is guaranteed 360 degrees around. Designed with a lightweight
material and metal plating, the 2 or 4 Way Module DMC-M is ideal
for weight and mass saving.
• Cabin and avionic systems
• High-performance military aircraft
• Commercial airlines
• Communications equipment
• Missiles
• Military
• Railway
• Medical
• Light weight composite
• Modularity
• Color and mechanical coded
• Push-pull coupling
• Aluminum cable contact compliant
TE Connectivity DEUTSCH
2 or 4 Way Module EN4165 Connectors
APPLICATIONS
FEATURES
136 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
MATERIALS AND FINISHES
Housing Material Aluminum alloy or Composite
Plating Finish
Black nickel (F)
Olive drab cadmium (W)
Nickel on composite (M)
Olive drab on composite (J)
Module Material Thermoplastic and fluorinated silicone
Gasket Material Conductive silicone (only for shielded versions)
Contact Copper alloy
Contact Plating Finish Gold over nickel
ELECTRICAL DATA
Withstanding Voltage
At Sea Level
Service Rating I - 1300V 50Hz (R.M.S.) module size 22
Service Rating II - 1500V 50Hz (R.M.S.) modules sizes 20, 16, 12, and 8
Withstanding Voltage
Altitude Immersion to
121 hPa
Service Rating I - 1000V 50Hz (R.M.S.) module size 22
Service Rating II - 1000V 50Hz (R.M.S.) modules sizes 20, 16, 12, and 8
Insulation Resistance
At Sea Level ≥ 5000MΩ
Insulation Resistance
Altitude Immersion to
121 hPa
≥ 1000MΩ
Contact Maximum
Current Sealed
Version
Size 22 - 5.0A
Size 20 - 7.5A
Size 16 -13.0A
Size 12 - 23.0A
Size 8 - 46.0A (up to 90A with specific contacts)
(Characteristics as per EN4165 & EN3155)
EMI Shielding Performance
MINIMUM ATTENUATION (dB)
FREQUENCY (MHz) MODELS F - W MODELS J - M
100 80 65
200 78 60
300 78 55
400 77 55
800 75 45
1000 75 45
1500 59 43
2000 55 40
3000 51 37
4000 48 35
6000 45 33
10000 40 30
TECHNICAL
SPECIFICATIONS
137
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
MECHANICAL DATA
Module Retention In housing - ≥ 25.4daN
Contact Retention
In Module
Size 22 - 4.5daN
Size 20 - 9.0daN
Size 16 - 11.0daN
Size 12 - 13.0daN
Size 8 - 15.6daN
Coupling Endurance 500 mating cycles
Vibration 20 g
Shock 100 g
Salt Spray 96 hours (class F)
500 hours (class W, M, J)
Service Temperature -55°C to +175°C
(Characteristics as per EN4165)
TECHNICAL
SPECIFICATIONS
1 - Modules fitted with PCB contacts
2 - Receptacle keying component
3 - Fixing panel nuts
4 - Receptacle housing
5 - Conductive flat gasket
6 - Plug keying component
7 - Panel
8 - Fixing panel screws
9 - Plug housing
10 - Modules fitted with crimped contacts
11 - Accessory in 2 halves
12 - Chimneys
138 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
1 2 3 4 5 6*7**
DMC-M D 84 B 3 5 W 01 ****
CONNECTOR TYPE SHIELDING HOUSING TYPE DELIVERY
CONFIGURATION
KEYING
COMPONENT
TYPE
KEYING
COMPONENT
ORIENTATION
PLATING FINISH*ISSUE SPECIAL
MODIFICATIONS**
HOW TO ORDER RECEPTACLE HOUSING COMMERCIAL
STEP 2: CHOOSE HOUSING TYPE
STEP 3: CHOOSE DELIVERY CONFIGURATION
Omit or B00
Receptacle housing delivered with
the standard keying component
not mounted
B
Receptacle housing delivered
with keying component coded,
mounted or not mounted
A
Receptacle housing delivered
without keying component
STEP 4: CHOOSE KEYING COMPONENT TYPE (ONLY FOR B CONFIGURATION)
STEP 5: CHOOSE KEYING COMPONENT ORIENTATION - RECEPTACLE HOUSING
See right for configuration
Mounted
0
Not mounted
STEP 1: CHOOSE SHIELDING
OMIT
Standard
Example part number: DMC-MD 84 B 35 W 01
42
Receptacle housing
2 module
0
Standard keying
component type 0
(black color)
4
Keying component
type 4 (blue color)
83
Short receptacle
housing 4 module
43
Short receptacle
housing 2 module
1
Keying component
type 1 (purple color)
5
Keying component
type 5 (orange color)
Receptacle housing view from front face
Orientation is indicated by the largest keyway
84
Flange mounting
receptacle housing
4 module
44
Flange mounting
receptacle housing
2 module
2
Keying component
type 2 (yellow color)
6
Keying component
type 6 (white color)
3
Keying component
type 3 (green color)
85
Short flange
mounting receptacle
housing 4 module
45
Short flange
mounting receptacle
housing 2 module
82
Receptacle housing
4 module
D
Shielded
* Composite version, contact us.
** More information, contact us.
139
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
HOW TO ORDER RECEPTACLE HOUSING COMMERCIAL
* Composite version, contact us.
** More information, contact us.
STEP 6: CHOOSE PLATING FINISH*
OMIT
Black nickel
Aluminum Alloy: W
Olive drab cadmium
STEP 7: CHOOSE SPECIAL MODIFICATIONS**
A1064
Electroless nickel
DMC-M receptacle housings can be delivered with a keying component allowing 6 mating possibilities. An additional 6 keying orientations are
possible providing a total of 36 keying options thereby preventing connector misalignment and mismounting. This is especially useful for rack
and multi connector applications.
The assembly coupling mechanism requires the use of the tool part number 057-0590-80. It is delivered with a removable lock nut
(coupling torque 0.1 to 0.13 daN.m).
RECEPTACLE KEYING
VERSION DEUTSCH STANDARD VERSION EN STANDARD VERSION DEUTSCH SEALED VERSION
MATERIAL ALUMINUM ALLOY AND STAINLESS STEEL LOCK NUT
01 732-8021-01 B EN4165R01 732-8174-01
02 732-8021-02 B EN4165R02 732-8174-02
03 732-8021-03 B EN4165R03 732-8174-03
04 732-8021-04 B EN4165R04 732-8174-04
05 732-8021-05 B EN4165R05 732-8174-05
06 732-8021-06 B EN4165R06 732-8174-06
10 732-8021-10 B EN4165R10 732-8174-10
RECEPTACLE KEYING COMPONENT
PART NUMBERING SYSTEM
140 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
123456*7**
DMC-M D 89 B 3 5 W 01 ****
CONNECTOR TYPE SHIELDING HOUSING TYPE DELIVERY
CONFIGURATION
KEYING
COMPONENT
TYPE
KEYING
COMPONENT
ORIENTATION
PLATING FINISH ISSUE SPECIAL
MODIFICATIONS
HOW TO ORDER PLUGS COMMERCIAL
STEP 2: CHOOSE HOUSING TYPE
STEP 3: CHOOSE DELIVERY CONFIGURATION
Omit or B00
Plug housing delivered with the
standard keying component not
mounted
B
Plug housing delivered with keying
component coded, mounted or
not mounted
A
Plug housing delivered without
keying component
STEP 4: CHOOSE KEYING COMPONENT TYPE (ONLY FOR B CONFIGURATION)
STEP 1: CHOOSE SHIELDING
OMIT
Standard
40
Free plug 2 module
0
Standard keying
component type 0
(black color)
4
Keying component
type 4 (blue color)
88
Rack and panel plug
4 module
48
Rack and panel plug
2 module
1
Keying component
type 1 (purple color)
5
Keying component
type 5 (orange color)
89
Reversed rack and
panel 4 module
49
Reversed rack and
panel plug 2 module
2
Keying component
type 2 (yellow color)
6
Keying component
type 6 (white color)
3
Keying component
type 3 (green color)
80
Free plug 4 module
D
Shielded
Example part number: DMC-MD 89 B 35 W 01
*Composite version, contact us.
** More information, contact us.
141
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
HOW TO ORDER PLUGS COMMERCIAL
STEP 5: CHOOSE KEYING COMPONENT ORIENTATION - PLUG HOUSING
See right for configuration
Mounted
0
Not mounted
Plug housing view from front face
Orientation is indicated by the largest keyway
* Composite version, contact us.
** More information, contact us.
DMC-M plug housings can be delivered with a keying component allowing 6 mating possibilities. An additional 6 keying orientations are
possible providing a total of 36 keying options thereby preventing connector misalignment and mismounting. This is especially useful for rack
and multi connector applications.
The assembly of these keys does not require the use of a tool. Once clipped into their cavities, these keys must be broken to be removed.
STEP 6: CHOOSE PLATING FINISH*
OMIT
Black nickel
M
Nickel on composite
Aluminum Alloy:
Composite*:
(not for rack and panel plugs)
W
Olive drab cadmium
J
Olive drab cadmium
on composite
STEP 7: CHOOSE SPECIAL MODIFICATIONS**
A1064
Electroless nickel
PLUG KEYING
PART NUMBERING SYSTEM
VERSION DEUTSCH PART NUMBER EN PART NUMBER
01 732-8020-01 EN4165P01
02 732-8020-02 EN4165P02
03 732-8020-03 EN4165P03
04 732-8020-04 EN4165P04
05 732-8020-05 EN4165P05
06 732-8020-06 EN4165P06
10 732-8020-10 EN4165P10
PLUG KEYING COMPONENT
142 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
1 2 3
732- 8052- 00 W A
DMC-M FAMILY ACCESSORY CHIMNEY PLATING FINISH ISSUE
HOW TO ORDER SHIELDED ACCESSORIES COMMERCIAL
STEP 1: CHOOSE ACCESSORY
8052
Accessory for free plug
8053
Accessory for rack and panel plug
8054
Accessory for receptacle housing
STEP 2: CHOOSE CHIMNEY
00
4 module version
equipped with 4
round chimneys
01
2 module version
equipped with
2 round chimneys
10
4 module version
supplied without
chimney
14
2 module version
supplied without
chimney
STEP 3: CHOOSE PLATING FINISH
OMIT
Black nickel
M
Nickel on composite
Aluminum Alloy:
Composite:
(only for free plug accessory)
W
Olive drab cadmium
J
Olive drab cadmium
on composite
Example part number: 732-8052-00 WA
143
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
1 2
732- 8002- 00 W
DMC-M FAMILY METAL VERSION COMPOSITION PLATING FINISH
1
732- 8040- 00
DMC-M FAMILY ULTEM VERSION COMPOSITION
HOW TO ORDER METAL NON-SHIELDED CABLE CLAMPS COMMERCIAL
HOW TO ORDER ULTEM NON-SHIELDED CABLE CLAMPS PN COMMERCIAL
STEP 1: CHOOSE COMPOSITION
STEP 1: CHOOSE COMPOSITION
STEP 2: CHOOSE PLATING FINISH
00
4 module version
00 A
4 module version
01
2 module version
01
2 module version
OMIT
Black nickel
W
Olive drab cadmium
Example part number: 732-8002-00 W
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TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
MODULES
TE/DEUTSCH Part Numbers (DMC-M / 787)
BOEING Part Numbers (BACI10)
STANDARD Part Numbers (EN4165)
Note: 1) DMC-M modules are compatible with Aluminum Cable contacts and
with EN3155-70 / 71 size 22. 2) Distribution shunt modules use dedicated
contacts based on standard M39029. 3) DMC-M 99-02, 99-03, 99-04, 16-02
are specific modules for high speed Ethernet application.
PIN CONTACTS PER AS39029/58 AND EN3155 SOCKET CONTACTS PER AS39029/57 AND EN3155
MODULES DETAILS PART NUMBER
CROSS MODULES DETAILS PART NUMBER
CROSS
20 contacts size 22
DMC-M 20-22 AN
BACI10BC2022PNB
EN4165A20-221NA
20 contacts size 22
DMC-M 20-22 BN
BACI10BC2022SNB
EN4165 20-22 A1NB
20 contacts size 22 DMC-MA 20-22 AN
EN4165A20A221NA 20 contacts size 22 DMC-MA 20-22 BN
EN4165A20A221NB
12 contacts size 20
DMC-M 12-20 AN
BACI10BC1220PNB
EN4165A12-201NA
12 contacts size 20
DMC-M 12-20 BN
BACI10BC1220SNB
EN4165A12-201NB
8 contacts size 16
DMC-M 08-16 AN
BACI10BC0816PNB
EN4165A08-161NA
8 contacts size 16
DMC-M 08-16 BN
BACI10BC0816SNB
EN4165A08-161NB
4 contacts size 12 DMC-M 04-12 AN
EN4165A04-121NA 4 contacts size 12 DMC-M 04-12 BN
EN4165A04-121NB
1 contact size 8 DMC-M 01-08 AN
EN4165A01-081NA 1 contact size 8 DMC-M 01-08 BN
EN4165A01-081NB
6 contacts size 16
2 contacts size 22
8 contacts size 24
DMC-M 16-02 AN
2226454-1
6 contacts size 16
2 contacts size 22
8 contacts size 24
DMC-M 16-02 BN
2226455-1
6 contacts size 16
5 contacts size 22
DMC-M 99-01 AN
BACI10BC1622PNB
EN4165A99-011NA
6 contacts size 16
5 contacts size 22
DMC-M 99-01 BN
BACI10BC1622SNB
EN4165A99-011NB
6 contacts size 16
5 contacts size 22
DMC-MA 99-01 AN
EN4165A99A011NA
6 contacts size 16
5 contacts size 22
DMC-MA 99-01 BN
EN4165A99A011NB
8 contacts size 22
3 contacts size 20 DMC-M 99-02 AN 8 contacts size 22
3 contacts size 20 DMC-M 99-02 BN
8 contacts size 20
8 contacts size 24 DMC-M 99-03 AN 8 contacts size 20
8 contacts size 24 DMC-M 99-03 BN
6 contacts size 20
2 contacts size 22
8 contacts size 24
DMC-M 99-04 AN
6 contacts size 20
2 contacts size 22
8 contacts size 24
DMC-M 99-04 BN
8 contacts size 22
2 contacts size 12
DMC-M 99-06 AN
BACI10BC1001PNB
8 contacts size 22
2 contacts size 12
DMC-M 99-06 BN
BACI10BC1001SNB
8 contacts size 20
2 contacts size 16
DMC-M 99-10 AN
EN4165A99-101NA
8 contacts size 20
2 contacts size 16
DMC-M 99-10 BN
EN4165A99-101NB
6 optical contacts DMC-M MC5 AN 6 optical contacts DMC-M MC5 BN
2 optical contacts
5 contacts size 16
2 contacts size 22
DMC-M T47 AN
2 optical contacts
5 contacts size 16
2 contacts size 22
DMC-M T47 BN
12 or 24 optical contacts
for round or ribbon cable
Hermaphrodite
DMC-M MC6
20 contacts size 22
5 shunts 4 ways
DMC-M 22-05 BN
EN4165A20Y221NB
Blanking module DMC-M 00-00 PN
EN4165-1N
20 contacts size 22
3 shunts 4 ways
4 shunts 2 ways
DMC-M 22-07 BN
EN4165A2AY221NB
20 contacts size 22
10 shunts 2 ways
DMC-M 22-10 BN
EN4165A2BY221NB
Aluminum Cable Technology
High Speed Modules
Distribution Shunt Modules
145
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
1*2345 6
EN4165 W 7 A 4 3 5
NUMBER OF THE
STANDARD
PLATING FINISH HOUSING TYPE SERIES COMPOSITION KEYING
COMPONENT TYPE
HOUSING COMPONENT
ORIENTATION IN THE
RECEPTACLE HOUSING
HOW TO ORDER RECEPTACLE HOUSING - EN4165
STEP 1: CHOOSE PLATING FINISH*
STEP 2: CHOOSE HOUSING TYPE
STEP 3: CHOOSE SERIES
STEP 4: CHOOSE COMPOSITION
F
Black nickel
M
Nickel on composite
Aluminum Alloy: W
Olive drab cadmium
J
Olive drab cadmium
on composite
Composite*:
(only for free plug accessory)
0
Receptacle housing
A
Series 2
2
2 module version
7
Flange mounting receptacle housing
B**
Series 3
4
4 module version
STEP 5: CHOOSE KEYING COMPONENT TYPE
A
Standard keying
component type
(black color)
4
Keying component
type 4 (blue color)
1
Keying component
type 1 (purple color)
0
Without keying
component
5
Keying component
type 5 (orange color)
2
Keying component
type 2 (yellow color)
6
Keying component
type 6 (white color)
3
Keying component
type 3 (green color)
* Composite version, contact us.
** Series 3, contact us.
Example part number: EN4165W7A435
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TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
HOW TO ORDER RECEPTACLE HOUSING - EN4165
DMC-M receptacle housings can be delivered with a keying component allowing 6 mating possibilities. An additional 6 keying orientations are
possible providing a total of 36 keying options thereby preventing connector misalignment and mismounting. This is especially useful for rack
and multi connector applications.
The assembly coupling mechanism requires the use of the tool part number 057-0590-80. It is delivered with a removable lock nut (coupling
torque 0.1 to 0.13 daN.m).
