Amphenol /Matrix MS/Standard MIL-DTL-5015 Cylindrical Connectors (R) (R) 12-026-4 With Crimp Rear Release Contacts Qualified for Environmental and Firewall Applications Amphenol This catalog covers the Amphenol (R) /Matrix (R) MILDTL-5015 Family of Connectors which incorporate rear release crimp contacts. MIL-C-5015 has been replaced by MIL-DTL-5015 for all Amphenol/Matrix rear release crimp type connectors. These connectors can be ordered through Amphenol, by military or equivalent proprietary part numbers. TABLE OF CONTENTS Amphenol (R) /Matrix (R) MS/Standard Cylindrical MIL-DTL-5015 Connectors with Crimp Rear Release Contacts Introduction, Table of Contents. . . . . . . . . . . . . . . . . .1 Should more information be required concerning the connectors covered in this publication, or if special application needs arise, please contact: Amphenol Corporation Amphenol Aerospace 40-60 Delaware Avenue Sidney, New York 13838-1395 Telephone 607-563-5011 Fax: 607-563-5157 www.amphenol-aerospace.com General Description, Features and Benefits. . . . . . . .2 Class Descriptions, Performance Specifications . . . .3 Shell Styles, Dimensional Data: Wall Mounting Receptacle . . . . . . . . . . . . . . . . . . .4 Cable Connecting Receptacle . . . . . . . . . . . . . . . .5 Box Mounting Receptacle, . . . . . . . . . . . . . . . . . . .6 The MIL-DTL-5015 crimp rear release type connector covered in this catalog, completes the MS/Standard family of connectors, so that now Amphenol can provide users with the broadest range of product available in the marketplace. Jam Nut Receptacle. . . . . . . . . . . . . . . . . . . . . . . .7 Straight Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Straight Plug with Self-Locking Coupling Nut. . . . .9 Catalog 12-020, Amphenol (R) MIL-DTL-5015 and MIL5015 Type Standard Cylindrical Connectors, is also available upon request. This catalog covers the MIL5015 cylindrical connectors with solder contacts. It also covers the MIL-5015 type connectors with proprietary crimp contacts in a very broad range of insert patterns - up to 280 different arrangements. Within these connector styles, MIL-C-5015 has been replaced as follows: Environmental classes F and R are updated to and produced in strict accordance to MIL-DTL-5015. Classes A, C and E are still produced, but are no longer listed on the qualified products listing (QPL). Quick Disconnect Plugs, with/without Lanyards. . . . . . . . . . . . . . . . . . . . . .10 Insert Arrangement Chart . . . . . . . . . . . . . . . . . .11, 12 Insert Alternate Positions . . . . . . . . . . . . . . . . . . . . .13 Insert Arrangement Patterns. . . . . . . . . . . . . . . 14 - 24 Contact Information, Sealing Plugs, Crimping and Insertion/Removal Tools. . . . . . . . . . .25 Protection Caps . . . . . . . . . . . . . . . . . . . . . . . . . 26-28 How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Also, ask for these additional Amphenol Product Catalogs: Amphenol Industrial Connector Brochure, SL-381, for an overview of the industrial family of connectors. Amphenol Brochure SL-100, which provides an overview of all products, military and industrial, offered through Amphenol Aerospace. Visit our website www.amphenol-aerospace.com for this catalog and other catalogs of Amphenol products. Additional MS/Standard Connectors offered by Amphenol. . . . . . . . . . . . . . . . . . . . . . . . .30 Sales Office Listing Amphenol Aerospace operates Quality Systems that are Certified to ISO-9001 and AS-9100 by third party Registrars. 1 (R) Amphenol (R) /Matrix MS/Standard Cylindrical MIL-DTL-5015 Connectors with crimp rear release contacts Amphenol broadens their MS/Standard family of connectors with the MIL-DTL-5015 Crimp Rear Release Series. This series provides an alternative to the older MIL-C-5015 solder type. It bridges the gap between an old connector standard and the environmental and high performance needs of current technologies. MS3450 wall mounting receptacle MS3451 cable connecting receptacle DESIGN CHARACTERISTICS * Medium to heavy weight cylindrical * MS345( ) series intermateable with existing MIL-DTL5015 solder or crimp versions on existing equipment * Captive coupling nut mechanism, utilizes retaining rings in combination with "L" washers to prevent inadvertent disassembly * Multiple interlock systems ensure permanent insert retention * Positive control of dielectric separation with guaranteed ease of contact insertion * Positive contact retention provided by a closely toleranced damage-proof metal retention clip * Completely