RECEPTACLE KEYING
VERSION DEUTSCH STANDARD VERSION EN STANDARD VERSION DEUTSCH SEALED VERSION
MATERIAL ALUMINUM ALLOY AND STAINLESS STEEL LOCK NUT
01 732-8021-01 B EN4165R01 732-8174-01
02 732-8021-02 B EN4165R02 732-8174-02
03 732-8021-03 B EN4165R03 732-8174-03
04 732-8021-04 B EN4165R04 732-8174-04
05 732-8021-05 B EN4165R05 732-8174-05
06 732-8021-06 B EN4165R06 732-8174-06
10 732-8021-10 B EN4165R10 732-8174-10
RECEPTACLE KEYING COMPONENT
PART NUMBERING SYSTEM
STEP 6: CHOOSE KEYING COMPONENT ORIENTATION -RECEPTACLE HOUSING
See right for configuration
Mounted
0
Not mounted
Receptacle housing view from front face
Orientation is indicated by the largest keyway
147
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
1*2 3** 4 5 6 7
EN4165 W 9 A 4 R 3 5
NUMBER OF THE
STANDARD
PLATING FINISH HOUSING TYPE SERIES COMPOSITION REVERSED KEYING
COMPONENT
TYPE
KEYING
COMPONENT
ORIENTATION
HOW TO ORDER PLUGS - EN4165
STEP 2: CHOOSE HOUSING TYPE
6
Free plug
9
Rack and panel plug
STEP 1: CHOOSE PLATING FINISH*
F
Black nickel
M
Nickel on composite
Aluminum Alloy:
Composite*:
(not for rack and panel plugs)
W
Olive drab cadmium
J
Olive drab cadmium
on composite
STEP 3: CHOOSE SERIES**
A
Series 2
B**
Series 3
STEP 4: CHOOSE COMPOSITION
2
2 module version
4
4 module version
STEP 5: CHOOSE REVERSED
Omit
Standard
R
Reversed
* Composite version, contact us.
** Series 3, contact us.
Example part number: EN4165W9A4R35
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TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
HOW TO ORDER PLUGS - EN4165
STEP 7: CHOOSE KEYING COMPONENT ORIENTATION - PLUG HOUSING
See right for configuration
Mounted
0
Not mounted
Plug housing view from front face
Orientation is indicated by the largest keyway
DMC-M plug housings can be delivered with a keying component allowing 6 mating possibilities. An additional 6 keying orientations are
possible providing a total of 36 keying options thereby preventing connector misalignment and mismounting. This is especially useful for rack
and multi connector applications.
The assembly of these keys does not require the use of a tool. Once clipped into their cavities, these keys must be broken to be removed.
PLUG KEYING
PART NUMBERING SYSTEM
VERSION DEUTSCH PART NUMBER EN PART NUMBER
01 732-8020-01 EN4165P01
02 732-8020-02 EN4165P02
03 732-8020-03 EN4165P03
04 732-8020-04 EN4165P04
05 732-8020-05 EN4165P05
06 732-8020-06 EN4165P06
10 732-8020-10 EN4165P10
PLUG KEYING COMPONENT
STEP 6: CHOOSE KEYING COMPONENT TYPE
A
Standard keying
component type
(black color)
4
Keying component
type 4 (blue color)
1
Keying component
type 1 (purple color)
0
Without keying
component
5
Keying component
type 5 (orange color)
2
Keying component
type 2 (yellow color)
6
Keying component
type 6 (white color)
3
Keying component
type 3 (green color)
149
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
1 2 3
EN4165 F 14 P 4
NUMBER OF THE
STANDARD
PLATING FINISH SHIELDED ACCESSORY
BODY
PLUG COMPOSITION
1 2*3
EN4165 F13 A4
NUMBER OF THE
STANDARD
PLATING FINISH CABLE CLAMP MODULE SERIES COMPOSITION
HOW TO ORDER SHIELDED ACCESSORY BODIES - EN4165
HOW TO ORDER NON-SHIELDED CABLE CLAMPS - EN4165
STEP 1: CHOOSE PLATING FINISH
F
Black nickel
W
Olive drab cadmium
STEP 1: CHOOSE PLATING FINISH
F
Black nickel
M
Nickel on composite
Aluminum Alloy:
Composite:
(only for free plug accessory)
W
Olive drab cadmium
J
Olive drab cadmium
on composite
STEP 2: CHOOSE PLUG
P
For free plug
R
For receptacle &
rack and panel plug
STEP 2: CHOOSE MODULE SERIES*
A
Series 2
B*
Series 3
STEP 3: CHOOSE COMPOSITION
2
2 module version
4
4 module version
STEP 3: CHOOSE COMPOSITION
2
2 module version
4
4 module version
*Series 3, contact us.
Example part number: EN4165F14P4
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TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
MODULES
TE/DEUTSCH Part Numbers (DMC-M / 787)
BOEING Part Numbers (BACI10)
STANDARD Part Numbers (EN4165)
Note: 1) DMC-M modules are compatible with Aluminum Cable contacts and
with EN3155-70 / 71 size 22. 2) Distribution shunt modules use dedicated
contacts based on standard M39029. 3) DMC-M 99-02, 99-03, 99-04, 16-02
are specific modules for high speed Ethernet application.
PIN CONTACTS PER AS39029/58 AND EN3155 SOCKET CONTACTS PER AS39029/57 AND EN3155
MODULES DETAILS PART NUMBER
CROSS MODULES DETAILS PART NUMBER
CROSS
20 contacts size 22
DMC-M 20-22 AN
BACI10BC2022PNB
EN4165A20-221NA
20 contacts size 22
DMC-M 20-22 BN
BACI10BC2022SNB
EN4165 20-22 A1NB
20 contacts size 22 DMC-MA 20-22 AN
EN4165A20A221NA 20 contacts size 22 DMC-MA 20-22 BN
EN4165A20A221NB
12 contacts size 20
DMC-M 12-20 AN
BACI10BC1220PNB
EN4165A12-201NA
12 contacts size 20
DMC-M 12-20 BN
BACI10BC1220SNB
EN4165A12-201NB
8 contacts size 16
DMC-M 08-16 AN
BACI10BC0816PNB
EN4165A08-161NA
8 contacts size 16
DMC-M 08-16 BN
BACI10BC0816SNB
EN4165A08-161NB
4 contacts size 12 DMC-M 04-12 AN
EN4165A04-121NA 4 contacts size 12 DMC-M 04-12 BN
EN4165A04-121NB
1 contact size 8 DMC-M 01-08 AN
EN4165A01-081NA 1 contact size 8 DMC-M 01-08 BN
EN4165A01-081NB
6 contacts size 16
2 contacts size 22
8 contacts size 24
DMC-M 16-02 AN
2226454-1
6 contacts size 16
2 contacts size 22
8 contacts size 24
DMC-M 16-02 BN
2226455-1
6 contacts size 16
5 contacts size 22
DMC-M 99-01 AN
BACI10BC1622PNB
EN4165A99-011NA
6 contacts size 16
5 contacts size 22
DMC-M 99-01 BN
BACI10BC1622SNB
EN4165A99-011NB
6 contacts size 16
5 contacts size 22
DMC-MA 99-01 AN
EN4165A99A011NA
6 contacts size 16
5 contacts size 22
DMC-MA 99-01 BN
EN4165A99A011NB
8 contacts size 22
3 contacts size 20 DMC-M 99-02 AN 8 contacts size 22
3 contacts size 20 DMC-M 99-02 BN
8 contacts size 20
8 contacts size 24 DMC-M 99-03 AN 8 contacts size 20
8 contacts size 24 DMC-M 99-03 BN
6 contacts size 20
2 contacts size 22
8 contacts size 24
DMC-M 99-04 AN
6 contacts size 20
2 contacts size 22
8 contacts size 24
DMC-M 99-04 BN
8 contacts size 22
2 contacts size 12
DMC-M 99-06 AN
BACI10BC1001PNB
8 contacts size 22
2 contacts size 12
DMC-M 99-06 BN
BACI10BC1001SNB
8 contacts size 20
2 contacts size 16
DMC-M 99-10 AN
EN4165A99-101NA
8 contacts size 20
2 contacts size 16
DMC-M 99-10 BN
EN4165A99-101NB
6 optical contacts DMC-M MC5 AN 6 optical contacts DMC-M MC5 BN
2 optical contacts
5 contacts size 16
2 contacts size 22
DMC-M T47 AN
2 optical contacts
5 contacts size 16
2 contacts size 22
DMC-M T47 BN
12 or 24 optical contacts
for round or ribbon cable
Hermaphrodite
DMC-M MC6
20 contacts size 22
5 shunts 4 ways
DMC-M 22-05 BN
EN4165A20Y221NB
Blanking module DMC-M 00-00 PN
EN4165-1N
20 contacts size 22
3 shunts 4 ways
4 shunts 2 ways
DMC-M 22-07 BN
EN4165A2AY221NB
20 contacts size 22
10 shunts 2 ways
DMC-M 22-10 BN
EN4165A2BY221NB
Aluminum Cable Technology
High Speed Modules
Distribution Shunt Modules
151
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
CONTACTS CABLES
PART
NUMBER
DEUTSCH
TYPE SIZE
COLOR CODES AS PER MIL COLOR CODES AS PER
EN3155 Ø OVER
INSULATION IN/MM
(GAUGE AWG)
WIRE SECTION IN/
MM²
1 2 3 1 2
724-0001-22 P22/22 Orange Blue Black - - 0.71 to 1.37
(22 - 26) 0.095 to 0.40
724-0003-22 S Orange Green Yellow - -
182-0860-22 P 22/20 ---Red Green 0.71 to 1.37
(22 - 26) 0.095 to 0.40
182-0862-22 S - - -
724-0001-20 P20/20 Orange Blue Orange - - 0.85 to 2.11
(20 - 24) 0.25 to 0.60
724-0003-20 S Orange Green Violet - -
724-1063-20 P 20/18 ---Red Brown (18 - 24) 0.25 to 1.00
724-1064-20 S - - -
724-0001-16 P16/16 Orange Blue Yellow - - 1.20 to 2.77
(16 - 20) 0.60 to 1.20
724-0003-16 S Orange Green Gray - -
724-1063-16 P 16/14 ---Blue White (14 - 20) 0.60 to 2.00
724-1064-16 S - - -
724-0001-12 P12/12 Orange Blue Green - - 1.90 to 3.61
(12 - 14) 2.00 to 3.00
724-0003-12 S Orange Green White - -
724-1063-12 P 12/10 ---Yellow White 1.90 to 2.90
(14 - 10) 2.00 to 5.00
724-1064-12 S - - -
724-0001-08 P Power 8 -----3.80 to 5.15
(8) 5.30 to 8.98
724-0003-08 S - - - - -
182-0001-08 P Power 8 - - - - - 3.80 to 5.15
(8) 5.30 to 8.98
182-0003-08 S - - - - -
724-0004-16 P Micro-Coax
16
Yellow Red Yellow - - KX 22 0.057 to 0.158
724-0005-16 S Yellow Orange Red - -
182-0125-08 P 8- - - - - ALPEN A 26 DT -
182-0126-08 S - - - - -
182-0048-08 P 8-----Interface SMA -
182-0044-08 S - - - - -
724-1272-22 SShunt 22 -----0.71 to 1.37
(22 - 26) 0.095 to 0.40
DATABUS CONTACTS (TWISTED PAIR) AS PER MIL-C 38999 SERIES I, III AND IV STANDARD
CONTACTS CABLES
PART NUMBER TYPE SIZE COLOR CODE TYPES CONDUCT. MAX.
SECTION BRAID Ø MAX.
182-0034-03 P
8 Brown-Red Braid Simple 2 x 0.34 mm² 3.48
182-0035-03 S
182-0034-04 P
8 Red-Red High Immunity
Double Braid 2 x 0.34 mm² 3.91
182-0035-04 S
CONTACTS
Color Code
For contact P as per MIL-C 39029/58-***
For contact S as per MIL-C 39029/57-***
Color Code
As per EN3155 (ISO)
DATABUS CONTACTS
Part numbers in red - Standard contacts delivered with modules
Note: Contacts for aluminium cable, contact us.
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TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
CONTACTS TOOLING
PART
NUMBER
DEUTSCH
CRIMPING TOOL
P/N DEUTSCH
CRIMPING TOOL
P/N MIL
LOCATOR
P/N DEUTSCH
LOCATOR
P/N MIL
INSERTION AND
EXTRACTION TOOL
724-0001-22
057-0463-12 M22520/2-01
057-0467-32 M22520/2-09
M81969/14-01
724-0003-22 057-0515-32 M22520/2-06
182-0860-22
057-0463-12 M22520/2-01 057-0467-32 M22520/2-09 M81969/14-01
182-0862-22
724-0001-20
057-0461-11 M22520/1-01 057-0466-21 M22520/1-04 M15570-20
724-0003-20
724-1063-20
057-0461-11 M22520/1-01 056-0466-21 M22520/1-04 -
724-1064-20
724-0001-16
057-0461-11 M22520/1-01 057-0466-21 M22520/1-04 M15570-16
724-0003-16
724-1063-16
057-0461-11 M22520/1-01 056-0466-21 M22520/1-04 -
724-1064-16
724-0001-12
057-0461-11 M22520/1-01 057-0466-21 M22520/1-04 M15570-12
724-0003-12
724-1063-12
057-0461-11 - 056-0466-21 M25520/1-04 -
724-1064-12
724-0001-08
057-0064-05 A -057-0065-05 A -114-008 or
M81969/14-06
724-0003-08
182-0001-08
057-0064-05 A -057-0065-05 A -114-008 or
M81969/14-06
182-0003-08
724-0004-16 057-0463-12*
-
057-0539-32*
- M15570-16
724-0005-16 057-0509-14** 057-0511-34**
182-0125-08
-----
182-0126-08
182-0048-08
-----
182-0044-08
724-1272-22 057-0463-12 M22520/2-01 057-0467-32 M22520/2-09 M81969/14-01
DATABUS CONTACTS (TWISTED PAIR) AS PER MIL-C 38999 SERIES I, III AND IV STANDARD
SLEEVE TYPE CRIMPING TOOL CENTRAL
CONDUCTOR CRIMPING TOOL FERRULE INSERTION AND EXTRACTION TOOL
Thermoplastic and silicone TDB-CY-08 TDB-CT-HEX Mark C 114-008 or
M81969/14-06
Thermoplastic and silicone TDB-CT-08 TDB-CT-HEX Mark D 114-008 or
M81969/14-06
CONTACTS AND TOOLING
DATABUS CONTACTS
Part numbers in red - Standard contacts delivered with modules
*For central contact **For exterior contact
153
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
STACKABLE RECEPTACLE HOUSING
SHORT STACKABLE RECEPTACLE HOUSINGS
FLANGE MOUNTING RECEPTACLE HOUSINGS
SHORT FLANGE MOUNTING RECEPTACLE HOUSINGS
DIMENSIONS
DMC-M 82-01
4 Module Version
DMC-M 83-01
4 Module Version
DMC-M 84-01
4 Module Version*
DMC-M 85-01
4 Module Version*
DMC-M 42-01
2 Module Version
DMC-M 43-01
2 Module Version
DMC-M 44-01
2 Module Version*
DMC-M 45-01
2 Module Version*
*DMC-MD shielded version (D): delivered with a conductive flat gasket part number 108-0019-00 A1142 for the 4 module version and 108-0019-01 A1142
for the 2 module version. Also, there is a sealing flat gasket part number 108-0019-00 for the 4 module version and 108-0019-01 for the 2 module version,
not supplied with receptacles. Note: No accessory can be mounted on the rear of short receptacle housing.
154 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
MULTI-RECEPTACLE HOUSINGS
FREE PLUGS
DIMENSIONS
STANDARD VERSION LIGHT WEIGHT VERSION
DMC-M 80-01
4 Module Version
DMC-M 40-01
2 Module Version
Note: These multi-receptacle housing plates receive 4 module rack and panel plugs or free plugs version. No accessory can be mounted on
the rear of light weight multi-receptacle housings version.
The receptacle/plug coupling is done with the tool part number 057-0592-80 or a standard allen key (coupling torque 0.1±0.03 daN.m).
VERSION 1044 0964 0804 0644 0484 0324 0244 0164
A (mm) 232.2 216.2 184.2 152.2 120.2 68.6 52.6 36.6
Number of
rows 13 12 10 8 6 4 3 2
155
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
RACK & PANEL PLUGS
REVERSED RACK & PANEL PLUGS
DIMENSIONS
DMC-M 88-01
4 Module Version*
DMC-M 89-01
4 Module Version*
DMC-M 48-01
2 Module Version*
DMC-M 49-01
2 Module Version*
*Panel cut out, aSee page 157.
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TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
MODULES
KEY POLARIZATION
DIMENSIONS
MALE MODULE FEMALE MODULE
Module extraction is done with the tool part number 057-0289-00 A or B. The module insertion in the housing (plug or receptacle) is done manually.
Each module can have a specific polarization key A, B, C or D.
The polarized modules must be installed in their respective A, B, C or D housing cavities.
The modules with standard polarization N can be installed in all keyway options.
Module view from front face
SIZES L1 MAX. MM
22 to 12 16.46
8 18.70
SIZES L2 MAX. MM
22 to 12 22.40
8 33.20
157
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
PANEL CUTOUTS FOR RACK AND PANEL PLUGS
PANEL CUTOUTS FOR RECEPTACLE HOUSINGS
DIMENSIONS
TYPE 88, 89
TYPE 82, 83, 84, 85
TYPE 48, 49
TYPE 42, 43, 44, 45
DMC-M 88, 89 with receptacle housing 82, 83, 84, 85
DMC-M 48, 89 with receptacle housing 42, 43, 44, 45
Misalignment max between.
Rack and Panel to receptacle housing.
OZ : ± 2 mm
OY : ± 0.75 mm
OX : ± 0.75 mm
θ : ± 1°
DMC-M 80 with receptacle housing 82, 83, 84, 85
DMC-M 40 with receptacle housing 42, 43, 44, 45
NOTE: Multi-receptacle housing panel cut out contact us.
Coupling torque for panel screw 0.2 daN.m max.