sealed against environmental extremes with * individual contact seals (conical risers on pin interface) * interfacial seals between contacts * peripheral gasket shell-to-shell seals * redundant rear wire seals and insert-to-shell seals MS3452 box mounting receptacle MS3454 jam nut receptacle MS3456 plug with threaded coupling CUSTOMER OPTIONS * Seven mounting styles, in shell sizes 8 to 48* * Threaded coupling or self-locking plug (MS3459) with an internal racheting mechanism to prevent unmating due to vibration and shock, eliminating the need for safety wiring * Proprietary quick disconnect plug, with or without lanyard available * Classes include aluminum or stainless steel shells, or firewall capability * MS and Proprietary versions available * Some styles are supplied to McDonnell Douglas Specification BAN 7025, DC60 Series * Accommodation of contact sizes 0 to 16 * Over 100 insert arrangement patterns available, accommodating from a minimum of 1 to a maximum of 85 circuits * Alternate positioning available * Thermocouple pin and socket contacts are available** MS3459 plug with self-locking coupling nut Proprietary quick disconnect plug with/without lanyard NOTE: MIL-C-5015 is superceded to MIL-DTL-5015 for all Amphenol/Matrix rear release crimp type contacts. * Consult Amphenol, Sidney, NY for availability of shell sizes 44 and 48. ** Consult Amphenol, Sidney, NY for information on thermocouple contacts. 2 (R) Amphenol (R)/Matrix MS/Standard Cylindrical MIL-DTL-5015 Connectors class descriptions, performance specifications CLASS DESCRIPTIONS Amphenol/Matrix Military MIL-DTL-5015 Class L* aluminum shell, electroless nickel finish, fluid resistant insert Class A aluminum shell, black anodize finish, fluid resistant insert Class W aluminum shell, cadmium olive drab finish, fluid resistant insert Class F aluminum shell, electroless nickel finish, fluid resistant insert Class LS stainless steel shell, passivated, fluid resistant insert Class W aluminum shell, cadmium/olive drab finish, fluid resistant insert Class KT** firewall, steel shell, cadmium olive drab finish, nonflammable hard dielectric and fluid resistant insert Class FS stainless steel shell, passivated, fluid resistant insert Class KT firewall, steel shell, cadmium olive drab finish, nonflammable hard dielectric and fluid resistant insert Class KS firewall, stainless steel shell, passivated, non-flammable hard dielectric and fluid resistant insert Class KS firewall, stainless steel shell, passivated, non-flammable hard dielectric and fluid resistant insert * Class L inactivates older Class U (aluminum, electroless nickel) ** Class KT (ferrous alloy, cadmium/olive drab) inactivates older Class K (ferrous alloy, electroless nickel) PERFORMANCE SPECIFICATIONS VOLTAGE RATING Altitude Inst. A D E B C Sea Level 1000 2000 2800 3500 4500 7000 50,000 ft. 400 600 675 750 825 975 70,000 ft. 260 360 400 440 480 560 110,000 ft. 200 200 200 200 200 200 SHOCK Wired, mated connectors are subjected to one shock in each of three mutually perpendicular axes with pulse of an approximate half sine wave of 50g magnitude for a duration of 11 milliseconds. All contacts wired in series circuit with 100 10 milliamperes of current flow. OPERATING TEMPERATURE RANGE Classes L, LS and KS have temperature range of -55C (-75F) to 200C (392F) Classes W and KT have temperature range of -55C (-75F) to 175C (347F) ENVIRONMENTAL SEAL Wired, mated connectors with the specified accessory attached will meet the altitude immersion test specified in MIL-DTL-5015. DURABILITY Minimum of 100 mating cycles. 3 MS/Standard MS3450 wall mounting receptacle Receptacle Shell, Flange Wall Mount, Threaded Coupling J Coupling Thread A Typ. Military No. MS3450 Amphenol/Matrix No. 9440 Blue Color Band H Accessory Thread Polarizing Key B Typ. 3 Teeth Equally Placed 120 Apart E Dia. Max G Min. Full Thread C Dia. 4 Holes K F B Typ. D Max. L Dia. C Dia. PANEL CUTOUT To complete order number see how to order, page 29. C Dia. +.010 -.005 Shell Size* A .031 B Class A, F, R, W 8S 10S 10SL 12 12S 14 14S 16 16S 18 20 22 24 28 32 36 40 .875 1.000 1.000 1.094 1.094 1.188 1.188 1.281 1.281 1.375 1.500 1.625 1.750 2.000 2.250 2.500 2.750 .594 .719 .719 .812 .812 .906 .906 .969 .969 1.062 1.156 1.250 1.375 1.562 1.750 1.938 2.188 .120 .120 .120 .120 .120 .120 .120 .120 .120 .120 .120 .120 .147 .147 .173 .173 .173 D Max. Class K .150 .150 .150 .150 .150 .150 .150 .150 .150 .177 .177 .177 .177 .177 .209 .209 .209 Size Size 16 & 12 8, 4, 0 Contacts Contacts 2.031 2.031 2.031 2.125 2.031 2.125 2.031 2.125 2.031 2.125 2.125 2.125 2.125 2.125 2.125 2.125 2.125 - - - - - - - 2.500 - 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 E Dia. Max. .305 .405 .405 .549 .549 .665 .665 .790 .790 .869 .994 1.119 1.244 1.465 1.715 1.930 2.145 * Consult Amphenol, Sidney, NY for availability of shell sizes 44 and 48. 