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TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
SHIELDED ACCESSORY BODIES
NON SHIELDED CABLE CLAMPS
FLIGHT PROTECTION CAPS
ACCESSORIES
732-8054-10 A
4 Module Version
732-8002-00
4 Module Version
732-8075-00
EN4165F3B
Shielded Cap for 4 Module Receptacle Housings
732-8258-00
Sealed Cap for 4 Module Receptacle Housings
732-8239-01
Captive Sealed Cap for 4 Module Receptacle Housings
732-8075-01
EN4165F3A
Shielded Cap for 2 Module Receptacle Housings
732-8054-14 A
2 Module Version
732-8002-01
2 Module Version
159
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
ASSEMBLY INSTRUCTIONS
CONTACT CRIMPING
STEP 1: Use a crimping tool with the
appropriate pilot stop.
STEP 2: Strip the copper wire over*
5 mm maximum.
STEP 3: Insert the contact in the
crimping tool.
STEP 4: Insert the wire in the contact. STEP 5: Tighten the crimping tool. STEP 6: Inspect the contact. It must
have 8 markings, and the wire must be
seen in the contact side hole.
*For aluminum wire, contact us.
Note: For the use of a shielded version, do not forget to slide the cables in the chimney before crimping the contacts.
STEP 1: Use the appropriate plastic tool.
There is one tool for each contact size.
TOOLS PART
NUMBERS
CONTACTS
SIZE
M81969/14-01 22
M15570-20 20
M15570-16 16
M15570-12 12
114-008 or M81969/14-06 8
STEP 2: Insert the wire in the slot of the
colored side of tool. Pull the wire until the
contact butts against the tool.
STEP 3: Insert the contact in the
corresponding module cavity. Push the
contact fully home. Then remove the
tool and lightly pull the wire back to make
sure that the contact is well inserted.
STEP 4: For extraction, insert the wire
in the slot of the white side of the tool.
Slide the tool into the cavity and push
fully home until it is butted against the
contact shoulder.
STEP 5: Press the wire between the
fingers and the tool. Then pull the overall
wire and tool back.
CONTACT INSERTION / EXTRACTION
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TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
ASSEMBLY INSTRUCTIONS
STEP 1: The module must be inserted
from the rear side of the housing. The
module polarization key must be visible
from the marked side of the housing.
STEP 2: Push manually the module (wired
or not) until butting. For sealed modules
use the insertion tool part number 057-
0699-00 A or B. Make sure that the
module is well inserted either by pulling
back the wires (if wired) or by pushing the
module from the front of the housing
STEP 3: For extraction use the tool part
number 057-0289-00 A or B.
STEP 4: Slide the tool around the cable.
Then push the tool inside the housing until
butting.
STEP 5: Note the different tool’s position
depending on the A, B, C or D cavities.
STEP 6: Press the cable between the tool
and the fingers and pull the overall back.
If the module is not wired, use the same
tool, but push the module from the front
of the housing.
MODULE INSERTION / EXTRACTION
STEP 1: The receptacle
keying component must be
inserted by the rear side of the
receptacle housing. Choose
the orientation 1, 2, 3, 4, 5 or 6
by 60° rotation. Orientation is
indicated by the largest keyway.
STEP 2: Insert the nut from the
front of the receptacle housing.
STEP 3: For mounting and
dismounting, use the tool part
number 057-0590-80.
STEP 4: Tighten the nut
with the tool, by applying
a 0.15± 0.02daN.m coupling
torque.
RECEPTACLE KEYING COMPONENT MOUNTING
161
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Specifications subject to change.
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
STEP 1: Use the plug keying component corresponding to
the receptacle keying component (same color code). Choose
the orientation 1, 2, 3, 4, 5 or 6 by 60° rotation. Orientation
is indicated by the largest keyway.
STEP 2: Insert the plug keying component in the front side
of the plug housing. Make sure that the orientation allows the
insertion of the receptacle keying component. Then fix the plug
keying component manually by pushing it down to the bottom
of its cavity.
PLUG KEYING COMPONENT MOUNTING
ASSEMBLY INSTRUCTIONS
STEP 1: Slide the chimney and
the shielded braid around the
cable.
STEP 2: Slide the shielded
braid and the 3 mm “band it”
ring over the chimney.
STEP 3: Use the tool part
number 057-0450-00 to tighten
the ring around the shielded
braid over the chimney.
STEP 4: Clip the module in
the housing.
STEP 1: Choose the appropriate plug
or receptacle accessory. Insert the
accessory in the housing. Make sure that
the marking of the accessory is in front
of the respective housing’s cavities.
STEP 2: Insert the chimneys in their
respective cavities.
STEP 3: Fit the accessory cover, and
tighten the overall screws by applying a
0.05+0.02 daN.m coupling torque with a
standard allen key.
SHIELDED BRAID MOUNT ON CHIMNEY
SHIELDED ACCESSORIES
STEP 1: Use the tool part number 057-0592-80 or a standard allen key and apply a 0.1± 0.03 daN.m coupling torque.
FREE PLUG / RECEPTACLE COUPLING
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TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 CONNECTORS
ASSEMBLY INSTRUCTIONS
TOOLING ASSEMBLY
TE CONNECTIVITY DEUTSCH CONTACTS – M29600 & M39029 SERIES
163
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Specifications subject to change.
TE Connectivity DEUTSCH Contacts
M29600 & M39029 Series
WIDE RANGE OF ELECTRICAL CONTACTS
TE DEUTSCH contacts – M29600 & M39029 series are used in a variety of military
and commercial applications. These TE DEUTSCH electrical contacts are designed to
meet MIL-C-39029 or MIL-C-29600 standards and can transfer power and/or signal.
For full product details on TE DEUTSCH contacts – M29600 & M39029 series, please
see the specications below.
APPLICATIONS • Electronic box
• Space & aerospace applications
• Military applications
• Industrial applications
FEATURES • Signal or power transfer
• Data buss
• Mil-spec / ASN Standard
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TE CONNECTIVITY DEUTSCH CONTACTS – M29600 & M39029 SERIES
SELECT PART NUMBER
SPECIFICATION P/N TE DEUTSCH P/N BIN CODE
M29600/23-606 12343-23 BLUE BLACK BLUE
M29600/23-607 12343-20 BLUE BLACK VIOLET
M29600/23-608 12343-16 BLUE BLACK GRAY
M29600/24-610 12341-23 BLUE BROWN BLACK
M29600/24-611 12341-20 BLUE BROWN BROWN
M29600/24-612 12341-16 BLUE BROWN RED
M39029/1-100 2560-214-1631*(L) BROWN BLACK BLACK
M39029/1-101 2560-215-1631*(L) BROWN BLACK BROWN
M39029/1-102 2560-216-1431*(L) BROWN BLACK RED
M39029/1-103 2560-217-1231*(L) BROWN BLACK ORANGE
M39029/1-507 2560-218-2031*(L) GREEN BLACK VIOLET
M39029/4-110 0641-1-2031*(L) BROWN BROWN BLACK
M39029/4-111 0641-2-1631*(L) BROWN BROWN BROWN
M39029/4-112 109026-31 BROWN BROWN RED
M39029/4-113 0641-3-1231*(L) BROWN BROWN ORANGE
M39029/4-114 109028-31*(L) BROWN BROWN YELLOW
M39029/5-115 100503*(L) BROWN BROWN GREEN
M39029/5-116 100504*(L) BROWN BROWN BLUE
M39029/5-117 109027*(L) BROWN BROWN VIOLET
M39029/5-118 100505*(L) BROWN BROWN GRAY
M39029/5-119 109029 *(L) BROWN BROWN WHITE
M39029/10-521 7362-255-1601 GREEN RED BROWN
M39029/10-522 7362-226-1601 GREEN RED RED
M39029/11-144 2560-212-2231 BROWN YELLOW YELLOW
M39029/11-145 2560-212-2031*(L) BROWN YELLOW GREEN
M39029/12-148 2562-209-2231*(L) BROWN YELLOW GRAY
M39029/12-149 2562-209-2031*(L) BROWN YELLOW WHITE
M39029/16-166 81542-238*(L) BROWN BLUE BLUE
M39029/16-167 81542-23*(L) BROWN BLUE VIOLET
M39029/16-168 81542-20*(L) BROWN BLUE GRAY
M39029/16-169 81542-16*(L) BROWN BLUE WHITE
M39029/16-170 81542-12*(L) BROWN VIOLET BLACK
M39029/17-171 81543-238*(L) BROWN VIOLET BROWN
M39029/17-172 81543-23*(L) BROWN VIOLET RED
M39029/17-173 81543-20*(L) BROWN VIOLET ORANGE
M39029/17-174 81543-16*(L) BROWN VIOLET YELLOW
M39029/17-175 81543-12*(L) BROWN VIOLET GREEN
M39029/18-176 81541-238*(L) BROWN VIOLET BLUE
M39029/18-177 81541-23*(L) BROWN VIOLET VIOLET
M39029/18-178 81541-20*(L) BROWN VIOLET GRAY
M39029/18-179 81541-16*(L) BROWN VIOLET WHITE
M39029/18-180 81541-12*(L) BROWN GRAY BLACK
M39029/22-191 CTS-S22/22*(L) BROWN WHITE BROWN
M39029/22-192 CTS-S20/20*(L) BROWN WHITE RED
M39029/22-193 CTS-S16/16*(L) BROWN WHITE ORANGE
M39029/22-605 CTS-S12/12*(L) BLUE BLACK GREEN
M39029/28-211 6162-233-1277 (AU/NI) RED BROWN BROWN
M39029/28-409 6162-234-1277 (AU/NI) YELLOW BLACK WHITE
M39029/28-410 6162-235-1277 (AU/NI) YELLOW BROWN BLACK
M39029/28-411 6162-236-1277 (AU/NI) YELLOW BROWN BROWN
M39029/28-413 61 62-238-1277 (AU/NI) YELLOW BROWN ORANGE
M39029/28-414 6162-239-1277 (AU/NI) YELLOW BROWN YELLOW
M39029/28-415 6162-240-1277 (AU/NI) YELLOW BROWN GREEN
*Various platings available, contact us.
165
For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH CONTACTS – M29600 & M39029 SERIES
SELECT PART NUMBER
SPECIFICATION P/N TE DEUTSCH P/N BIN CODE
M39029/29-212 0660-206-1631*(L) RED BROWN RED
M39029/29-213 0660-206-1282 (SILVER) RED BROWN ORANGE
M39029/29-214 0660-206-08*RED BROWN YELLOW
M39029/29-215 0660-206-04*RED BROWN GREEN
M39029/29-216 0660-206-00*RED BROWN BLUE
M39029/30-217 0662-212-1631*(L) RED BROWN VIOLET
M39029/30-218 0662-207-1631*(L) RED BROWN GRAY
M39029/30-219 0662-207-1282 (SILVER) RED BROWN WHITE
M39029/30-220 0662-207-0882 RED RED BLACK
M39029/30-221 0662-207-0482 RED RED BROWN
M39029/30-222 0662-207-0082 RED RED RED
M39029/31-228 4160-203-1631*(L) RED RED GRAY
M39029/31-229 4160-204-1631*(L) RED RED WHITE
M39029/31-240 0004-058-100*(L) RED YELLOW BLACK
M39029/31-241 CANCELED, REPLACED WITH /31-627 RED YELLOW BROWN
M39029/31-627 4160-202-2031*(L) BLUE YELLOW VIOLET
M39029/32-247 4162-201-1631*(L) RED YELLOW VIOLET
M39029/32-248 4162-202-1631*(L) RED YELLOW GRAY
M39029/32-259 0007-008-100*(L) RED GREEN WHITE
M39029/32-260 4109-207-2000*(L) RED BLUE BLACK
M39029/56-348 38943-22*(L) ORANGE YELLOW GRAY
M39029/56-351 38943-20*(L) ORANGE GREEN BROWN
M39029/56-352 38943-16*(L) ORANGE GREEN RED
M39029/56-353 38943-12*(L) ORANGE GREEN ORANGE
M39029/57-354 38946-22*(L) ORANGE GREEN YELLOW
M39029/57-357 38946-20*(L) ORANGE GREEN VIOLET
M39029/57-358 38946-16*(L) ORANGE GREEN GRAY
M39029/57-359 38946-12*(L) ORANGE GREEN WHITE
M39029/58-360 38941-22 ORANGE BLUE BLACK
M39029/58-363 38941-20*(L) ORANGE BLUE ORANGE
M39029/58-364 38941-16*(L) ORANGE BLUE YELLOW
M39029/58-365 38941-12*(L) ORANGE BLUE GREEN
M39029/63-368 2562-201-2031*(L) ORANGE BLUE GRAY
M39029/64-369 2560-201-2031*(L) ORANGE BLUE WHITE
M39029/75-416 6162-217-1277 (AU/NI) YELLOW BROWN BLUE
M39029/75-417 6162-218-1277 (AU/NI) YELLOW BROWN VIOLET
M39029/75-418 6162-219-1277 (AU/NI) YELLOW BROWN GRAY
M39029/75-419 6162-220-1277 (AU/NI) YELLOW BROWN WHITE
M39029/75-421 6162-222-1277 (AU/NI) YELLOW RED BROWN
M39029/75-422 6162-223-1277 (AU/NI) YELLOW RED RED
M39029/75-423 6162-224-1277 (AU/NI) YELLOW RED ORANGE
M39029/76-424 6162-229-1677 (AU/NI) YELLOW RED YELLOW
M39029/76-425 6162-230-1677 (AU/NI) YELLOW RED GREEN
M39029/76-426 6162-231-1677 (AU/NI) YELLOW RED BLUE
M39029/76-427 6162-232-1677 (AU/NI) YELLOW RED VIOLET
M39029/77-428 6162-213-1677 (AU/NI) YELLOW RED GRAY
M39029/77-429 6162-214-1677 (AU/NI) YELLOW RED WHITE
M39029/77-430 6162-215-1677 (AU/NI) YELLOW ORANGE BLACK
M39029/77-431 6162-216-1677 (AU/NI) YELLOW ORANGE BROWN
M39029/78-432 6162-253-1677 (AU/NI) YELLOW ORANGE RED
M39029/78-433 6162-254-1677 (AU/NI) YELLOW ORANGE ORANGE
M39029/78-434 6162-255-1677 (AU/NI) YELLOW ORANGE YELLOW
M39029/78-435 6162-256-1677 YELLOW ORANGE GREEN
*Various platings available, contact us.
166 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH CONTACTS – M29600 & M39029 SERIES
SPECIFICATION P/N DEUTSCH P/N BIN CODE
M39029/83-450 2560-221-2031*(L) YELLOW GREEN BLACK
M39029/83-451 2560-222-2031*(L) YELLOW GREEN BROWN
M39029/83-508 2560-220-2031*(L) GREEN BLACK GRAY
M39029/84-452 2562-214-2031*(L) YELLOW GREEN RED
M39029/84-453 2562-215-2031*(L) YELLOW GREEN ORANGE
M39029/84-509 2562-213-2031*(L) GREEN BLACK WHITE
M39029/90-529 6162-283-0877 GREEN RED WHITE
M39029/91-530 6162-284-0877 GREEN ORANGE BLACK
M39029/101-553 1662-213-2031*(L) GREEN GREEN ORANGE
M39029/101-554 1662-213-1631*(L) GREEN GREEN YELLOW
M39029/102-558 6162-324-1231 GREEN GREEN GRAY
M39029/103-559 6162-325-1231 GREEN GREEN WHITE
M39029/106-614 12333-22*(L) BLUE BROWN YELLOW
M39029/106-615 12333-20*(L) BLUE BROWN GREEN
M39029/106-616 12333-16*(L) BLUE BROWN BLUE
M39029/106-617 12333-12*(L) BLUE BROWN VIOLET
M39029/107-620 12331-22 BLUE RED BLACK
M39029/107-621 12331-20*(L) BLUE RED BROWN
M39029/107-622 12331-16*(L) BLUE RED RED
M39029/107-623 12331-12*(L) BLUE RED ORANGE
02003-926 (DSCC PART NUMBER) 6162-328-1277 (AU/NI) WHITE RED BLUE
02004-936 (DSCC PART NUMBER) 6162-330-1277 (AU/NI) WHITE ORANGE BLUE
M55302/65-02 2562-236-2231 N/A N/A N/A
*Various platings available, contact us.
SELECT PART NUMBER
167
ACCESSORIES
For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
PART C D CLEAR HOLE
NUMBER THREAD LENGTH MAX. MAX. MIN. MAX.
S-440-3/8 3/8”
S-440-1/2 1/2”
S-440-5/8 4-40NC-2A 5/8” .220” .069” .125” .129”
S-440-3/4 3/4”
S-632-3/8 3/8”
S-632-1/2 1/2”
S-632-5/8 6-32NC-2A 5/8” .271” .083” .147” .152”
S-632-3/4 3/4”
Metric
SM4-12mm M4 12mm Contact us for details.
SM5-12mm M5 12mm
CD Length
"O" Ring
Thread Size
CD Length
"O" Ring
Thread Size
Additional threads, lengths, and styles available. Contact us for
ordering information.
SLOTTED PAN HEAD
Nut plates are flat metal brackets containing four captive nuts that
are used to mount flanged receptacles to a panel. They eliminate
the challenge of working with loose nuts in a confined area and
effectively distribute the screw tension across the back of the
panel. These cost-effective devices are “self-wrenching,” drawing
the bracket up for automatic alignment. Our plates are a “C” shape,
design which allows you to slip the nut plate over the wire bundle
just prior to mounting. The bracket is aluminum alloy with alodine
plating and the nuts are steel alloy-plated with cadmium. Nut plates
mate with above sealing screws.
PART C D CLEAR HOLE
NUMBER THREAD LENGTH MAX. MAX. MIN. MAX.