4 F G MIn. H Thread Class 2A J Thread Class 2A K L Dia. .010 .593/.562 .593/.562 .593/.562 .781/.750 .593/.562 .781/.750 .593/.562 .781/.750 .593/.562 .781/.750 .781/.750 .781/.750 .843/.812 .843/.812 .906/.875 .906/.875 .906/.875 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .467 .467 .467 .467 .5000-20 UNEF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.0625-18 UNEF 1.1875-18 UNEF 1.3125-18 UNEF 1.4375-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN .5000-28 UNEF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.1250-18 UNEF 1.2500-18 UNEF 1.3750-18 UNEF 1.5000-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN .083 .083 .083 .083 .083 .083 .083 .083 .083 .125 .125 .125 .125 .125 .125 .125 .125 .562 .688 .688 .812 .812 .938 .938 1.062 1.062 1.188 1.312 1.438 1.562 1.812 2.062 2.312 2.562 MS/Standard MS3451 cable connecting receptacle Receptacle Shell, Cable Connecting, Threaded Coupling Military No. MS3451 Amphenol/Matrix No. 9441 Polarizing Key Blue Color Band A J Coupling Thread H Accessory Thread 3 Teeth Equally Placed 120 Apart B Dia. E Dia. Max G C F D Max. To complete order number see how to order, page 29. Shell Size A B Dia. .031 8S 10S 10SL 12 12S 14 14S 16 16S 18 20 22 24 28 32 36 40 .504/.496 .629/.621 .629/.621 .754/.746 .754/.746 .879/.871 .879/.871 1.005/.996 1.005/.996 1.131/1.121 1.256/1.246 1.381/1.371 1.506/1.496 1.756/1.746 2.007/1.996 2.257/2.246 2.511/2.456 .729 .854 .854 .974 .974 1.099 1.099 1.224 1.224 1.349 1.474 1.599 1.715 1.974 2.224 2.474 2.724 C .577/.562 .577/.562 .577/.562 .765/.750 .577/.562 .765/.750 .577/.562 .765/.750 .577/.562 .765/.750 .765/.750 .765/.750 .827/.812 .827/.812 .890/.870 .890/.870 .890/.870 D Max. Size Size 16 & 12 8, 4, 0 Contacts Contacts 2.031 2.031 2.031 2.125 2.031 2.125 2.031 2.125 2.031 2.125 2.125 2.125 2.125 2.125 2.125 2.125 2.125 - - - - - - - 2.500 - 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 * Consult Amphenol, Sidney, NY for availability of shell sizes 44 and 48. 5 E Dia. Max. F .015 G MIn. H Thread Class 2A J Thread Class 2A .305 .405 .405 .549 .549 .665 .665 .790 .790 .869 .994 1.119 1.244 1.465 1.715 1.930 2.145 .083 .083 .083 .083 .083 .083 .083 .083 .083 .125 .125 .125 .125 .125 .125 .125 .125 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .467 .467 .467 .467 .5000-20 UNEF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.0625-18 UNEF 1.1875-18 UNEF 1.3125-18 UNEF 1.4375-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN .5000-28 UNEF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.1250-18 UNEF 1.2500-18 UNEF 1.3750-18 UNEF 1.5000-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN MS/Standard MS3452 box mounting receptacle Receptacle Shell, Flange Box Mount, Threaded Coupling J Coupling Thread A Typ. Military No. MS3452 Amphenol/Matrix No. 9442 Blue Color Band Polarizing Key B Typ. E Dia. Max C Dia. 4 Holes G F B Typ. D Max. L Dia. C Dia. PANEL CUTOUT To complete order number see how to order, page 29. Shell Size* A .031 B C Dia. 8S 10S 10SL 12 12S 14 14S 16 16S 18 20 22 24 28 32 36 40 .875 1.000 1.000 1.094 1.094 1.188 1.188 1.281 1.281 1.375 1.500 1.625 1.750 2.000 2.250 2.500 2.750 .594 .719 .719 .812 .812 .906 .906 .969 .969 1.062 1.156 1.250 1.375 1.562 1.750 1.938 2.188 .130/.115 .130/.115 .130/.115 .130/.115 .130/.115 .130/.115 .130/.115 .130/.115 .130/.115 .130/.115 .130/.115 .130/.115 .157/.142 .157/.142 .183/.168 .183/.168 .183/.168 D Max. Size Size 16 & 12 8, 4, 0 Contacts Contacts 1.662 1.662 1.662 1.662 1.662 1.662 1.662 1.662 1.662 1.662 1.662 1.662 1.662 1.662 1.662 1.662 1.662 - - - - - - - 1.937 - 1.937 1.937 1.937 1.937 1.937 1.937 1.937 1.937 E Dia. .016 .500 .625 .625 .750 .750 .875 .875 1.000 1.000 1.062 1.187 1.312 1.437 1.750 2.000 2.250 2.500 * Consult Amphenol, Sidney, NY for availability of shell sizes 44 and 48. 6 F G .015 J Thread Class 2A L Dia. .010 .578/.562 .578/.562 .578/.562 .765/.750 .578/.562 .765/.750 .577/.562 .765/.750 .577/.562 .765/.750 .765/.750 .765/.750 .827/.812 .827/.812 .988/.875 .988/.875 .988/.875 .083 .083 .083 .083 .083 .083 .083 .083 .083 .125 .125 .125 .125 .125 .125 .125 .125 .5000-28 UNEF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.1250-18 UNEF 1.2500-18 UNEF 1.3750-18 UNEF 1.5000-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN .562 .688 .688 .812 .812 .938 .938 1.062 1.062 1.188 1.312 1.438 1.562 1.812 2.062 2.312 2.562 MS/Standard MS3454 jam nut receptacle Receptacle Shell, Jam Nut Mount, Threaded Coupling Military No. MS3454 Amphenol/Matrix No. 9444 A Typ. .045 .035 Pin Protrusion Polarizing Key D Max .180 .165 F Blue Color Band H Accessory Thread C Dia. E Dia Max. B Typ. J Coupling Thread .100 .095 O-Ring .196 .186 3 Teeth Equally Spaced 120 Apart .128 Max. Panel Thickness L G Min. Full Thread M Dia. PANEL CUTOUT To complete order number see how to order, page 29. Panel Cutout Dimensions D Max. Shell Size* A .010 B .005 C Dia. .005 8S 10S 10SL 12 12S 14 14S 16 16S 18 20 22 24 28 32 36 40 .687 .812 .812 .937 .937 1.125 1.125 1.250 1.250 1.375 1.500 1.625 1.750 2.000 2.375 2.625 2.875 1.187 1.312 1.312 1.437 1.437 1.562 1.562 1.687 1.687 1.812 1.937 2.156 2.281 2.531 2.781 3.031 3.281 1.272 1.397 1.397 1.522 1.522 1.647 1.647 1.772 1.772 1.897 2.022 2.241 2.366 2.616 2.866 3.116 3.366 Size Size 8, 4, 0 16 & 12 Contacts Contacts 2.031 2.031 2.031 2.125 2.031 2.125 2.031 2.125 2.031 2.125 2.125 2.125 2.125 2.125 2.125 2.125 2.125 - - - - - - - 2.500 - 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 E Dia. Max. F .005 G MIn. H Thread Class 2A J Thread Class 2A L .005 M Dia. +.015 -.000 .305 .405 .405 .549 .549 .665 .665 .790 .790 .869 .994 1.119 1.244 1.465 1.715 1.930 2.145 .720 .720 .720 .970 .720 .970 .720 .970 .720 .970 .970 .970 .970 .970 .970 .970 .970 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .467 .467 .467 .467 .5000-20 UNEF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.0625-18 UNEF 1.1875-18 UNEF 1.3125-18 UNEF 1.4375-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN .5000-28 UNEF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.1250-18 UNEF 1.2500-18 UNEF 1.3750-18 UNEF 1.5000-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN .323 .385 .385 .448 .448 .510 .510 .573 .573 .635 .698 .760 .823 .948 1.073 1.198 1.323 .505 .630 .630 .755 .755 .880 .880 1.005 1.005 1.130 1.255 1.380 1.505 1.755 2.005 2.255 2.505 * Consult Amphenol, Sidney, NY for availability of shell sizes 44 and 48. 7 MS/Standard MS3456 straight plug Plug Shell, Threaded Coupling Military No. MS3456 Amphenol/Matrix No. 9446 Polarizing Keyway Blue Color Band A Dia Max. J Coupling Thread H Accessory Thread 3 Teeth Equally Spaced 120 Apart E Dia Max. B Dia. D Min. Full Thread C Max. To complete order number see how to order, page 29. Shell Size* A Dia. Max. B Dia. .005 8S 10S 10SL 12 12S 14 14S 16 16S 18 20 22 24 28 32 36 40 .844 .969 .969 1.062 1.062 1.156 1.156 1.250 1.250 1.344 1.469 1.594 1.719 1.969 2.219 2.469 2.719 .360 .435 .441** .550 .550 .670 .670 .800 .800 .925 1.045 1.170 1.295 1.515 1.765 1.975 2.225 C Max. Size Size 16 & 12 8, 4, 0 Contacts Contacts 2.031 2.031 2.031 2.125 2.031 2.125 2.031 2.125 2.031 2.125 2.125 2.125 2.125 2.125 2.125 2.125 2.125 - - - - - - - 2.500 - 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 D MIn. E Dia. Max. H Thread Class 2A J Thread Class 2B .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .467 .467 .467 .467 .305 .405 .405 .549 .549 .665 .665 .790 .790 .869 .994 1.119 1.244 1.465 1.715 1.930 2.145 .5000-20 UNF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.0625-18 UNEF 1.1875-18 UNEF 1.3125-18 UNEF 1.4375-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN .5000-28 UNEF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.1250-18 UNEF 1.2500-18 UNEF 1.3750-18 UNEF 1.5000-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN * Consult Amphenol, Sidney, NY for availability of shell sizes 44 and 48. ** Tolerance on this dimension is +.000 -.006 8 MS/Standard MS3459 straight plug with self-locking coupling nut Plug Shell, Self-Locking, Threaded Coupling Military No. MS3459 Amphenol/Matrix No. 9816 Polarizing Keyway Fully Coupled Indicator Blue Color Band A Dia Max. J Coupling Thread H Accessory Thread 3 Teeth Equally Spaced 120 Apart E Dia Max. B Dia. D Min. Full Thread Clutch Plate C Max. To complete order number see how to order, page 29. Shell Size* A Dia. Max. B Dia. .005 8S 10S 10SL 12 12S 14 14S 16 16S 18 20 22 24 28 32 36 40 .963 1.088 1.088 1.213 1.213 1.358 1.358 1.463 1.463 1.588 1.713 1.788 1.963 2.213 2.463 2.713 2.963 .360 .435 .441** .550 .550 .670 .670 .800 .800 .925 1.045 1.170 1.295 1.515 1.765 1.975 2.225 C Max. Size Size 16 & 12 8, 4, 0 Contacts Contacts 1.510 1.510 1.510 1.780 1.510 1.780 1.510 1.780 1.510 1.850 1.850 1.850 1.850 1.850 1.850 1.850 1.850 - - - - - - - 2.500 - 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 D MIn. E Dia. Max. H Thread Class 2A J Thread Class 2B .