R-440-3/8 3/8”
R-440-1/2 1/2”
R-440-5/8 4-40NC-2A 5/8” .238” .080” .125” .129”
R-440-3/4 3/4”
R-632-3/8 3/8”
R-632-1/2 6-32NC-2A 1/2” .294” .097” .147” .152”
R-632-5/8 5/8”
R-632-3/4 3/4”
Material: Passivated stainless steel screws & silicone rubber O-rings
PHILLIPS PAN HEAD (MEETS MS3212 & MS32131)
ACCESSORIES
SEALING SCREWS
NUT PLATES
Sealing screws are designed with a groove underneath the head to
accommodate an O-ring. When tightened, the O-ring is compressed
against the connector flange a seal against air, water, and gas.
These screws are also vibration-resistant. The reservoir beneath
the head confines the O-ring and permits full metal-to-metal
contact between the screw and the connector flange. Sealing
screws can be reused without spoiling the sealing action. Sealing
screws are used in conjunction with the nut plates below.
CONNECTOR STYLES MIL-DTL-26482 MIL-DTL-38999
PART
NUMBER THREAD AFD 50,
MS3470
AFD 58,
MS3472
DJT
SERIES I
DTS/ACT
SERIES III
D38999/20
M85049/95-8A 4-40 8 - - -
M85049/95-10A 4-40 10 - 9 A/9
M85049/95-10B 6-32 - 10 - -
M85049/95-12A 4-40 12 10 11 B/11
M85049/95-12B 6-32 - 12 - -
M85049/95-14A 4-40 14 - 13 C/13
M85049/95-14B 6-32 - 14 - -
M85049/95-16A 4-40 16 - 15 D/15
M85049/95-16B 6-32 - 16 - -
M85049/95-18A 4-40 18 - 17 E/17
M85049/95-18B 6-32 - 18 - -
M85049/95-20A 4-40 20 - 19 F/19
M85049/95-20B 6-32 - 20 - -
M85049/95-22A 4-40 22 - 21 G/21
M85049/95-22B 6-32 - 22 - -
M85049/95-24A 6-32 - 24 25 J/25
M85049/95-24B 6-32 24 - 23 H/23
M85049/95-25A 6-32 - - 25 -
*plastic bracket
+ PCD contacts for high density contact arrangement, MA class only, special.
TORQUE MAX.
IN/LB MM
4-40 6.3 .71
6-32 10 1.12
168
ACCESSORIES
For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
ACCESSORIES
STANDARD HEAT SHRINK BOOTS
Standard heat shrink boots are supplied in flame-retardant polyolefin with an adhesive inner liner.
A high shrink-ratio version for sealing smaller wire bundles is also available. The adhesive liner
is heat-activated and bonds to the underlying surface, filling any small voids that might exist.
When cool, the adhesive forms a barrier against water, moisture, dirt and other environmental
contaminants. The lip on the connector end of the recovered boot fits into the sealing groove.
Operating temperature is -67º F to 275º F (-55º C to 135º C). These boots are also available in
halogen-free polyolefin, semi-rigid polyolefin, silicone, or Viton, with or without adhesive liner.
CABLE
O.D.
H DIA
J DIA
EXPANDED
H DIA
J DIA
RECOVERED
CABLE
O.D.
HEAT
SHRINK
BOOT CABLE O.D.
PART LENGTH A B C D E F G H J
NUMBER MAX. MIN. ± 10% 8 10 12 14 16 18 20 22 24 9 11 13 15 17 19 21 23 25
HSB1 0.25 0.08 2.37 l l l l
(6.4) (2.0) (60.2)
HSB2 0.30 0.10 2.92 l l l l l l
(7.6) (2.5) (74.2)
HSB3 0.38 0.12 3.32 l l l l
(9.7) (3.0) (84.3)
HSB4 0.45 0.14 3.92 l l l l
(11.4) (3.6) (99.6)
SB1 0.88 0.25 4.17 l l l l l l l l
(22.4) (6.4) (105.9)
SB2 1.01 0.29 4.77 l l l l l l l l
(25.7) (7.4) (121.2)
SB3 1.16 0.33 5.46 l l l l l l l l
(29.5) (8.4) (138.7)
SB4 1.34 0.39 6.28 l l l l l l
(34.0) (9.9) (159.5)
SB5 1.47 0.41 7.00 l l l l l l
(37.3) (10.4) (177.8)
SB6 1.72 0.48 8.00 l l l l
(43.7) (11.2) (203.2)
AFD M85049/60
(MIL-DTL-26482 STYLE)
SHELL SIZE
DJT M85049/62 & DTS/ACT M85049/69
(MIL-DTL-38999 STYLE)
SHELL SIZE
All dimensions in inches (millimeters in parenthesis)
169
ACCESSORIES
For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
ACCESSORIES
ACCESSORIES
RIGHT ANGLE HEAT SHRINK BOOTS
EXPANDED RHSB
CABLE
O.D.
CABLE
O.D.
RECOVERED RSB and RHSB
EXPANDED RSB
Right angle heat shrink boots are supplied in flame-retardant polyolefin with an adhesive
inner liner. A high shrink-ratio version for sealing smaller wire bundles is also available. The
adhesive liner is heat-activated and bonds to the underlying surface, filling any small voids
that might exist. When cool, the adhesive forms a barrier against water, moisture, dirt and
other environmental contaminants. The lip on the connector end of the recovered boot
fits into the sealing groove. Operating temperature is -67º F to 275º F (-55º C to 135º C).
These boots are also available in halogen-free polyolefin, semi-rigid polyolefin, silicone, or
Viton, with or without adhesive liner.
HEAT
SHRINK
BOOT CABLE O.D.
PART LENGTH A B C D E F G H J
NUMBER MAX. MIN. ± 10% 8 10 12 14 16 18 20 22 24 8/9 10/11 12/13 14/15 16/17 18/19 20/21 22/23 24/25
RHSB1 0.24 0.08 1.77 l l l l
(6.1) (2.0) (45.0)
RHSB2 0.30 0.10 2.64 l l l l l l
(7.6) (2.5) (67.1)
RHSB3 0.37 0.12 3.17 l l l l
(9.4) (3.0) (81.0)
RHSB4 0.45 0.14 4.57 l l l l
(11.4) (3.6) (116.1)
RSB1 0.88 0.23 4.14 l l l l l l l l
(22.4) (5.8) (105.2)
RSB2 1.01 0.26 4.88 l l l l l l l l
(25.7) (6.6) (124.0)
RSB3 1.16 0.30 5.76 l l l l l l l l
(29.5) (7.6) (146.3)
RSB4 1.34 0.35 6.78 l l l l l l l l
(34.0) (8.9) (172.2)
RSB5 1.47 0.37 7.29 l l l l l l
(37.3) (9.4) (185.2)
RSB6 1.72 0.44 7.93 l l l l
(43.7) (11.2) (201.4)
AFD M85049/60
(MIL-DTL-26482 STYLE)
SHELL SIZE
DJT M85049/62 & DTS/ACT M85049/69
(MIL-DTL-38999 STYLE)
SHELL SIZE
All dimensions in inches (millimeters in parenthesis)
170
ACCESSORIES
For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
Convoluted boots are used in applications that require various cable outlet angles or
if the cable harness requires quick access to connector wiring. When held in place on
an angle while cooling, these boots will maintain their bend. If maximum connector
serviceability is required, a two-piece spin coupling endbell should be used. The
convoluted boot is used in conjunction with this spin coupling endbell, which allows the
user to unthread and push the endbell back out of the way by heating the boot until it
becomes flexible. The user can make the required repair, reheat the boot and rethread
the backshell without having to cut off and replace the boot.
ACCESSORIES
BLACK POLYOLEFIN CONVOLUTED BOOTS
3M Scotch-Weld™ EPX potting systems
consist of a self-leveling Duo-Pak epoxy
potting compound cartridge, an EPX
applicator, and an EPX nozzle for precise
mixing. 3M’s two-part epoxy potting
compound is for use with the PT/PTSE
and MS-E/F/R, AIT & AIB series “P” style
endbells. The EPX system provides an easy
way to meter, mix and dispense potting
compound. 3M’s non-corrosive epoxy
potting compound is specially-formulated
for electronic applications. Available in black
and clear.
Manual Gun: EPX-Applicator (shown)
Pneumatic Gun: EAS50P
Nozzle: EPX-nozzle or 300-026
Potting Compound:
DP270 BLACK
DP270 CLEAR
DP125 TRANSLUCENT
20-minute work-life
with excellent
wetting properties allows
same-day shipping of
assemblies
DP100 PLUS CLEAR
4-minute work-life;
Rapid setup for
automotive applications
Shorter, easy-to-use 300-028
POTTING SYSTEM
CABLE O.D.
CONVOLUTED LENGTH MAX 90°
BOOTS MAX. MIN. LENGTH 8 10 12 14 16 18 20 22 24 9 11 13 15 17 19 21 23 25
CSB2 0.70 0.32 5.25 2.67 l l l l
(17.8) (8.1) (133.4) (67.8)
CSB3 1.06 0.50 5.75 2.89 l l l l l l l l
(26.9) (12.7) (146.1) (73.4)
CSB4 1.44 0.69 6.25 3.08 l l l l l l l l l l
(36.6) (17.5) (158.8) (78.2)
CSB5 1.80 0.88 6.75 3.26 l l l l l l
(45.7) (22.4) (171.5) (82.8)
AFD M85049/60
(MIL-DTL-26482 STYLE)
SHELL SIZE
DJT M85049/62 & DTS/ACT M85049/69
(MIL-DTL-38999 STYLE)
SHELL SIZE
A B C D E F G H J
All dimensions in inches (millimeters in parenthesis)
171
ACCESSORIES
For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
ACCESSORIES
The Panduit HSG115V500 heat gun is a general-purpose
tool designed for all types of heat shrink boots and tubing.
The air intake adjustment varies temperature from 500°F
(260°C) to 650°F (344°C). The unit operates on 115 Vac
at 11 amps. The tools comes with an adjustable stand and
a neoprene AC cord. The bearings, brushes and heating
element are replaceable.
HEAT GUN
HSG115V500
172 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
GLOSSARY OF TERMS
GLOSSARY OF TERMS
ACCELERATED AGING – A connector test in which
temperature, voltage, current, or other parameters are
increased beyond the normal operating values to observe
deterioration in a relatively short period of time.
ACCESSORIES – Auxiliary devices such as cable clamps,
endbells, gaskets, or any number of mechanical hardware
devices that can be added to a connector.
ADAPTER – A device which enables the interconnection
of two dissimilar connectors and/or mechanically allows the
connection of unique accessories. Some adapters are
actually connectors in themselves and allow the user to mate
the adapter with one half of a connector and then
mate a different type of connector to the adapter effecting
a transition. These types of adapters are common in RF and
audio connectors. Other adapters are purely mechanical
and allow the use of unique accessories or allow for special
mounting configurations.
AEM – A connector insulating material which will not emit
halogen (toxic) gases when exposed to flame. Referred to as
a ZERO HALOGEN insulator. See HALOGEN.
ALLOY – A composition of two or more elements, of which
at least one is a metal. In connector applications it is usually
a combination of metals which is used to create an alloy
superior in performance to any of its individual components.
ALTERNATE INSERT POSITION – See ROTATION.
ALTERNATING CURRENT – A flow of electricity which
reaches a maximum in one direction, decreases to zero,
then reverses itself and reaches maximum in the opposite
direction. This cycle is repeated continuously. The number of
such cycles per second is the frequency. The average value
of the voltage during any cycle is zero. Abbreviated ac.
AMBIENT TEMPERATURE – The temperature of the
environment surrounding the connector. Usually the air.
Normally used as the reference when specifying the
OPERATING TEMPERATURE range of the connector.
AMP – Abbreviation for ampere.
AMPERE – A unit of electrical current or rate of flow of
electrons. One volt across one ohm of resistance causes a
current of 1 ampere.
ANODIZE – A protective, insulating oxide layer formed on a
metal by electrolytic action. Occasionally used as the outer
most layer in connector plating, anodize is a very tough, non-
conductive plating.
APIN CONTACT – (See Pizza Bone)
ARC – A luminous discharge of electricity through a gas.
In connector usage, this is an extremely undesirable
discharge through the air across two or more contacts or the
contacts and the shell. This is usually the result of
operating the connector beyond it’s capabilities. Arc
discharge is characterized by a relatively low voltage drop,
a high current density, and the high probability that the
connector and related circuitry will be damaged as a result.
ATMOSPHERE – The unit of pressure defined as the
pressure of 760 mm mercury at 0o C. Approximately
14.7 pounds per square inch.
AWG – American Wire Gauge. A standard for wire diameters
based on the approximate circular mil area of the wire. As
numbers get larger, wire diameters decrease in size (a size
16 AWG wire has a larger diameter than a size 22 AWG).
BACK MOUNTING – See REAR MOUNTING.
BACK-END TERMINATION – See ENDBELL.
BACKSHELL MOLD – See POTTING CUP.
BAR – A centimeter-gram-second unit of pressure (force
exerted on a unit of area) equal to 1,000,00 dynes per
square centimeter. Formerly known as microbar. Its
symbol is b.
BASE METAL – The metal which the connector or
connector component is made and over which various
platings will be deposited.
BAYONET COUPLING – A quick coupling mechanism for
mechanically mating and unmating connector halves. The
plug half has a coupling nut with internal ramps and the
receptacle has three “bayonet” pins. The two halves are
mated and unmated by rotating the coupling nut.
A REVERSE BAYONET COUPLING reverses this
arrangement, with the ramps on the receptacle and the
bayonet pins or roller bolts under the coupling nut.
BERYLLIUM COPPER – An alloy of copper used to make
contacts. It is relatively expensive, but has superior spring
quantities, is resistant to fatigue, and can operate at higher
temperatures than other materials such as phosphor bronze.
It is used when numerous insertion and extraction cycles are
required.
BEZEL – A holder or flange designed to receive and position
a lens or window in an electronic component such as an
indicator assembly.
BIFURCATED CONTACT – A contact design in which the
metal of the mating tube is slotted lengthwise to create two
independent spring elements.
BODY – The main portion of the connector made of the
shell, insulator, and contacts.
BOOT – A rear accessory, usually made of a resilient
material, which is used around a multiconductor cable to add
additional insulation, strength, abrasion resistance, or sealing.
Also see SHRINK BOOT.
BRAID – A woven metal tube used as shielding around a
wire or a group of wires. In a flattened form, it is used as a
grounding strap.
BRASS – metal alloy of copper and zinc used for contacts. It
is low cost, an excellent conductor, and resists fatigue.
BREAKDOWN – An electrical discharge through a
connector insulator or insulation on a wire. A catastrophic
failure mode.
BREAKDOWN VOLTAGE – The voltage at which an
insulator ruptures.
BREAKOUT – The point at which wires are separated from
a multi-conductor cable or wire bundle for routing to
other points.
BS – Prefix for a performance specification of the British
Standards Institution. See BSI.
BSI – Abbreviation for British Standards Institution which
deals with general, electrical, and telecommunication
standards in Britain. BSI has a deliberate policy of
republishing European standards in the English language
as British standards. These usually bear the prefix BS EN.
Specifications are based upon those of the CEN, CENELEC,
ETSI, or international specifications of ISO, IEC, and ITU.
BUNDLE – See WIRE BUNDLE.
C – Abbreviation for centigrade, or more properly Celsius,
since the term centigrade was officially abandoned by
international agreement in 1948. See CELSIUS.
CABLE ASSEMBLY – A cable (or bundle of cables) with
plugs and/or receptacles on each end.
CABLE CLAMP – A rear connector clamping accessory
which tightens over a cable or wire bundle to provide strain
relief to the cable. The cable clamp may be part of a more
elaborate endbell or it may be used alone. Some cable
clamps also provide cable jacket sealing using a resilient
gland; for example the MS3057-C, others provide only strain
relief.
CABLE CONNECTING RECEPTACLE – Unlike most
receptacles which are designed for panel mounting, a
cable connecting receptacle is for in-line use. It does not
have a flange or jam nut for panel mounting, but does
have rear threads to accept an endbell.
CABLE RECEPTACLE – See CABLE CONNECTING
RECEPTACLE.
CABLE SEAL – An endbell or cable clamp that is used
to seal a round jacketed cable as it enters the rear of the
connector. Examples would be a Gland Seal Endbell or an
MS3057-C cable clamp.
CABLE SEALING RANGE – See SEALING RANGE.
CADMIUM – A metallic element chemically related to zinc
and mercury, widely used for plating. It has an extraordinary
ability to resist outdoor corrosion. It is especially resistant to
alkali. Cadmium is electrically conductive and it is easy to
solder. It’s symbol is Cd.
CANADIAN STANDARDS ASSOCIATION – In Canada, a
body that issues standards and specifications prepared by
various voluntary committees of government and industry.
Abbreviated CSA.
CEC – Canadian Electric Code. Standards and requirements
for installation and maintenance of electrical components in
Canada.
CECC – Abbreviation for Electronic Components Committee
of CENELEC, the European committee for Electrotechnical
Standardization. CECC uses the IEC test methods, and thus
is based upon worldwide standards.
CEN – Abbreviation for European Committee for
Standardization. A European standards group corresponding
to the ISO at the European level.
CENELEC – Abbreviation for European Committee for
Electrical Standardization. A European standards group
corresponding to the IEC at the European level.
CHAMFER – A bevel cut on the inside edge of an insulator
contact cavity or a mounting hole. In a contact cavity the
chamfer is intended to guide the mating pin into the cavity.
In a mounting hole it is a countersink to accept a cone
shaped bolt.
CIRCUIT – An electronic path between two or more points
capable of carrying an electrical current.