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .467 .467 .467 .467 .305 .405 .405 .549 .549 .665 .665 .790 .790 .869 .994 1.119 1.244 1.465 1.715 1.930 2.145 .5000-20 UNEF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.0625-18 UNEF 1.1875-18 UNEF 1.3125-18 UNEF 1.4375-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN .5000-28 UNEF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.1250-18 UNEF 1.2500-18 UNEF 1.3750-18 UNEF 1.5000-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN * Consult Amphenol, Sidney, NY for availability of shell sizes 44 and 48. ** Tolerance on this dimension is +.000 -.006 9 MS/Standard 9817, 9818 quick disconnect plug, with/without lanyard Plug Shell, Quick Disconnect, Push-pull Coupling Amphenol/Matrix No. 9817 with lanyard Amphenol/Matrix No. 9818 without lanyard C Max. A Dia Max. D Min. Perf. Thread Polarizing Keyway H Thread B Dia. E Dia. Max. .061 .046 3 Teeth Equally Spaced 120 Apart Blue Color Band Designates Rear Release Contact Connector 9818 Connector 7.500 Max 9817 Connector with Lanyard Receptacle Adapter Ring Required to mate the quick disconnect plug with receptacle. To complete order number see how to order, page 29. Shell Size* A Dia. Max. B Dia. 8S 10S 10SL 12 12S 14 14S 16 16S 18 20 22 24 28 32 36 40 1.087 1.224 1.224 1.355 1.355 1.482 1.482 1.609 1.609 1.817 1.942 2.075 2.203 2.516 2.735 3.015 3.306 .360 .435 .441 .550 .550 .670 .670 .800 .800 .925 1.045 1.170 1.295 1.515 1.765 1.975 2.225 C Max. Size Size 16 & 12 8, 4, 0 Contacts Contacts 2.031 2.031 2.031 2.125 2.031 2.125 2.031 2.125 2.031 2.125 2.125 2.125 2.125 2.125 2.125 2.125 2.125 - - - - - - - 2.500 - 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 D MIn. E Dia. Max. H Thread Class 2A Amphenol/ Matrix Part Number for Adapter Ring .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .290 .467 .467 .467 .467 .305 .405 .405 .549 .549 .665 .665 .790 .790 .869 .994 1.119 1.244 1.465 1.715 1.930 2.145 .5000-20 UNF .6250-24 UNEF .6250-24 UNEF .7500-20 UNEF .7500-20 UNEF .8750-20 UNEF .8750-20 UNEF 1.0000-20 UNEF 1.0000-20 UNEF 1.0625-18 UNEF 1.1875-18 UNEF 1.3125-18 UNEF 1.4375-18 UNEF 1.7500-18 UNS 2.0000-18 UNS 2.2500-16 UN 2.5000-16 UN 2500-008-0X08 2500-008-0X10 2500-008-0X10 2500-008-0X12 2500-008-0X13 2500-008-0X14 2500-008-0X15 2500-008-0X16 2500-008-0X17 2500-008-0X18 2500-008-0X20 2500-008-0X22 2500-008-0X24 2500-008-0X28 2500-008-0X32 2500-008-0X36 2500-008-0X40 * Consult Amphenol, Sidney, NY for availability of shell sizes 44 and 48. 10 Not furnished with the quick disconnect plug and must be ordered separately. Note: Use Locktite Material on the threads for a permanent installation to the shell. Adapter Mating Face of Receptacle Shell How to Order Adapter Ring Part Number 2500-008-0 X XX Shell Size (varies from connector shell size designation, see last column of table at left) Finish 0 - Electroless Nickel 1 - Black Anodize 2 - Cadmium/olive drab 3 - Stainless steel, passivated MS/Standard insert arrangements Insert Arrangement Service Rating Total Contacts 8S-1 A 10S-2 10SL-3 Contact Size Contact Size 16 Insert Arrangement Service Rating Total Contacts 1 1 18-23 A/Inst. 10 A 1 1 18-24 A/Inst. 10 A 3 3 18-27 D 3 2 1 10SL-4 A 2 2 18-28 D 3 2 1 12S-1 A 2 2 20-2 D 1 12S-2 A 2 2 20-4 D 4 12S-3 A 2 2 20-7 D/A 8 12S-4 D 1 1 20-8 Inst. 6 12-5 D 1 14S-1** A 3 Inst. 4 A 1 14S-5 Inst. 5 14S-6 Inst. 14S-7 0 4 8 12 1 0 4 8 12 16 10 10 1 4 8 2 4 20-9* D/A 8 3 20-14 A 5 4 20-15 A 7 7 20-16 A 9 2 7 5 20-17 A 6 5 1 6 6 20-18 A 9 3 6 A 3 3 20-19 A 3 14S-9** A 2 2 20-21 A 9 1 8 14S-10 Inst. 4 4 20-22 A 6 3 14S-11 Inst. 4 4 20-24 A 4 2 14S-12 A 3 3 20-27 A 14 14 14S-13 A 3 3 20-29 A 17 17 16S-1 A 7 7 20-32 D/A 8 8 16-2* E 1 20-33 A 11 11 16S-3* B 1 1 22-2 D 3 3 16S-4* D 2 2 22-4** A 4 2 16-7* A 3 2 22-5 D 6 16S-8 A 5 5 22-6* D 3 16-9 A 4 2 2 22-7* E 1 16-10 A 3 3 22-9* E 3 16-11 A 2 2 22-10* E 4 16-12 A 1 22-11* B 2 16-13 A 2 22-12* D 5 18-1 A/Inst. 10 10 22-14 A 19 18-4 D 4 4 22-15* E/A 6 5 18-5 D 3 1 22-17* D/A 9 1 18-6* D 1 22-18* D/A 8 14S-2 14-3 1 1 1 1 2 2 1 18-7* B 1 22-19 A 14 18-8 A 8 1 1 7 22-21 A 3 18-9 Inst. 7 2 5 22-22 A 4 1 2 3 3 2 2 2 2 1 3 4 2 2 3 19 2 4 A 4 4 22-23 D/A 8 5 5 22-27* D/A 9 18-12* A 6 22-30 A 19 18-13 A 4 22-32 D 6 2 18-14* A 2 22-36* D/A 8 8 18-15* A 4 4 24-1** D 2 18-16* C 1 1 24-2 D 7 18-17 Inst. 7 2 5 24-4* D 4 18-18 Inst. 7 2 5 24-5** A 16 18-19** A 10 10 24-6* D/A 8 18-22** D 3 3 3 1 8 1 8 19 1 4 1 7 1 * Consult Amphenol, Sidney, NY for availability ** Inactive for new design 11 8 14 1 A 1 1 8 18-11 1 4 1 18-10** 6 7 3 3 16 8 MS/Standard insert arrangements Contact Size Insert Arrangement Service Rating Total Contacts 24-7 A 16 24-10 A 7 24-11 A 9 24-12 A 5 24-15 A 16 24-16* D/A 7 24-20 D 11 24-21* D 10 1 24-22 D 4 4 24-24 A 16 24-27* E 7 24-28 Inst. 24-80* Inst. 28-1 D/A 9 28-2 D 14 28-3* E 3 28-4* E/D 9 28-5* D 5 28-8* E/D/A 28-9 D 28-10 D/A 7 28-11 A 22 28-12 A 28-13 0 4 8 12 16 Insert Arrangement Service Rating Total Contacts 2 14 32-22* A 54 32-63 D 5 7 3 2 Contact Size 0 4 8 12 16 54 5 6 32-73 A 46 3 36-3 D 6 3 46 3 16 36-5 A 4 4 3 3 36-6 A 6 2 2 9 36-7 A 47 7 9 36-8 A 47 1 46 36-9 A 31 14 14 16 36-10 A 48 48 7 36-11 A 48 48 24 24 36-12 A 48 48 23 23 36-15 D/A 35 35 36-16 A 47 7 36-17 A 47 7 40 36-18 A 31 1 2 14 14 1 2 14 14 1 3 6 2 12 3 4 1 2 40 40 2 7 36-21 A 31 1 2 36-52 A 52 12 2 10 36-66* A 56 4 52 12 6 6 40-1 D 30 6 24 2 52 40-2* D 23 18 40-3* D 23 1 26 26 40-4* D 23 2 A 26 26 40-5* A 15 2 28-15 A 35 35 40-6* D 26 1 1 24 28-16* A 20 20 40-7* A/D 22 2 2 18 28-17 B/D/A 15 15 40-9 A 47 22 24 28-18* C/D/A/Inst. 12 12 40-10* A 29 28-19* B/D/A 10 4 6 40-11* D 25 4 18 28-20 A 14 10 4 40-56* A 85 85 28-21 A 37 37 40-62* A 60 60 28-22 D 6 32-1 E/D 5 32-2* E 5 32-3* D 9 32-6 A 23 32-7 Inst./A 35 32-9 D 14 32-13 D 23 32-15 D 8 32-16 A 23 2 32-17 D 4 4 32-19* E/D 5 32-20 A 23 2 2 3 4 3 3 2 2 2 2 3 2 4 2 16 7 28 2 12 5 2 18 6 3 2 3 2 2 16 3 2 3 16 12 18 3 2 16 4 6 1 1 * Consult Amphenol, Sidney, NY for availability ** Inactive for new design 3 3 1 23 4 4 9 1 1 16 MS/Standard insert alternate positioning To avoid cross-plugging problems in applications requiring the use of more than one connector of the same size and arrangement, alternate rotations are available as indicated in the accompanying charts. As shown in the diagram below, the front face of the pin insert is rotated within the shell in a clockwise direction from the normal shell key. The socket insert would be rotated counter-clockwise the same number of degrees in respect to the normal shell key. The charts give the W, X, Y, Z positions for the alternate rotations available for the insert arrangements of the rear release MIL-DTL-5015 series of connectors. If an insert arrangement number is not given, then there is no available alternate rotation for that pattern. The following insert arrangements have the same alternate insert rotations for W, X, Y and Z, which are: Degrees W X Y Z 80 110 250 280 16-7 20-22 24-4 28-4 28-21 40-3 18-5 22-6 24-5 28-8 32-1 40-4 22-12 24-6 28-9 32-3 40-5 18-13 22-14 24-7 28-10 32-6 40-6 18-14 22-15 24-12 28-11 32-9 40-7 20-7 22-17 24-16 28-15 32-13 40-11 20-8 22-18 24-20 28-16 32-22 20-9 22-19 24-21 28-17 36-7 20-14 22-21 24-28 28-19 36-8 20-16 24-1 28-1 28-20 40-2 B A B A A B A B 18-9 Position W Position X Position Y Position Z View looking into front face of pin insert or rear of socket insert. Insert Arrangement Degrees W X Y Z 12S-3 70 145 215 290 14S-2 - 120 240 14S-5 - 110 - 14S-7 90 180 270 14S-9 70 145 16S-1 80 16S-4 35 16S-8 - 16-9 Insert Arrangement Degrees W X Y Z 20-17 90 180 270 - - 20-18 35 110 250 - 20-19 90 180 270 - 20-21 35 110 215 290 20-24 35 - - 280 20-27 110 250 325 20-29 170 265 - 35 110 250 16-10 90 180 16-11 35 Insert Arrangement Degrees W X Y Z 28-2 35 110 250 325 325 28-3 70 145 215 290 - 28-5 35 110 250 325 250 325 28-12 90 180 270 - 110 250 325 28-18 70 145 215 290 35 110 250 325 28-22 70 145 215 290 80 - - 280 32-2 70 145 215 290 22-2 70 145 215 290 32-7 80 125 235 280 325 22-4 35 110 250 325 32-15 35 110 250 280 270 - 22-5 35 110 250 325 32-17 45 110 250 - 110 250 325 22-9 70 145 215 290 32-73 36 - - - 290 16-13 35 110 250 325 22-10 35 110 250 325 36-3 70 145 215 18-1 70 145 215 290 22-11 35 110 250 325 36-5 - 120 240 - 18-4 35 110 250 325 22-22 - 110 250 - 36-6 35 110 250 325 18-8 70 - - 290 22-23 35 - 250 - 36-9 80 125 235 280 18-10 - 120 240 - 22-27 80 - 250 280 36-10 80 125 235 280 18-11 - 170 265 - 22-36 90 - 270 - 36-15 60 125 245 305 18-12 80 - - 280 24-2 80 - - 280 36-52 72 144 216 288 18-15 - 120 240 - 24-10 80 - - 280 36-66 110 250 260 280 18-19 - 120 240 - 24-11 35 110 250 325 40-1 65 130 235 300 18-22 70 145 215 290 24-22 45 110 250 - 40-9 65 125 255 310 20-4 45 110 250 - 24-27 80 - - 280 40-10 65 125 255 310 20-15 80 - - 280 24-80 35 145 240 300 40-56 72 144 216 288 40-62 30 130 220 290 13 MS/Standard contact arrangements front face of pin insert or rear face of socket insert illustrated 100 C A B Insert Arrangement B B B A A B A A 250 100 Rotation of 