CIRCULAR MIL – The international term used to define the
cross-sectional area of a wire, equal to the area of a circle
one mil (.001 inch) in diameter.
CIRCULAR MIL AREA – The square of the diameter of a
round conductor measured in thousandths of an inch (.001).
CLEARANCE HOLE – A mounting hole without threads.
Also known as a through hole.
CLOCKING – See INSULATOR ROTATION.
CLOSED CRIMP CONTACT – A mounting hole without
threads. Also known as a through hole.
CLOSED ENTRY – An insulator design which limits the
diameter of the mating contacts.
CLOSED SOCKET CONTACT – A socket contact in which
the mating cavity limits the entry of a contact or probe having
a diameter larger than the mating pin.
COEFFICIENT OF EXPANSION – The average expansion
per degree of temperature over a specified range expressed
as a fraction of the original dimension. The coefficient may be
linear or volumetric.
COMPONENT – An essential functional part of the
connector.
CONTACT – Conductive element in a connector which
makes the actual connection between the wire and the
mating connector for the purpose of transferring electrical
energy. Ideally the contact should add nothing to the circuit.
Contacts typically have a small CONTACT RESISTANCE
and associated POTENTIAL DROP. Contacts come in many
styles such as solder, crimp, printed circuit (PC), wire-wrap,
first-make last-break, and thermocouple, to name just
those found in this catalog. Also see SOLDER CONTACT,
CRIMP CONTACT, PC CONTACT, THERMO-COUPLE
CONTACT, FIRST-MAKE LAST-BREAK CONTACT, WIRE
WRAP CONTACT, STAMPED AND FORMED CONTACT,
SCREW MACHINE CONTACT, PIN CONTACT, and SOCKET
CONTACT.
CONTACT ALIGNMENT – The overall play that a contact
has in the insulator cavity to allow the mating contacts to self
align. Also called contact float.
CONTACT ARRANGEMENT - See LAYOUT.
CONTACT CAVITY - A defined hole in the connector
insulator into which the contacts fit. The cavities are
generally marked with a unique designation or number for
ease of identification.
CONTACT INSPECTION HOLE - See INSPECTION HOLE.
CONTACT RESISTANCE - The maximum amount of
resistance which a contact introduces into the connection
when carrying a specified current (usually stated in
milliohms). When not stated, values are typically given for
“Initial” or new contacts. Most specifications also limit the
maximum resistance during or after each of a series of
extreme tests, such as “Contact Resistance After Corrosion
Test”. These figures are typically slightly higher than “Initial”.
Also see POTENTIAL DROP.
CONTACT RETENTION - The maximum allowable axial
load which can be applied to a contact from either
direction without it being dislodged from the insulator.
Usually stated in Newtons or pounds of force.
CONTACT SEPARATION FORCE - The force required to
separate a pair of mated contacts. Usually stated in Newtons
or pounds of force.
173
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Specifications subject to change.
GLOSSARY OF TERMS
GLOSSARY OF TERMS
CONTACT SIZE - This usually relates to the maximum size
wire this contact can nominally accommodate. It is based
on that AWG size most closely corresponding to the circular
mil area of the engaging end of a pin contact. For example,
a size 16 contact can accommodate a size 16 AWG wire
maximum and the pin corresponds to the CMA of a size 16
AWG. Note, however, that oversized crimp pots are available
for some crimp contacts which will allow, for example, a size
16 contact to accommodate a size 14 AWG wire.
CONTACT SPACING - The distance between two centers
of adjacent contacts.
CONTINUITY – An unbroken conductive path for electrical
energy.
COUPLING – There are three common methods of
mechanically coupling circular connectors, all three are
represented in this catalog. Coupling can be made with
threads (as in the CT series), three pin bayonet (as in
TRIDENT and KPT/ KPSE) or ramps (as in the CB and
CR series).
COUPLING NUT – The rotating ring on plug style
connectors which mechanically locks the two connector
halves together. Coupling nuts may function by means of
internal threads, roller wheels, pins, or internal bayonet
ramps. Also known as a coupling ring.
COUPLING RING – See COUPLING NUT.
COUPLING TORQUE – Torque is rotational force, usually
stated in Newton-meters or Foot-pounds. In the coupling
of connectors it is normally used to give the maximum or
minimum force which should be applied to the coupling nut
when mating and unmating the two connector halves.
CPS – Cycles per second.
CREEPAGE – The conduction of electricity across the
surface of an insulator.
CREEPAGE DISTANCE – The shortest distance between
contacts of opposite polarities, or between a live contact and
ground, measured over the surface of the insulator.
CREEPAGE PATH – A path across the surface of the
insulator between two conductors. Lengthening the path
reduces the possibility of arc damage.
CRIMP – A method of attaching a contact to a wire through
the application of pressure.
CRIMP CONTACT – A contact which is terminated to a
wire by means of crimping with an appropriate die and tool.
After termination, an insertion tool is normally used to insert
the crimped contact into the connector. Removable crimp
contacts can be FRONT RELEASE or REAR RELEASE. A
removal tool is usually required to remove the contact.
CSA – Abbreviation for Canadian Standards Association.
CURRENT – The movement of electrons through a
conductor. Current is measured in amperes. It’s symbol is I.
CURRENT RATING – The maximum current that a
particular wire, contact, or connector can accommodate.
NOTE: When several wires are used in a single connector or
elevated temperature or altitude is involved, derating curves
must be applied to these ratings. A typical derating system is
MIL-W-5088 which allows the user to calculate the derating
effects of current, ambient temperature, number of wires in
the bundle, and altitude.
DB – Abbreviation for DECIBEL.
DEAD FACE - See DEAD FRONT.
DEAD FRONT – The mating surface of a connector which
is designed so that the conductive elements, such as the
contacts, are physically recessed in the insulator to avoid
shorting or shock hazard.
DECIBEL – A standard unit of measure for transmission
gain or loss. It expresses the ratio of power input to power
output. Abbreviated DB. The term DBm is used when 1
milliwatt is the reference level.
DERATING – To reduce the voltage, current, or power
rating of a connector to improve its reliability or to permit
operation at high ambient temperatures or altitudes.
DERATING CURVE – A graph of the change in power
handling capability of a connector as a function of ambient
temperature or altitude. Typically the graphed function is
curved, hence the name.
DIALLYL PHTHALATE – A thermosetting plastic used for
insulators and some types of connector housings. It has
outstanding resistance to chemicals, excellent dimensional
stability, and superior electrical insulating properties.
DIELECTRIC – An insulator used to isolate two conductors.
DIN - Abbreviation for DEUTSCHe Industrie Norm, a German
standards organization.
DIRECT CURRENT – An essentially constant value of
current that flows in only one direction. Abbreviated dc.
DRAIN WIRE – In a foil shielded cable, the drain wire is an
uninsulated wire which runs the length of the cable making
intimate electrical contact with the inside of the foil. Since it
would be difficult to directly terminate the fragile foil shield,
the drain wire is used to terminate the shield by either
soldering or crimping the drain wire to a ground termination.
DUMMY RECEPTACLE – A receptacle shell which takes
the place of a working receptacle and is used to fill an empty
connector mounting hole or to provide a location to mate
an unused connector. A dummy receptacle has no contacts
and no insulator and thus provides no electrical function.
DUST CAP – A cover used in place of a mating connector
to seal it against dirt and moisture. Usually secured to the
connector by a captive chain, wire, or rope.
DYNE – The standard centimeter-gram-second unit of force,
equal to the force that produces an acceleration of one
centimeter per second per second on a mass of one gram.
Its abbreviation is dyn.
ELECTROPLATNG – To deposit a metal on the surface of a
conductor using electrolysis.
EMI/RFI – Electro-Magnetic Interference and Radio
Frequency Interference. This is unwanted stray electronic
radiation which may enter, and/or be emitted by a
electronic system. The most common method of shielding
interconnections against this radiation is to use wires with
a metallic braided shield and a connector system which
will extend the shield through the interconnection. This type
of design will keep radiation from entering, or being emitted
by the system. Endbells for shielded cable and connectors
with threads or grounding fingers are typically used for this
purpose. Call for the specific EMI/RFI accommodations of
the connectors in this catalog.
EN – Abbreviation for Euro Norm. A European
market-wide product standard.
ENDBELL (also known as BACKSHELL) – The outer rear
end of the connector which is attached by means of internal
threads or screws. It adapts the connector to its wire
connections in a variety of ways. Typical endbells might have
cable clamps to secure a wire bundle, ridges for heat shrink
tubing, pipe threads, or shield termination mechanisms.
Endbells may be straight, right angle, or 45 degree.
ENVIRONMENTALLY SEALED – A connector which uses
seals, gaskets, O-rings, potting, or other devices to prevent
moisture, dirt, air, or other contaminants from entering and
degrading its performance.
ETSI – Abbreviation for European Telecommunications
Standards Institute. A group which deals with
telecommunications standards at the European level,
corresponding to the ITU at the international level.
EU – Abbreviation for European Union. A group of European
community nations. In practice, they typically adopt
standards set by the ISO, IEC, and ITU.
EX APPROVAL – Symbol to identify approval by the
ATEX directive.
EXTRACTION TOOL – A device used to remove a
(removable) contact from a connector insulator. The
extraction tool may be inserted into the mating face of
the insulator (FRONT RELEASE) or the wire side (REAR
RELEASE). In either case, the contact comes out the rear,
or wire side, of the connector.
F – Abbreviation for Fahrenheit.
FAHRENHEIT – A temperature scale in which the freezing
point of water is defined as 32 degrees and the boiling point
is 212 degrees at normal atmospheric pressure. See the
conversion tables for converting Fahrenheit to Celsius.
FAILURE MODE – The manner in which a failure occurs,
including the operating conditions of the connector at the
time of failure.
FEMALE CONTACT – See SOCKET CONTACT.
FERRULE – A bell shaped ring which is placed over a WIRE
SEALING GROMMET to provide uniform axial compression
of the grommet and to minimize the transmission of torque to
the grommet when the endbell is screwed on to the rear of
the connector. Ferrules are a part of the sealing mechanism
at the rear of a connector. Ferrules are normally a separate
component part of the connector although some endbells
have integrated ferrules. Ferrules are usually made from a
thermoplastic material, but occasionally ferrules are made
of metal.
FINISH – See PLATING.
FIRST-MATE LAST-BREAK CONTACT – A contact
which is longer than a standard contact or which sits in
the insulator in such a way that it mates with the opposing
connector half before any of the other contacts. Used to
insure that a ground connection between the connector
halves mates before, and breaks after, any of the other
contacts.
FLANGE – A square mounting flange with four mounting
holes for bolting the connector to a panel. The mounting
holes may be clearance holes or threaded.
FLANGED RECEPTACLE – The shell of this connector
has a square flange with mounting holes at each corner.
Mounting holes are usually clearance holes, but may be
threaded. Flanged receptacles can usually be front or rear
panel mounted depending upon panel thickness. Some
connectors have two different versions, one for front
mounting, and one for rear panel mounting. As known
as a Box Mount or Wall Mount.
FLASH – 1. As commonly used in connector terminology,
flash refers to extremely thin platings of metal, for example:
gold flash is a very thin plating of gold. So thin, that the
thickness is generally not specified. 2. A defect in the
molding process or omission of a secondary operation
such that undesirable rough edges remain on the connector
from the mold gate or seam.
FLASH PLATING – See FLASH (1).
FOLLOWER – See FERRULE.
FOOT-POUND – A unit of measurement equivalent to the
work of raising one pound vertically a distance of one foot.
FRONT MOUNTING – A receptacle that can only be
mounted to the front of a panel with it’s mounting FLANGE
outside the equipment.
FRONT RELEASE - For crimp type removable contacts,
front release means that the appropriate extraction tool is
inserted from the front, or mating face, of the connector.
The contact is then pushed out the rear (wire side) of
the connector.
g – The international unit for the acceleration of a falling body
in the earth’s gravitational field, inversely proportional to the
square of the distance from the body to the center of the
earth. 1g = 32.17 feet per second per second. Connectors
are frequently tested by subjecting them to very short
duration shocks which are several times the force of gravity
while simultaneously confirming electrical continuity.
GAS TIGHT – The mating of two contact surfaces which
are so tight that corrosive gasses can not enter the joint.
GEESC – General Electrotechnical Engineering Standards
Committee. A European organization which sets standards
for electrical devices.
GLAND SEAL – Usually part of an endbell, a gland seal
is a resilient element which is compressed around a cable
jacket by means of a compression ring. When the proper
diameter wire is used and the compression ring is tightened
to specifications, the gland creates an air and moisture tight
seal around the cable jacket.
GOLD – A precious metal which is more conductive than
silver or copper. Because it does not corrode and is highly
conductive, it is used as a plating for contacts. It’s chemical
symbol is Au.
GROMMET – See WIRE SEALING GROMMET.
GROMMET CAVITY – A defined hole in the WIRE SEALING
GROMMET through which the wires are passed. The cavities
are generally marked with a unique designation or number
for ease of use.
GROMMET SEAL – See WIRE SEALING GROMMET.
174 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
GUIDE PIN – A special pin which is inserted into a
socket contact before the contact can be inserted into the
connector insulator. Guide pins provide a rounded surface at
the front of the socket and greatly aid in pushing the contact
into the insulator thus avoiding damage to both the insulator
and the contact. Typically, small size socket contacts require
the use of guide pins while larger sizes can be inserted
without them.
HALOGEN – A general name applied to four chemical
elements, fluorine, chlorine, bromine, and iodine, that have
similar chemical properties. As it applies to connector
insulating materials, these elements are all high toxic to
humans when burned.
HARNESS – A group of wires or cables bundled together
with attached connectors and/or components in a
preshaped assembly.
HEAT SHRINK ENDBELL – An endbell specifically designed
to allow heat shrink boots or heat shrink tubing to be
applied over it and insure a good bond.
HEAT SHRINK BOOT – A plastic made of nylon or
polyolefin which shrinks when heated to provide insulation
and environmental protection from wires.
HERTZ – International unit of frequency equal to one cycle
per second. That is, 20,000 Hz is 20,000 cycles per second.
HIGH VOLTAGE – A voltage that could cause damage
or injury.
Hz – Symbol for Hertz, an International unit of frequency
equal to one cycle per second. That is, 20,000 Hz is 20,000
cycles per second.
I.D. – Abbreviation for inside diameter.
IEC – Abbreviation for the International Electrotechnical
Commission. An international organization that develops
standards exclusively for electrical engineering. CENELEC is
the equivalent organization at the European level.
INITIAL – A test result taken prior to any other environmental
testing. For example, contact resistance is frequently
specified “Initial” , that is, with “new” contacts. Most
specifications also limit the maximum resistance during or
after each of a series of extreme tests, such as “Contact
Resistance After Corrosion Test”. These figures are typically
slightly higher than “Initial”.
IN-LINE RECEPTACLE – See CABLE CONNECTING
RECEPTACLE.
INDENTOR – The part of a crimping die which indents the
contact barrel to form the actual crimp. Indentors normally
make six or eight multiple indention’s for each crimp.
INDIVIDUAL WIRE SEALING GROMMET – See WIRE
SEALING GROMMET.
INSERT – See INSULATOR.
INSERT ARRANGEMENT – See LAYOUT.
INSERT RETENTION FORCE – The maximum allowable
force which should be applied to the face of the insulator
without dislodging it from the shell or causing any change
in connector performance specifications. Usually stated in
Newtons or pounds of force.
INSERTION FORCE – The effort, usually stated ounces
or Newtons, required to engage two contacts or connector
halves.
INSERTION TOOL – A device used to insert a contact into
a connector insulator.
INSPECTION HOLE – A small hole in a crimp contact
barrel. A properly crimped contact will allow the user to see
the bare wire through the inspection hole. This is verification
that the wire is fully seated in the crimp barrel.
INSULATION – A material which has high electrical
resistance and is suitable for covering or encasing
electrical components to prevent a short circuit.
INSULATION DISPLACEMENT CONNECTOR (IDC) – A
connector contact with sharp tines which pierce and displace
the wire insulation and make direct electrical connection with
the conductor. Normally used with multipin connectors which
must be terminated to flat cable. This is a fast, low cost
method to terminate many conductors simultaneously.
INSULATION GRIP – See INSULATION SUPPORT.
INSULATION RESISTANCE – The minimum resistance
(usually stated in Megohms) between adjacent contacts and
between the contacts and the shell at a specific voltage.
When not stated, values are typically given for new insulators.
Most specifications also specify minimum resistance figures
during or after each of a series of extreme tests, such as
“Insulation Resistance During Dry Heat”.
INSULATION SUPPORT – An extended portion at the rear
of a crimp contact that is crimped around the wire insulation
to provide extra strain relief. This crimp is in addition to
the crimp over the conductor which provides the actual
electrical termination.
INSULATOR – The insulating element into which the
contacts are mounted in a connector. This can be a resilient
material, thermoplastic, or a thermoset compound, among
other materials.
INSULATOR POLARIZATION – See INSULATOR
ROTATION.
INSULATOR ROTATION – A method of differentiating a
circular connector if more than one connector with the same
sex and layout is to be used in a system. The insulator is
permanently positioned in the shell so that only a connector
with the same degree of rotation can be mated with it.
Possible rotations are specific to each layout with some
layouts having many possible rotations and others having
none. A chart of valid rotations is listed by layout for
connectors capable of being rotated. Most connector series
use the military convention of assigning letter designations
for specific degrees of rotation (for example: W, X, Y, Z). Also
see KEYING.
INTERCHANGEABLE – The characteristic of connectors
in which a connector half of one manufacturer or series will
directly replace that of another manufacturer and provide the
same electrical and mechanical function.
INTERFACIAL SEAL – The sealing of mated connectors
over the entire face of the mating insulators when the two
connector halves are mated. Usually done by employing
resilient insulators.