12S-3 250 Rotation of 12S-3 8S-1 10S-2 10SL-3 10SL-4 12S-1 12S-2 12S-3 Service Rating A A A*** A A A A Number of Contacts 1 1 3 2 2 2 2 Contact Size 16 16 16 16 16 16 16 C A B D A C B A E F A D C B E B D C Insert Arrangement 12S-4 12-5 14S-1** 14S-2 14-3 14S-5 14S-6 Service Rating D D A Inst. A Inst. Inst. Number of Contacts 1 1 3 4 1 5 6 Contact Size 16 12 16 16 8 16 16 100 100 B A D A C B A C B Insert Arrangement 250 D A C B C A A C B 260 B 100 Rotation of 14S-2 250 Rotation of 14S-2 100 Rotation of 14S-1 260 Rotation of 14S-1 14S-7 14S-9** 14S-10 14S-11 14S-12 14S-13 Service Rating A A Inst. Inst. A A Number of Contacts 3 2 4 4 3 3 Contact Size 16 16 16 16 16 16 F G B D Insert Arrangement A A E B A D E B C A C B C 16S-1 16-2* 16S-3* 16S-4* 16-7* 16S-8 Service Rating A E B D A A Number of Contacts 7 1 1 2 1 2 5 Contact Size 16 12 16 16 8 16 16 * Consult Amphenol, Sidney, NY for availability. ** Inactive for new design *** Service rating Inst. Class K CONTACT LEGEND 14 16 12 8 4 0 MS/Standard contact arrangements front face of pin insert or rear face of socket insert illustrated A C H A A B D B A G A B I B J F C B C Insert Arrangement E D 16-9 16-10 16-11 16-12 16-13 18-1 A A A A A B, C, F, G = A; Bal. = Inst. Service Rating Number of Contacts 2 2 3 2 1 2 10 Contact Size 12 16 12 12 4 12 16 G D F A A C Insert Arrangement Service Rating F A C E H E B C B B D C D B G A 18-4 18-5 18-6* 18-7* 18-8 18-9 D D D B A Inst. Number of Contacts 4 2 1 1 1 1 7 2 5 Contact Size 16 12 16 4 8 12 16 12 16 E D A F D D E A A A A C C B C D B B B B A C B C Insert Arrangement D 18-10** 18-11 18-12* 18-13 18-14* Service Rating A A A A A Number of Contacts 4 5 6 1 3 1 1 4 Contact Size 12 12 16 8 12 4 16 12 100 F E G G 250 D A B B E B A 100 A C F C 18-15* D E F H C C G A H J A Service Rating J C B E K Insert Arrangement B I F D A G D 100 Rotation of 18-9 250 Rotation of 18-9 100 Rotation of 18-1 18-16* 18-17 18-18 18-19** 18-22** 18-23 C Inst. Inst. A D B, C, F, G = A; Bal. = Inst. Number of Contacts 1 2 5 2 5 10 3 10 Contact Size 12 12 16 12 16 16 16 16 * Consult Amphenol, Sidney, NY for availability. ** Inactive for new design one alumel contact and one chromel contact A, C = Iron; B, D = Constantan CONTACT LEGEND 15 16 12 8 4 0 MS/Standard contact arrangements front face of pin insert or rear face of socket insert illustrated A 100 H A C E B C F 250 B C B C D B C E D 250 Rotation of 18-1 100 Rotation of 18-5 250 Rotation of 18-5 18-24 18-27 18-28 20-2 20-4 20-7 B, C, F, G = A; Bal. = Inst. D D D D A, B, G, H = D; C, D, E, F = A Insert Arrangement Service Rating G H J F A B I 250 D A A G Number of Contacts 10 2 1 2 1 1 4 8 Contact Size 16 12 16 12 16 0 12 16 C E A B F G E F B H F A C E G F E A B D E G D H I B D A E A F D D D C C C A C B B Insert Arrangement 20-8* 20-9* 20-14 20-15 20-16 Service Rating Inst. H = D; Bal. = A A A A 20-17 A Number of Contacts 2 4 1 7 2 3 7 2 7 5 1 Contact Size 8 16 12 16 8 12 12 12 16 12 16 H G I C D G B C F A I E A D B D E B K H N D B G C C 20-18 20-19 20-21 20-22 20-24 A A A A A Service Rating J B I C A F H B E Insert Arrangement A A A F L C D M F E 20-27 A Number of Contacts 3 6 3 1 8 3 3 2 2 14 Contact Size 12 16 8 12 16 8 16 8 16 16 * Consult Amphenol, Sidney, NY for availability. CONTACT LEGEND 16 16 12 8 4 0 MS/Standard contact arrangements front face of pin insert or rear face of socket insert illustrated A B M L K A G T P S R B D F E C F H E 260 G F L H D D F A E C D J A B M J H A A K C N C B B B C E D C 260 Rotation of 20-7 Insert Arrangement 20-29 20-32 20-33 22-2 22-4** Service Rating A A, B, G, H = D; Bal. = A A D A Number of Contacts 17 8 11 3 2 2 2 4 Contact Size 16 16 16 8 8 12 12 16 D A E B B C B C C Insert Arrangement D A A A 22-5 B A B D 22-6** 22-7* 22-9* 22-10* 22-11* D E E E B Service Rating C 22-12* D Number of Contacts 2 1 1 3 4 2 2 3 Contact Size 8 16 0 12 16 16 8 16 L K J M U T H V S A A B N P R A F B C G C C E F H F D B K J B C M P C D N G D E A L H E D F Insert Arrangement A A J D E G G B H F C B E 22-14 22-15* 22-17* 22-18* 22-19 Service Rating A D = 3; Bal. = A A = D; Bal. = A C, D, E = A: Bal. = D A Number of Contacts 19 5 1 1 8 8 14 1 2 Contact Size 16 12 16 12 16 16 16 0 16 * Consult Amphenol, Sidney, NY for availability. ** Inactive for new design CONTACT LEGEND 17 16 12 22-21 A 8 4 0 MS/Standard contact arrangements front face of pin insert or rear face of socket insert illustrated G D A H H B K J G M L B A F A N F C D D Insert Arrangement D G 260 B C R S H E A E P V T C B B J E C F A U D 260 E F C 260 Rotation of 22-14 260 Rotation of 22-5 22-32 