INTERMATEABLE – The characteristic of connectors
in which a connector half of one manufacturer or series
will mate directly with the connector half of another
manufacturer.
INTERMITTENT – Occurring at intervals. A connection
which passes electrical current only in random or
undesirable intervals.
INTERMOUNTABLE – The characteristic of connectors in
which one manufacturer’s connector or series will mount
in exactly the same panel space and mounting holes as
another manufacturer’s.
INTRINSIC – A natural or essential property of a system that
occurs within.
IP65 – One classification from a rating system used in
Europe covering the environmental sealing capability of a
connector or enclosure. The system uses two digits, the
first digit relates to the degrees of protection the connector
has from dirt and dust under the conditions defined in the
specification. The second digit relates to the degrees of
protection it has against moisture. The degree of protection
against dirt ranges from 1 (no protection), to 6 (dust tight).
Moisture sealing in the specification ranges from 1
(no protection), to 8 (protected against continuous
submersion). The classification IP65 states that the
connector is “dust-tight” (6), allowing no ingress of dust
what-so-ever, and “protected against water jets” (5), water
projected by a nozzle against the connector from any
direction shall have no harmful effect.
IP67 – One classification from a rating system used in
Europe covering the environmental sealing capability of a
connector or enclosure. The system uses two digits, the
first digit relates to the degrees of protection the connector
has from dirt and dust under the conditions defined in the
specification. The second digit relates to the degrees of
protection it has against moisture. The degree of protection
against dirt ranges from 1 (no protection), to 6 (dust tight).
Moisture sealing in the specification ranges from 1 (no
protection), to 8 (protected against continuous submersion).
The classification IP67 states that the connector is “dust-
tight” (6), allowing no ingress of dust what-so-ever, and
“protected against the effects of immersion” (7), the ingress
of water in harmful quantity shall not be possible when the
connector is immersed in water under defined conditions of
pressure and time.
IP69 – One classification from a rating system used in
Europe covering the environmental sealing capability of a
connector or enclosure. The system uses two digits, the
first digit relates to the degrees of protection the connector
has from dirt and dust under the conditions defined in the
specification. The second digit relates to the degree of
protection it has against moisture. The degree of protection
against dirt ranges from 1 (no protection), to 6 (dust tight).
Moisture sealing in the specification ranges from 1 (no
protection), to 8 (protected against continuous submersion).
The classification IP69 states that the connector is “dust-
tight” (6), allowing no ingress of dust whatsoever, and
“protected against the effects of high pressure steam
washing” (9), the ingress of water in harmful quantity shall
not be possible when the connector is subjected to high
pressure steam washing under defined conditions of
pressure and time.
IP RATING – Ingress Protection Rating, describes degrees
of protection from objects and water. Used for electrical
and mechanical enclosures.
ISO – Abbreviation for the International Organization for
Standards. A group that operates at the international level
and sets most standards for industry, with the exception
of electrical engineering and telecommunications which are
set by the IEC and ITU respectively. CEN is the equivalent
organization at the European level.
ITU – Abbreviation for International Telecommunications
Union. A group which sets international standards for
telecommunications. ETSI is the equivalent organization
at the European level.
JACKET – The outermost layer of insulation in a cable
composed of several wires.
JACKSCREW – A screw attached to one half of a connector
pair used to mechanically align, draw them together, and
lock them in place.
JAM NUT – See JAM NUT RECEPTACLE.
JAM NUT RECEPTACLE – A top-hat shaped connector
(the top of the hat being the mating surface). It is mounted
into a round panel hole from the rear. The “brim of the hat”
prevents the connector from falling through the hole. A large
hex nut (jam nut) is screwed on to the front of the connector
to secure it to the panel. Typically, the upper “brim” of the
hat contains an O-ring which seals the
connector to the panel.
KEY – A mechanism used to polarize connectors by the
user. See KEYING.
KEYING – A method of differentiating a connector if
more than one connector with the same sex and layout is
to be used in a system. The key is usually a pin or other
projection which can be located in a contact cavity or slot.
The key will prevent a connector without a matching orifice
from mating. Keying and POLARIZATION serve the same
function, but keying can be done by the user, while
polarization is manufactured into the connector and
normally can not be altered by the user.
LACING CORD – Several types of cord or ribbon which can
be used to tie a group of wires into a bundle or harness.
LAMBDA – Greek letter used to designate wavelength
measured in meters.
LANYARD RELEASE – A plug connector with a wire or
cable handle (lanyard). The plug can be separated from the
receptacle by an axial pull on the lanyard.
LAYOUT – The number, size, and geometric arrangement
of the contacts in a connector. When a connector is said
to have a certain “layout” it refers to a specific contact
configuration. For example, the KPT/KPSE series has a page
of drawings showing the arrangement of the contacts in the
insulator. Each of these arrangements can be referred to as
a layout.
L.E.D. – Abbreviation for light emitting diode. A solid state
light source which may emit visible light or light of a higher or
lower frequency. One application is for very long life, shock
resistant lighted indicators.
LEVELS OF INTERCONNECTION – A system of classifying
interconnection devices into one of six categories. Level
1 is chip to lead. It covers interconnections used inside
of integrated circuits and passive devices to connect the
internal elements to the leads on the device package. Level
2 is device to board. It covers the interconnection of PC
mounted parts to the printed circuit board. Level 3 is Board
to Backplane. It covers the direct interconnection of PC
boards. Level 4 is Board to board. It covers interconnections
GLOSSARY OF TERMS
GLOSSARY OF TERMS
175
For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
between circuit boards within the same enclosure. Level 5
is board to box. It covers interconnection of circuit board to
the I/O of the equipment. It forms the system interconnection
to the outside world. Level 6 is System to System. It covers
external connections of one system to another, for example
an interconnection of a computer to it’s CRT terminal would
be a Level 6 interconnect.
LOCATOR – A part of a crimping tool TURRET. Rotation of
the locator sets the tool for a particular size or sex contact.
Also see TURRET.
LOCK WIRE – A mechanical means of securing a mated
pair of threaded connectors. A wire is passed through a hole
in the coupling nut and then secured to the shell, endbell,
or other surface. Using this technique, the coupling nut can
not be removed without cutting the lock wire. Lock wires are
used to provide additional vibration resistance or to minimize
the possibility of tampering with the connector. Lock wires
are unnecessary with bayonet style connectors.
MALE CONTACT – See PIN CONTACT.
MATING LIFE – The minimum number of times a connector
can be mated and unmated and still meet all of its design
specifications. The maximum life may be much higher than
this figure.
MEAN TIME BETWEEN FAILURES – The limit of the ratio
of operating time of a connector to the number of observed
failures as the failures approach infinity. Abbreviated MTBF.
MICRON – A unit of length equal to 10-6 meters
(.001 millimeters).
MIL – One thousandth of an inch (.001). Used in the
United States as unit of length in wire diameters and
linear dimensions.
MIL-SPEC – Abbreviation for Military Specification.
MILLI – Prefix meaning one-thousandth (1/1000, .001, or
10-3) Abbreviated m.
MILLIAMP – Abbreviation for milliampere.
MILLIAMPERE – One one-thousandth (.001) of an ampere.
Abbreviated mA.
MILLIMETER – Metric unit of linear measure.
1 millimeter = .03937 inches.
MILLIOHM – One one-thousandth (.001) of an ohm.
MILLISECOND – One thousandth of a second (.001).
Abbreviated ms.
MILLIVOLT – One thousandth of a volt (.001).
Abbreviated mV.
mm – millimeter. See MILLIMETER.
mm2 – Millimeters squared. A standard for wire diameters
used in Europe instead of AWG. As numbers get larger, wire
diameters increase in size. The relationship between mm2
and AWG is reverse logarithmic. 1 mm2 = 1973 circular mils.
A conversion graph is needed to make accurate
comparisons between AWG and mm2. Call for assistance.
MOUNTING CLIP – Any of a variety of mounting
accessories used to secure a connector or connector
pair to a rigid surface.
MOUNTING FLANGE – See FLANGE and FLANGED
RECEPTACLE.
MS – 1. Abbreviation for Millisecond. 2. Abbreviation for
Military Specification.
MTBF – Abbreviation for mean time between failures.
MULTI-CONDUCTOR CABLE – Two or more individual
wires surrounded by a jacketing material.
N – See NEWTON.
NANO – One billionth (10-9). Abbreviated n.
NAPKIN RING – One of several designs used for screw
machine socket contacts. A band of plated conductive metal
is formed around a circumferential cut or opening in the
mating portion of contact. This creates a zone of mechanical
and electrical continuity between the mated contacts.
NEC – National Electrical Code which contains regulations
governing construction and installation of electrical wiring
apparatus in the United States.
NEC DIVISION – National Electric Code sets national
standards for areas where hazardous gases and/or
explosions could occur.
NEMA – Abbreviation for National Electrical Manufacturer’s
Association. An organization of manufacturers of electrical
products that sets various standards for electrical devices.
NEMA ratings for degrees of protection against
environmental contamination for electrical devices is roughly
equivalent to the IP rating system in Europe.
NEST – The portion of a crimping die that supports the
contact barrel during crimping.
NEWTON – A unit of acceleration. One Newton is the force
capable of accelerating 1 kilogram to one meter per second
per second. 1 pound force = 4.448221 Newtons.
NEWTON-METERS – A unit of measure for rotational
acceleration. 1 Nm = .7376 Foot Pounds.
Nm – See NEWTON-METERS.
NPT – National Pipe Thread. A standard system of threads
used for pipe.
O.D. – Abbreviation for outside diameter.
OHM – The unit of electrical resistance. One ohm is the
value of resistance through which a potential difference of
one volt will maintain a current of one ampere. Its symbol is
the Greek letter omega.
O-RING – A donut shaped ring of rubber used as a seal
around the periphery of connectors and connector
accessories to form an air, dirt, and moisture tight seal.
OPEN CRIMP CONTACT – Contact which has an opening
that remains open untill crimped to the wire.
OPERATING TEMPERATURE – The range of AMBIENT
TEMPERATURES over which the connector can operate and
still meet all of it’s design specifications.
OPERATING VOLTAGE – The range of voltages over which
the connector can be operated. Safety precautions must be
taken anytime a voltage in excess of 50V is to be used in a
circuit. Check your local and national codes for guidelines
OUTGASSING – The circumstance in which an insulator
releases gasses trapped within it under a vacuum or
conditions of decreased pressure, high heat, or both.
PANEL – The outside surface of a piece of equipment on to
which connectors are mounted. The panel is usually made
of metal.
PANEL MOUNT – A connector designed to be mounted on
a panel by means of screws or jam nut.
PAIRED CABLE – A cable in which all of the conductors are
arranged in the form of twisted pairs.
PC CONNECTOR – A connector with PC contacts.
PC CONTACT – A pin or socket contact that has a post
opposite the mating end which is intended to be soldered
directly to a printed circuit (PC) board instead of being
terminated to a wire. The solder post may come in a variety
of diameters and lengths.
PC PIN – See PC CONTACT.
PERIPHERAL SEAL – A resilient seal used to keep moisture
from entering the connector at the point where the plug and
receptacle shells meet. A common method is to use flat
gaskets on receptacles and O-rings on plugs.
PHOSPHOR BRONZE – An alloy of copper, tin, and
phosphorus used to make spring contacts. It typically
used in lower cost contacts where frequent insertions and
withdrawals and high temperatures are not a factor.
PIN – A male contact. See PIN CONTACT.
PIN CONTACT – The contact which has a long shaft at the
engagement end which enters the socket contact.
PIZZA BONE – The uneaten, discarded pieces of crust from
the outside edge of a slice of pizza.
PLATING – The metallic coatings used on contacts and
metal connectors. These are thin layers of metal designed
to improve conductivity, solderability, or to resist corrosion.
Typical contact finishes are gold or silver. Typical shell
finishes are olive drab over cadmium, electroless nickel,
or black anodize.
PLUG – The male portion of the connector pair usually
employing a coupling nut to secure it to the receptacle half.
A Plug may have either pin or socket contacts.
POLARIZATION – A mechanical mechanism that allows
connector halves to intermate in only one specific orientation.
This can be accomplished by asymmetrical shapes of the
two halves as in a D-Subminiature connector, insulator
rotation, keys, keyways, ramps, or other means. Polarization
prevents connectors of the same size and/or same layout
from intermating when this is undesirable, such as when two
otherwise identical connectors are used on the same panel.
Polarization is typically done by the assembler and can not
be changed by the user, while keying is typically done by the
user with an auxiliary keying device.
POLARIZING PIN – See KEY.
POLARIZED BACKSHELL – An ENDBELL with “TEETH”
for positioning the endbell.
POSITION – See INSULATOR ROTATION.
POTENTIAL – The difference in voltage between two points
in a circuit. Frequently one point is assumed to be ground,
which has zero potential.
POTENTIAL DROP – The difference in potential between
two ends of a resistance with a current flowing through it.
In connector specifications it is the maximum amount of
voltage drop in millivolts (or resistance in milliohms) which
a contact introduces into the connection. When not stated,
values are typically given for “Initial” or new contacts. Most
specifications also limit maximum voltage drop (or resistance)
during or after each of a series of extreme tests. These
figures are typically slightly higher than “Initial”.
POT LIFE – The period after the addition of a catalyst
during which the compound can be used.
POTTING – The permanent sealing of a cable to a
connector using an insulating material such as potting
compound to exclude moisture or provide stain relief.
See POTTING CUP.
POTTING COMPOUND – A sealing material used in
potting to fill a potting cup.
POTTING CUP – A bell-shaped (plastic) endbell with an
enlarged opening for the wires. After the connector is loaded
with wired contacts, the potting cup is attached to the rear
of the connector. The inside of the cup is then filled with a
potting compound. When the compound hardens, it forms a
solid, permanent, watertight mass around the wires.
POTTING RING – A portion of the POTTING CUP which
secures the bell shaped cup to the rear of the connector,
usually by means of internal threads.
PRE-TIN – To apply tin-lead solder to contact solder cup
and/or conductor prior to soldering the two together.
RACK & PANEL CONNECTOR – A connector made to
mount inside a cabinet (rack) which contains electronic
modules. These modules have a mating connector half
mounted on their rear panels. The modules slide into and
out of the rack like a drawer. When fully pushed into the
rack, the connector halves self align and mate, connecting
the module to the rack system. This arrangement of rack
mounted modules makes it easy to quickly interchange
modules.
RAMP – A sloped channel that accepts the bayonet pins or
roller wheels in a bayonet or reverse bayonet connector. The
ramp is part of the mechanism which mechanically locks the
two connector halves together.
RANGE – See SEALING RANGE and WIRE RANGE.
RATCHET CRIMP TOOL – A crimping tool with a ratchet
mechanism in the handle which will not allow the jaws to
open until the crimp dies have closed completely insuring a
complete crimp.
REAR MOUNTING – A receptacle that mounts through
the panel from the rear, with it’s mounting flange inside
the equipment. Typically, rear mount receptacles are
slightly longer than front mount types to allow for the
thickness of the panel. Flange mount receptacles usually
come in front and rear mount versions. All Jam nut
receptacles are rear mount.
REAR RELEASE – Device in the insulator allowing only the
removal of contacts from the rear by an extraction tool.
RECEPTACLE – The connector half that mates with the
plug. The receptacle has threads, pins or ramps which
engage the coupling nut on the plug, locking the two
halves together. A receptacle may have either pin or socket
contacts.
GLOSSARY OF TERMS
GLOSSARY OF TERMS
176 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
GLOSSARY OF TERMS
REDUCTION SLEEVE – A method of crimping a wire on to
a crimp contact when the wire diameter is smaller than that
accommodated by contact. The sleeve is inserted into the
contact crimp barrel and then the wire is inserted into the
sleeve. The contact is then crimped. The sleeve increases
the diameter of the wire such that standard crimping tools
and contacts can be used.
REMOVABLE CONTACT – A contact which can be
inserted and removed from the insulator by the user.
Insertion tool and extraction tool are normally required to
insert and remove the contact.
REMOVAL TOOL – See EXTRACTION TOOL.
RESISTANCE - That property of a substance which
impedes current and results in the dissipation of power in the
form of heat. The unit of resistance is the ohm.
REVERSE BAYONET COUPLING – A quick coupling
mechanism for mechanically mating and unmating
connector halves. The plug half has internal roller bolts
or pins and the receptacle has ramps. The two halves are
mated and unmated by rotating the coupling nut.
RFI – See EMI/RFI.
RING – See COUPLING NUT.
RMS – Abbreviation for root-mean-squared.
RoHS – ARestriction of Hazardous Substances Directive,
Retricts the use of hazardous materials in electrical
components. Helps reduce the amount of toxic waste.
ROOT MEAN SQUARE – The square root, of the average
of the squares, of the values of a periodic quantity (like
alternating current), taken through one complete period. It is
the effective quantity of a periodic quantity. Abbreviated rms.
ROTATION – See INSULATOR ROTATION.
SAFETY WIRE – See LOCK WIRE.
SALT SPRAY TEST – A test, or series of tests, in which
mated and/or unmated connectors are subjected to salt
water under specified conditions. Used to test the
connector’s resistance to corrosion and any associated
degradation in electrical function.
SASH CHAIN – A style of metal chain used to secure a
DUST CAP to a connector or panel.
SCOOP PROOF – A connector design which includes an
elongated shell to prevent the pin contacts from contacting
the mating connector face before they are properly aligned
for mating. This eliminates the possibility of damaged pins
during mating.
SCREW MACHINE CONTACT – A contact made from
a solid bar or rod using screw machine operations. Some
screw machine contacts include secondary elements which
are welded, crimped, or formed around the basic screw
machined part to complete the contact.
SEAL – There are generally four types of seals associated
with connectors. See PERIPHERAL SEAL, INTERFACIAL
SEAL, WIRE SEALING GROMMET, and CABLE SEAL.
SEAL PLUG – See WIRE HOLE FILLER.
SEALING RANGE – The sizes of wire insulation diameter
accommodated by a connector’s individual wire sealing
grommet. Also the diameter of a cable jacket
accommodated by a gland seal endbell.
SELECTIVE PLATING – The application of metal PLATING
to selective areas of the contact, particularly those areas
subject to wear. Precious metal platings may be applied
selectively to those contact surfaces responsible for the
electrical connection, reducing the contact cost without
sacrificing electrical performance.
SERRATIONS – See TEETH.
SERVICE RATING – The service rating is determined by the
amount of insulation or creepage distance between contacts.
Each layout has a service rating associated with it based
upon the operating voltages which can be safely handled by
that specific arrangement of contacts.
SHELL – The outside case of a connector into which the
insulator and contacts are situated.
SHELL SIZE – A standard system developed for military
circular connectors for indicating the diameter of the shell.
The system is based upon 1/16” increments, that is, a size
16 shell is one inch in diameter.
SHIELDED CABLE – A cable or group of wires enclosed
within a conductive shield. The shield is normally terminated
to ground and minimizes the effects of unwanted electrical
energy entering or leaving the cable. Shields are made of
braided copper, copper foil, or other conductive overlays.
The shield is usually enclosed in an insulating jacket. Also
See EMI/RFI. Some connector and connector endbells
allow the termination and continuation of the shielding effect
through the connector. See SHIELDED CABLE ENDBELL.
SHIELDED CABLE ENDBELL – Endbell with a threaded
rear ring designed to captivate the braid of a shielded cable
and continue the shielding through the connector.
SHOCK – An abrupt impact applied to a stationary object.
It is usually expressed in gravities (g).
SHRINK BOOT – A rear accessory made from various
types of insulating materials which shrink when specific
temperatures are applied to them. Shrink boots are used
to add additional insulation, strength, abrasion resistance,
or sealing properties to the connector. Boots are supplied
to the user in an expanded form, but return to a predefined
shape and size when the appropriate amount of heat is
applied to them. Various materials and options are available
to meet specific user requirements, such as boots with
meltable inner adhesive liners which form a moisture tight
mass inside the boot after it has been shrunk.
SILICONE – A group of polymers which are rubbery and
extremely stable in high temperatures. silicone is an
insulator and is water repellent by nature.
SILVER – A precious metal which is more conductive than
copper. Because it does not readily corrode, it is used for
contact plating. It’s chemical symbol is Ag.
SKID WASHER – A smooth flat washer used to protect the
WAVE SPRING from damage.
SLEEVE – A bell-shaped ring that is placed over a WIRE
SEALING GROMMET to provide uniform axial compression
of the grommet and to minimize the transmission of torque
to the grommet when the endbell is screwed onto the
rear of the connector. Sleeves are a part of the sealing
mechanism at the rear of a connector. Sleeves are normally
a separate part of the connector although some endbells
have integrated ferrules. Sleeves are usually made from a
thermoplastic material but are occasionally made of metal.
SOCKET – A female contact. See SOCKET CONTACT.
SOCKET CONTACT – The contact which has a opening at
the engagement end to accept the pin contact.
SOLDER – A melting alloy based of lead, tin, brass, or
silver for joining metals together.
SOLDER CONTACT – A contact which is terminated to
the wire with solder. Solder contacts are normally bonded
into the insulator and can not be removed by the user. The
alternative is crimp contacts to which a wire is attached
by crimping. Crimp contacts can usually be inserted and
removed by the user.
SOLDER CUP – The end of a SOLDER CONTACT designed
to accept a wire which will be then soldered to the contact.
STAMPED AND FORMED CONTACT – Contacts made
by stamping and forming a sheet of metal rather than
by machining metal stock. Also see SCREW MACHINE
CONTACTS.
STAR CLIP - One of several designs used for screw
machine socket contacts. A tiny plated star shaped clip is
captivated inside a solid barrel into which the pin contact
fits. The clip creates a multi-point area of mechanical and
electrical continuity between the mated contacts.
STEPPED PLANE - A polarization technique where one half
of the insulator face is set back below the level of the other
half. This creates a stair step front face which fits into the
mating connector only when the two stepped planes match.
Typically a pin contact is used in the recessed plane while a
socket contact is used is the forward plane. The Sure Seal
connector makes use of this type of polarization.
STRIP – To remove insulation from a conductor.
STRIP FORM CONTACTS – Stamped and formed crimp
contacts supplied on a continuous metal strip for use in
automated or semi-automated crimping machines.
STRIP LENGTH – The length of conductor which should
be exposed from the insulation at the end of the wire
prior to terminating to a contact. Using the appropriate
strip length guarantees a connection with maximum
mechanical strength and a minimum of exposed conductor.
NOTE: Correct strip lengths are typically quite short. Care
should be taken to use the strip length data in this catalog to
prepare wires for termination.
STRIPPER – A tool to remove insulation from a wire.
TEETH – A serrated edge on the rear of a connector shell
and/or front of an endbell which allows the endbell to be
positioned at a specific angle before tightening on to the
connector. Used particularly with right angle endbells to
position them at a specific angle.
TEST PROD – A sharp metal point with an insulated handle
used with various types of test equipment for making an
electrical connection between the circuit and the test gear.
TEST VOLTAGE - The range of voltages over which the
connector has been tested per the parameters in the
applicable specification.
THERMOCOUPLE CONTACT – A contact made of a
special material for use with thermocouple probes. Typical
contact materials are Alumel, chromel, constantan, or iron.
THERMOPLASTIC – A plastic material that can be softened
by heat and rehardened into a solid state by cooling. This
process can be accomplished using a variety of techniques.
THERMOSET – A plastic material which hardens when heat
and pressure are applied. Unlike thermoplastic, it cannot be
remelted or remolded.
THREADED COUPLING – A method of mechanically
coupling connector halves which makes use of a threaded
coupling nut on the plug which threads into a mating thread
on the receptacle.
THRU-BULKHEAD RECEPTACLE – Flange mounted
on a panel, the TBR connector has a mating end on each
side of the panel, one with pin contacts, and the other with
socket contacts. This provides a transition through a panel
(or bulkhead). Standard plug style connectors can be mated
with the TBR from each side of the panel. TBR’s are used
when a disconnect is needed from each side of the panel.
They are particularly useful when air leakage through the
panel must be eliminated.
THROUGH HOLE – See CLEARANCE HOLE.
TORQUE – A force which produces rotation. See
ROTATIONAL TORQUE.
TORQUE WRENCH – A device which makes use of an
integrated gauge which allows you to tighten coupling nuts,
endbells, and bolts to a specific force.
TURRET – An interchangeable device which is attached
to a CRIMP TOOL that allows the tool to crimp a range
of contacts. Each turret is made to crimp a specific style
contact or a range of contacts and/or wire gauges. Also
see LOCATOR.
TWISTED PAIR – A cable in which the two insulated
conductors are twisted together beneath the jacket. A
group of wires in a jacket may also be twisted together
in pairs.
UL – Abbreviation for Underwriter’s Laboratories, a
corporation supported by a group of underwriters for the
purpose of establishing safety standards covering certain
types of equipment and components in the United States.
UL94 V0 – Plastics burning global standard, VO means
burning will stop within 10 seconds.
USB-A/B – Universal Serial Bus connector with 4 pins.
Comes in two styles, A, and B.
V – Symbol for volt.
VAC – Volts, alternating current.
VDC – Volts, direct current.
VDE – A German rating covering performance
specifications of a device.
VIBRATION – A continuously reversing change in the
magnitude of a given force.
VG 95 234 – A military specification used by the
German government and NATO covering reverse bayonet
connectors. VG is the equivalent of an MS specification in
the United States, in translation from the German,
literally meaning Defense (V), Equipment (G).
VOLT – The unit of measurement of electromotive force. It is
equivalent to the force required to produce a current of
1 ampere through a resistance of one ohm.
GLOSSARY OF TERMS
177
For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
GLOSSARY OF TERMS
VOLTAGE – The force which causes current to flow
through an electrical conductor. Its symbol is E. The greatest
effective difference in potential between and two conductors
of a circuit.
VOLTAGE DROP – The difference in voltage between two
points in a circuit due to the loss of electrical pressure as
a current flows through an impedance.
VOLTAGE RATING – The maximum voltage which a
connector can sustain without breaking down or varying from
design specifications.
W – 1. In circular connectors, a degree of INSULATOR
ROTATION. 2. Symbol for watt, work, or energy.
WASH OUT – A defect in the mold used to make molded
connector components that manifests itself as a blurred or
deformed surface around the area on the component where
the mold is gated. It is the result of mold age and wear. It is
typically a cosmetic issue that rarely results in any decreased
connector performance.
WAVE SPRING – A wavy metal washer mounted inside a
coupling nut. When the connector halves are mated, the
wavespring applies a reverse pressure on the two mated
halves. This is intended to improve vibration performance or
peripheral sealing.
WAVE WASHER – See WAVE SPRING.
WIRE BUNDLE – A group of individual wires held together
by a wire accessory such as cable ties, lacing cord, tubing,
or clamps.
WIRE INSULATION DIAMETER – The outside diameter of
the insulation on an insulated wire.
WIRE RANGE – The sizes of wire conductors
accommodated by a particular contact.
WIRE HOLE FILLER (also know as a seal plug) – A
plug which is inserted into an unused GROMMET CAVITY
in a connector to retain the sealing capability of the
connector. They can be inserted into unused cavities in the
grommet, insulator, or both, however, contacts are always
recommended for filling unused insulator cavities. Fillers are
usually made of plastic and are commonly found in two
shapes, one which resembles a blunt nail and the other
shaped like a barbell.
WIRE SEALING GROMMET – A resilient disc with holes in
it to accommodate the individual wires entering the rear of
the connector. Each cavity forms a tight seal against the wire
insulation (as long as wires within the specified diameter are
used). The grommet seals the back of the connector against
moisture, dirt, and air. The grommet is normally held in place
and compressed by an endbell and/or ferrule. It is usually a
separate component, but may be part of the insulator itself.
Also see GROMMET CAVITY.
WIRE SIZE – A numerical designation for conductor
diameter. This catalog uses American Wire Gauge (AWG)
which is based on the approximate circular mil area of
the wire. Also see AWG and mm2.
WIRE STRIP LENGTH – See STRIP LENGTH.
WIRE WRAP CONTACT – A type of contact which is
terminated by wrapping wire around a post in a manner
that deforms the wire and creates a gas tight connection
between the wire and the post. This method is slow and
labor
intensive. If used at all, it is employed in prototype work.
WORK – The magnitude of a force times the distance
through which that force is applied.
X – 1. In circular connectors, a degree of INSULATOR
ROTATION. 2. Symbol for reactance.
Y – 1. In circular connectors, a degree of INSULATOR
ROTATION. 2. Symbol for admittance.
Z – 1. In circular connectors, a degree of INSULATOR
ROTATION. 2. Symbol for impedance.
ZERO HALOGEN – In connector terminology, an insulating
material that will not emit halogen gasses when burned. See
HALOGEN and AEM.
ZERO INSERTION FORCE CONNECTOR (ZIF) – A
connector designed in such a way that the contacts do
not mechanically touch until the two connector halves have
been jointed and a compression mechanism has forced
the contacts together. A ZIF connector has extremely low
insertion and removal forces making it possible to easily mate
very large numbers of contacts with virtually no wear.
GLOSSARY OF TERMS
178 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
CONVERSION CHARTS
CONVERSION CHARTS
˚C˚F
-40.00 -40 -40.0
-39.44 -39 -38.2
-38.89 -38 -36.4
-38.33 -37 -34.6
-37.78 -36 -32.8
-37.22 -35 -31.0
-36.67 -34 -29.2
-36.11 -33 -27.4
-35.56 -32 -25.6
-35.00 -31 -23.8
-34.44 -30 -22.0
-33.89 -29 -20.2
-33.33 -28 -18.4
-32.78 -27 -16.6
-32.22 -26 -14.8
-31.67 -25 -13.0
-31.11 -24 -11.2
-30.56 -23 -9.4
-30.00 -22 -7.6
-29.44 -21 -5.8
-28.89 -20 -4.0
-28.33 -19 -2.2
-27.78 -18 -0.4
-27.22 -17 1.4
-26.67 -16 3.2
-26.11 -15 5.0
-25.56 -14 6.8
-25.00 -13 8.6
-24.44 -12 10.4
-23.89 -11 12.2
-23.33 -10 14.0
-22.78 -9 15.8
-22.22 -8 17.6
-21.67 -7 19.4
-21.11 -6 21.2
-20.56 -5 23.0
-20.00 -4 24.8
-19.44 -3 26.6
-18.89 -2 28.4
-18.33 -1 30.2
-17.78 0 32.0
-17.22 1 33.8
-16.67 2 35.6
-16.11 3 37.4
-15.56 4 39.2
-15.00 5 41.0
-14.44 6 42.8
-13.89 7 44.6
-13.33 8 46.4
-12.78 9 48.2
-12.22 10 50.0
-11.67 11 51.8
-11.11 12 53.6
-10.56 13 55.4
-10.00 14 57.2
-9.44 15 59.0
-8.89 16 60.8
-8.33 17 62.6
-7.78 18 64.4
-7.22 19 66.2
-6.67 20 68.0
-6.11 21 69.8
-5.56 22 71.6
-5.00 23 73.4
-4.44 24 75.2
-3.89 25 77.0
-3.33 26 78.8
-2.78 27 80.6
˚C ˚F
-2.22 28 82.4
-1.67 29 84.2
-1.11 30 86.0
-0.56 31 87.8
0.00 32 89.6
0.56 33 91.4
1.11 34 93.2
1.67 35 95.0
2.22 36 96.8
2.78 37 98.6
3.33 38 100.4
3.89 39 102.2
4.44 40 104.0
5.00 41 105.8
5.56 42 107.6
6.11 43 109.4
6.67 44 111.2
7.22 45 113.0
7.78 46 114.8
8.33 47 116.6
8.89 48 118.4
9.44 49 120.2
10.00 50 122.0
10.56 51 123.8
11.11 52 125.6
11.67 53 127.4
12.22 54 129.2
12.78 55 131.0
13.33 56 132.8
13.89 57 134.6
14.44 58 136.4
15.00 59 138.2
15.56 60 140.0
16.11 61 141.8
16.67 62 143.6
17.22 63 145.4
17.78 64 147.2
18.33 65 149.0
18.89 66 150.8
19.44 67 152.6
20.00 68 154.4
20.56 69 156.2
21.11 70 158.0
21.67 71 159.8
22.22 72 161.6
22.78 73 163.4
23.33 74 165.2
23.89 75 167.0
24.44 76 168.8
25.00 77 170.6
25.56 78 172.4
26.11 79 174.2
26.67 80 176.0
27.22 81 177.8
27.78 82 179.6
28.33 83 181.4
28.89 84 183.2
29.44 85 185.0
30.00 86 186.8
30.56 87 188.6
31.11 88 190.4
31.67 89 192.2
32.22 90 194.0
32.78 91 195.8
33.33 92 197.6
33.89 93 199.4
34.44 94 201.2
35.00 95 203.0
˚C ˚F
35.56 96 204.8
36.11 97 206.6
36.67 98 208.4
37.22 99 210.2
37.78 100 212.0
38.33 101 213.8
38.89 102 215.6
39.44 103 217.4
40.00 104 219.2
40.56 105 221.0
41.11 106 222.8
41.67 107 224.6
42.22 108 226.4
42.78 109 228.2
43.33 110 230.0
43.89 111 231.8
44.44 112 233.6
45.00 113 235.4
45.56 114 237.2
46.11 115 239.0
46.67 116 240.8
47.22 117 242.6
47.78 118 244.4
48.33 119 246.2
48.89 120 248.0
49.44 121 249.8
50.00 122 251.6
50.56 123 253.4
51.11 124 255.2
51.67 125 257.0
52.22 126 258.8
52.78 127 260.6
53.33 128 262.4
53.89 129 264.2
54.44 130 266.0
55.00 131 267.8
55.56 132 269.6
56.11 133 271.4
56.67 134 273.2
57.22 135 275.0
57.78 136 276.8
58.33 137 278.6
58.89 138 280.4
59.44 139 282.2
60.00 140 284.0
60.56 141 285.8
61.11 142 287.6
61.67 143 289.4
62.22 144 291.2
62.78 145 293.0
63.33 146 294.8
63.89 147 296.6
64.44 148 298.4
65.00 149 300.2
65.56 150 302.0
66.11 151 303.8
66.67 152 305.6
67.22 153 307.4
67.78 154 309.2
68.33 155 311.0
68.89 156 312.8
69.44 157 314.6
70.00 158 316.4
70.56 159 318.2
71.11 160 320.0
71.67 161 321.8
72.22 162 323.6
72.78 163 325.4
˚C ˚F
73.33 164 327.2
73.89 165 329.0
74.44 166 330.8
75.00 167 332.6
75.56 168 334.4
76.11 169 336.2
76.67 170 338.0
77.22 171 339.8
77.78 172 341.6
78.33 173 343.4
78.89 174 345.2
79.44 175 347.0
80.00 176 348.8
80.56 177 350.6
81.11 178 352.4
81.67 179 354.2
82.22 180 356.0
82.78 181 357.8
83.33 182 359.6
83.89 183 361.4
84.44 184 363.2
85.00 185 365.0
85.56 186 366.8
86.11 187 368.6
86.67 188 370.4
87.22 189 372.2
87.78 190 374.0
88.33 191 375.8
88.89 192 377.6
89.44 193 379.4
90.00 194 381.2
90.56 195 383.0
91.11 196 384.8
91.67 197 386.6
92.22 198 388.4
92.78 199 390.2
93.33 200 392.0
93.89 201 393.8
94.44 202 395.6
95.00 203 397.4
95.56 204 399.2
96.11 205 401.0
96.67 206 402.8
97.22 207 404.6
97.78 208 406.4
98.33 209 408.2
98.89 210 410.0
99.44 211 411.8
100.00 212 413.6
100.56 213 415.4
101.11 214 417.2
101.67 215 419.0
102.22 216 420.8
102.78 217 422.6
103.33 218 424.4
103.89 219 426.2
104.44 220 428.0
105.00 221 429.8
105.56 222 431.6
106.11 223 433.4
106.67 224 435.2
107.22 225 437.0
107.78 226 438.8
108.33 227 440.6
108.89 228 442.4
109.44 229 444.2
110.00 230 446.0
110.56 231 447.8
˚C ˚F
111.11 232 449.6
111.67 233 451.4
112.22 234 453.2
112.78 235 455.0
113.33 236 456.8
113.89 237 458.6
114.44 238 460.4
115.00 239 462.2
115.56 240 464.0
116.11 241 465.8
116.67 242 467.6
117.22 243 469.4
117.78 244 471.2
118.33 245 473.0
118.89 246 474.8
119.44 247 476.6
120.00 248 478.4
120.56 249 480.2
121.11 250 482.0
121.67 251 483.8
122.22 252 485.6
122.78 253 487.4
123.33 254 489.2
123.89 255 491.0
124.44 256 492.8
125.00 257 494.6
125.56 258 496.4
126.11 259 498.2
126.67 260 500.0
127.22 261 501.8
127.78 262 503.6
128.33 263 505.4
128.89 264 507.2
129.44 265 509.0
130.00 266 510.8
130.56 267 512.6
131.11 268 514.4
131.67 269 516.2
132.22 270 518.0
132.78 271 519.8
133.33 272 521.6
133.89 273 523.4
134.44 274 525.2
135.00 275 527.0
135.56 276 528.8
136.11 277 530.6
136.67 278 532.4
137.22 279 534.2
137.78 280 536.0
138.33 281 537.8
138.89 282 539.6
139.44 283 541.4
140.00 284 543.2
140.56 285 545.0
141.11 286 546.8
141.67 287 548.6
142.22 288 550.4
142.78 289 552.2
143.33 290 554.0
143.89 291 555.8
144.44 292 557.6
145.00 293 559.4
145.56 294 561.2
146.11 295 563.0
146.67 296 564.8
147.22 297 566.6
147.78 298 568.4
148.33 299 570.2
148.89 300 572.0
149.44 301 573.8
150.00 302 575.6
If center column value is ˚F, the ˚C equivalent is to the left. If center column value is ˚C, the ˚F equivalent is to the right.
179
For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
CONVERSION CHARTS
CONVERSION CHARTS
Conduit Trade Size 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4
Internal Dia. Inches 0.622 0.824 1.047 1.388 1.610 2.067 2.469 3.068 3.548 4.026
Permissible Area 0.12 0.21 0.34 0.60 0.82 1.34 1.92 2.95 3.96 5.09
Cable Cable Area
O.D. Sq. In.
0.125 0.0123 9 17 27 48 66 108 156 239 321 413
0.150 0.0177 6 11 19 33 46 75 108 166 223 287
0.175 0.0241 4 8 14 24 34 55 79 122 164 211
0.200 0.0315 3 6 10 19 26 42 61 93 126 162
0.225 0.0398 3 5 8 15 20 33 48 74 99 127
0.250 0.0491 2 4 6 12 16 27 39 60 89 103
0.275 0.0594 2 3 5 10 13 22 32 49 66 85
0.300 0.0707 1 2 4 8 11 18 27 41 56 71
0.325 0.0830 1 2 4 7 9 16 23 35 47 61
0.350 0.0963 1 2 3 6 8 13 19 30 41 52
0.375 0.1105 1 1 3 5 7 12 17 26 35 46
0.400 0.1257 - 1 2 4 6 10 15 23 31 40
0.425 0.1419 - 1 2 4 5 9 13 20 27 35
0.450 0.1591 - 1 2 3 5 8 12 18 24 32
0.475 0.1773 - 1 1 3 4 7 10 16 22 28
0.500 0.1964 - 1 1 3 4 6 9 15 20 25
0.525 0.2165 - - 1 2 3 6 8 13 18 23
0.550 0.2376 - - 1 2 3 5 8 12 16 21
0.575 0.2597 - - 1 2 3 5 7 11 15 19
0.600 0.2828 - - 1 2 2 4 6 10 14 18
0.625 0.3068 - - 1 1 2 4 6 9 12 16
0.650 0.3319 - - - 1 2 4 5 8 11 15
0.675 0.3579 - - - 1 2 3 5 8 11 14
0.700 0.3849 - - - 1 2 3 4 7 10 13
0.725 0.4129 - - - 1 1 3 4 7 9 12
0.750 0.4418 - - - 1 1 3 4 6 8 11
0.775 0.4718 - - - 1 1 2 4 6 8 10
0.800 0.5027 - - - 1 1 2 3 5 7 10
0.825 0.5346 - - - 1 1 2 3 5 7 9
0.850 0.5675 - - - 1 1 2 3 5 6 8
0.875 0.6014 - - - - 1 2 3 4 6 8
0.900 0.6362 - - - - 1 2 3 4 6 8
0.925 0.6721 - - - - 1 1 3 4 6 8
0.950 0.7089 - - - - 1 1 2 4 5 7
0.975 0.7467 - - - - 1 1 2 3 5 6
1.000 0.7854 - - - - 1 1 2 3 5 6
1.025 0.8252 - - - - - 1 2 3 4 6
1.050 0.8660 - - - - - 1 2 3 4 5
1.075 0.9077 - - - - - 1 2 3 4 5
1.100 0.9504 - - - - - 1 2 3 4 5
1.125 0.9941 - - - - - 1 1 2 3 5
1.150 1.0387 - - - - - 1 1 2 3 4
1.175 1.0844 - - - - - 1 1 2 3 4
1.200 1.1310 - - - - - 1 1 2 3 4
1.225 1.1786 - - - - - 1 1 2 3 4
1.250 1.2272 - - - - - 1 1 2 3 4
1.275 1.2768 - - - - - 1 1 2 3 3
1.300 1.3274 - - - - - 1 1 2 2 3
1.325 1.3789 - - - - - - 1 2 2 3
1.350 1.4314 - - - - - - 1 2 2 3
1.375 1.4849 - - - - - - 1 1 2 3
1.400 1.5394 - - - - - - 1 1 2 3
1.425 1.5949 - - - - - - 1 1 2 3
1.450 1.6513 - - - - - - 1 1 2 2
1.475 1.7088 - - - - - - 1 1 2 2
1.500 1.7672 - - - - - - 1 1 2 2
1.525 1.8266 - - - - - - 1 1 2 2
1.550 1.8870 - - - - - - 1 1 2 2
1.575 1.9483 - - - - - - - 1 2 2
1.600 2.0107 - - - - - - - 1 1 2
1.625 2.0740 - - - - - - - 1 1 2
1.650 2.1383 - - - - - - - 1 1 2
1.675 2.2036 - - - - - - - 1 1 2
1.700 2.2699 - - - - - - - 1 1 2
1.725 2.3371 - - - - - - - 1 1 2
1.750 2.4053 - - - - - - - 1 1 2
1.775 2.4745 - - - - - - - 1 1 2
1.800 2.5447 - - - - - - - 1 1 2
CONDUIT CAPACITY*
Diameter Diameter
AWG Inches MM CMA
4/0 0.460 (11.68) 212000
3/0 0.410 (10.41) 168000
2/0 0.365 (9.27) 133000
1/0 0.325 (8.26) 106000
1 0.289 (7.34) 83700
2 0.258 (6.55) 66400
3 0.229 (5.82) 52600
4 0.204 (5.18) 41700
5 0.182 (4.62) 33100
6 0.162 (4.11) 26300
7 0.144 (3.66) 20800
8 0.128 (3.25) 16500
9 0.114 (2.90) 13100
10 0.102 (2.59) 10400
11 0.091 (2.31) 8230
12 0.081 (2.06) 6530
13 0.072 (1.83) 5180
14 0.062 (1.57) 4110
15 0.057 (1.45) 3260
16 0.051 (1.30) 2580
17 0.045 (1.14) 2050
18 0.040 (1.02) 1620
19 0.036 (0.91) 1290
20 0.032 (0.81) 1020
21 0.0285 (0.72) 810
22 0.0253 (0.643) 642
23 0.0226 (0.574) 509
24 0.0201 (0.511) 404
25 0.0179 (0.45) 320
26 0.0159 (0.404) 254
27 0.0142 (0.361) 202
28 0.0126 (0.320) 106
29 0.0113 (0.29) 127
30 0.0100 (0.254) 101
31 0.0089 (0.23) 79.7
32 0.0080 (0.20) 63.2
33 0.0071 (0.18) 50.1
34 0.0063 (0.16) 39.8
35 0.0056 (0.14) 31.5
36 0.0050 (0.13) 25.0
37 0.0045 (0.114) 19.8
38 0.0040 (0.10) 15.7
39 0.0035 (0.09) 12.5
40 0.0031 (0.079) 9.9
Use to Convert American Wire Gauge
to Diameter and Circular Mil Area.
Figures shown indicate number of
cables of a given size O.D. that can
be pulled through conduit size listed.
*Based on National Electrical Code for
non-lead sheathed cables when 3 or
more wires occupy the same conduit
(40% fill).
WIRE GAUGE
180 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com
CONVERSION CHARTS
CONVERSION CHARTS
CONVERSION FACTORS
MULTIPLY BY OBTAIN
feet per minute 0.01136 miles per hour
foot-pounds 0.001285 Btu
foot-pounds 1.356 joules
foot -pounds 0.1383 kilogram-meters
foot -pounds 3.766E-07 kilowatt-hours
foot-pounds 1.3557 newton-meters
foot-pounds per minute 0.07716 Btu per hour
foot-pounds per minute 0.0226 watts
gallons (US liquid) 0.1337 cubic feet
gallons (US liquid) 0.003785 cubic meters
gallons (US liquid) 4 quarts
grams 980.7 dynes
grams 0.03527 ounce
grams per cm 0.0056 pounds per inch
grams per cubic cm 0.03613 pounds per cubic inch
grams per sq cm 2.0481 pounds per square foot
hectares 2.471 acres
hectares 10000 square meters
horsepower 1.014 horsepower (metric)
horsepower (metric) 0.9863 horsepower
inches 2.54 centimeters
inches 0.08333 feet
inches 0.0254 meters
inches 25.4 millimeters
inches 1000 mils
inches 0.02778 yards
inches of mercury (0°C) 1.133 feet of water (4°C)
inches of mercury (0°C) 0.4912 pounds per square inch
inches of mercury (32°F) 33.86 millibars
inches of water (4°C) 0.07355 inches of mercury
inches of water (4°C) 25.4 kg per square meter
inches of water (4°C) 0.5782 ounces per square inch
inches of water (4°C) 5.202 pounds per square foot
joules 0.7376 foot-pounds
joules 9.81 kilogram-meters
kilograms 9.807 newtons
kilograms 2.2046 pounds
kilogram-calories per min. 69.77 watts
kilogram-force 9.81 newtons
kilogram-meters 7.233 foot -pounds
kilogram-meters 0.102 joules
kilograms per meter 0.672 pounds per foot
kilograms per meter 0.056 pounds per inch
kilograms per sq. meter 0.00009678 atmospheres
MULTIPLY BY OBTAIN
acres 0.4047 hectares
atmospheres 1.10133 bars
atmospheres 0.0001033 kg per square meter
atmospheres 760 mm of mercury at 0°C
atmospheres 0.000010133 newtons per square meter
atmospheres 14.7 pounds per square inch
bars 0.9869 atmospheres
bars 100000 newtons per square meter
Btu 778.3 foot-pounds
Btu 0.000293 kilowatt-hours
Btu per hour 12.96 foot-pounds per minute
Btu per minute 17.58 watts
centimeters 0.03281 feet
centimeters 0.3937 inches
centimeters per second 1.969 feet per minute
centimeters per second 0.6 meters per minute
circular mils 0.000005067 square centimeters
circular mils 7.854E-07 square inches
circular mils 0.0005067 square millimeters
circular mils 0.7854 square mils
cubic centimeters 0.06102 cubic inches
cubic centimeters 0.001 liters
cubic feet 1728 cubic inches
cubic feet 0.02832 cubic meters
cubic feet 7.481 gallons (US liquid)
cubic feet 28.32 liters
cubic inches 16.393 cubic centimeters
cubic inches 0.0005787 cubic feet
cubic inches 0.00001639 cubic meters
cubic inches 0.01639 liters
cubic meters 35.31 cubic feet
cubic meters 1000 liters
dynes 0.00102 grams
dynes 0.00001 newtons
dynes 0.000002248 pounds
feet 30.48 centimeters
feet 12 inches
feet 0.0003048 kilometers
feet 0.06061 rods
feet of water (4°C) 0.8826 inches of mercury (0°C)
feet of water (4°C) 304.8 kg per square meter
feet of water (4°C) 62.43 pounds per square foot
feet per minute 0.508 centimeters per second
feet per minute 0.3048 meters per minute
181
For assistance in Europe or China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
CONVERSION CHARTS
CONVERSION FACTORS
MULTIPLY BY OBTAIN
kilograms per sq. meter 0.003281 feet of water (4°C)
kilograms per sq. meter 0.2048 pounds per square foot
kilograms per sq. meter 0.001422 pounds per square inch
kilometers 3281 feet
kilometers 0.62137 miles
kilometers per hour 0.9113 feet per second
kilometers per hour 16.67 meters per minute
kilometers per minute 37.28 miles per hour
kilowatt-hours 3413 Btu
kilowatt-hours 0.000002655 foot -pounds
liters 1000 cubic centimeters
liters 0.03531 cubic feet
liters 61.02 cubic inches
liters 0.001 cubic meters
liters 0.908 quarts (dry)
liters 1.0567 quarts (US liquid)
meters 39.37 inches
meters 0.000394 mils
meters 1.0936 yards
meters per minute 1.667 centimeters per second
meters per minute 3.281 feet per minute
meters per minute 0.06 kilometers per hour
metric tons 0.9842 English long ton (2240 lbs)
metric tons 1.102 tons, short (2000 lbs)
miles (statute) 1.6094 kilometers
miles per hour 88 feet per minute
miles per hour 0.02682 kilometers per minute
millibars 0.02953 inches of mercury (32°F)
millibars 2.089 pounds per square foot
millimeters 0.03937 inches
millimeters 0.3937 mils
mm of mercury at 0°C 0.001316 atmospheres
mils 0.001 inches
mils 0.0000254 meters
mils 0.0254 millimeters
newtons 100000 dynes
newtons 0.102 kilograms
newtons 0.22481 pounds force
newton-meters 0.7376 foot-pounds
newton-meters 8.8512 inch-pounds
newtons per sq meter 0.00009678 atmospheres
newtons per sq meter 0.00001 bars
ounce 28.35 grams
ounces per square inch 1.729 inches of water (4°C)
MULTIPLY BY OBTAIN
pints 0.5 quarts
pounds 0.00004448 dynes
pounds 0.4536 kilogram
pounds force 4.44822 newtons
pounds per cubic foot 0.0005787 pounds per cubic inch
pounds per cubic inch 27.68 gram per cubic cm
pounds per cubic inch 1728 pounds per cubic foot
pounds per foot 1.488 kg per meter
pounds per inch 178.6 grams per cm
pounds per inch 17.86 kg per meter
pounds per square foot 0.01602 feet of water (4°C)
pounds per square foot 0.4883 grams per sq cm
pounds per square foot 0.1922 inches of water (4°C)
pounds per square foot 4.882 kg per square meter
pounds per square foot 4.882 kg per square meter
pounds per square foot 0.4788 millibars
pounds per square foot 0.006944 pounds per sq inch
pounds per square inch 0.06804 atmospheres
pounds per square inch 2.036 inches mercury (0°C)
pounds per square inch 703.1 kg per square meter
pounds per square inch 144 pounds per sq foot
quarts 0.25 gallons (US liquid)
quarts (dry) 1.1 liters
quarts (US liquid) 0.9463 liters
quarts 2 pints
rods 16.5 feet
square centimeters 0.00001973 circular mils
square centimeters 0.155 square inches
square feet 0.0929 square meters
square inches 0.000001273 circular mils
square inches 6.452 square centimeters
square kilometers 0.386 square miles
square meters 0.0001 hectares
square meters 10.76 square feet
square miles 2.59 square kilometers
square millimeters 1973 circular mils
square mils 1.273 circular mils
tons, English long (2240 lbs) 1.016 metric tons
tons, short (2000 lbs) 0.9072 metric tons
watts 0.05689 Btu per minute
watts 44.26 foot-pound per minute
watts 0.01433 kg-calories per minute
yards 0.02778 inches
yards 1.0936 meters
CONVERSION CHARTS
PEI-Genesis has sales ofces throughout the Americas, Europe and Asia.
Visit www.peigenesis.com, call +1 800.675.1214 (North America), +44 (0) 23 8062 1260 (Europe),
+86 756 7683 088 (Asia), +1 631.475.5050 (Rest of World), or email: sales@peigenesis.com.
©2018 PEI-Genesis. All rights reserved. PEI-Genesis logo is a trademark of PEI-Genesis.
All other trademarks and service marks are the property of their respective owners.
www.peigenesis.com
Corporate Headquarters, Philadelphia, PA
European Headquarters and Production Facility, Southampton, UK
North American Production Facility, South Bend, IN
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