22-22 22-23 22-27* 22-30 Service Rating A H = D; Bal. = A J = D; Bal. = A A Number of Contacts 4 8 1 8 19 2 4 Contact Size 8 12 8 16 16 12 16 A G F C F A B H D B G E A A B F A J B Service Rating C D N P R S 22-36* 24-1** 24-2 24-4* H = D; Bal. = A D D D 24-5** A Number of Contacts 8 1 1 7 1 3 16 Contact Size 12 0 12 12 0 16 16 A G F H K M C D Insert Arrangement E G L E B C D D L A K B H P A B F C M E N J B C A G A B D E F E D D E C D Insert Arrangement Service Rating I O H E G D C G B I C F H 24-6* 24-7 24-10 24-11 A, G, H = D; Bal. = A A A A 24-12 A Number of Contacts 8 2 14 7 3 6 2 3 Contact Size 12 12 16 8 8 12 4 12 * Consult Amphenol, Sidney, NY for availability. ** Inactive for new design CONTACT LEGEND 18 16 12 8 4 0 MS/Standard contact arrangements front face of pin insert or rear face of socket insert illustrated A 100 A B C D H H J E K M L A B H B G E G F A J F K C L G C J F R F D E A C B E D S D C K D N P B G 100 Rotation of 24-5 Insert Arrangement 24-15 24-16* 24-20 24-21* 24-22 Service Rating A A, B, F, G = D; C, D, E = A D D D Number of Contacts 16 1 3 3 2 9 1 9 4 Contact Size 16 8 12 16 12 16 8 16 8 A D F M P E N L R G K B F K H J L E B E G F A A B C C G N M S D H T P E Q K V U X Y G S N G Q P J C V Z X Z S 250 B J U T A H D H M L W W C F R C D R B A J F D E 250 Rotation of 24-5 Insert Arrangement 24-24 24-27* 24-28 24-80* 28-1 Service Rating A E Inst. Inst. A, J, E = D; Bal. = A Number of Contacts 16 7 24 23 3 6 Contact Size 16 16 16 16 8 12 K A J L P H A S A H A B A B M G C P C D E J M B B F G G N D C E F L E B D F Insert Arrangement K C C E D 28-2 28-3* 28-4* 28-5* 28-8* D E G, P, S = E; Bal. = D D L, M = E; B = D; Bal. = A Service Rating Number of Contacts 2 12 3 2 7 2 1 2 2 10 Contact Size 12 16 8 12 16 4 12 16 12 16 * Consult Amphenol, Sidney, NY for availability. CONTACT LEGEND 19 16 12 8 4 0 MS/Standard contact arrangements front face of pin insert or rear face of socket insert illustrated J H F A K G A B M L P V R G E F J N U B W C A G B H C L S N Insert Arrangement D D 28-10 28-11 D G = D, Bal. = A A 28-12 A 6 2 2 3 4 18 26 Contact Size 12 16 4 8 12 12 16 16 R A S a N T b Z M B H C U P D d Y V W X K R X E L A B C D E F G J K L M J C H R Q D J H K E L A G F N D P R M P k G m l H M U V h f B B L T S g e j C A W c b a d F G J Z Y V U T S K N F G H 6 P E W X J Number of Contacts 100 V L I 28-9 Service Rating C U d Y K T C B T b Z M M D A S a D X E R P E F K F E N 100 Rotation of 28-12 Insert Arrangement 28-13 28-15 28-16** 28-17 Service Rating A A A R = B; M, N, P = D; Bal. = A Number of Contacts 26 35 20 15 Contact Size 16 16 16 16 A L A B M K C B E M E K K P H S C D J G Insert Arrangement U h n F E 28-18* 28-19* 28-20 M = C; G, H, J, K, L = D; A, B = A; Bal. = Inst. H, M = B; A, B = D; Bal. = A A N k j r m s A 4 6 10 4 37 Contact Size 16 12 16 12 16 16 20 Z f 28-21 12 CONTACT LEGEND R X e d p J P W Number of Contacts * Consult Amphenol, Sidney, NY for availability. ** Inactive for new design H V c b g D G H M L L M G J F D G F T a E H C A B C N K Service Rating A J B L 16 12 8 4 0 MS/Standard contact arrangements front face of pin insert or rear face of socket insert illustrated B A C A A A F C E E D E F B B B H G E D D J D C C Insert Arrangement 28-22 32-1 32-2* D A = E; B, C, D, E = D E Service Rating 32-3* D Number of Contacts 3 3 2 3 3 2 1 2 2 Contact Size 4 16 0 12 4 16 0 4 12 16 A B G H C E P J L M X d N R h e O U V a g L K C C H D E F U H I J V T K F N O G 32-7 32-9 A A, B, h, j = Inst.; Bal. = A D 32-13 D Number of Contacts 2 3 2 16 7 28 2 12 5 18 Contact Size 4 8 12 16 12 16 4 16 12 16 A A 100 B E D K E B C C H L M I P A D D G J A F E N R O F B S T H U G V C D B C 260 X W 100 Rotation of 32-6 Insert Arrangement 260 Rotation of 32-1 32-15 32-16 32-17 32-19* D A D A = E, Bal. = D Service Rating D E U H M 32-6 Service Rating S Z I L C Y J D R W G N V Insert Arrangement B B P X L A G b X B M T f k A K S Z S T Y A M E R F j W N J c F I K P W D 4 Number of Contacts 2 6 2 3 2 16 4 2 3 Contact Size 0 12 4 8 12 16 4 0 12 * Consult Amphenol, Sidney, NY for availability. CONTACT LEGEND 21 16 12 8 4 0 MS/Standard contact arrangements front face of pin insert or rear face of socket insert illustrated A A B D E G H L M J P R O c 260 W k q p u t s y z 16 r 44 42 32 AE 27 28 12 AG AF 40 11 7 8 29 30 13 6 26 41 31 5 25 39 46 14 4 45 15 C AC 3 24 38 43 33 AA AD X B 2 23 37 34 v x w AB D f j n V e h 17 a d g m W V Z 1 22 36 35 R U Y b S T U T X 18 P O S N 19 A M L N E J H K 21 20 E G F F I K B D C C 9 10 260 Rotation of 32-6 Insert Arrangement 32-20 32-22* 32-63 A A D A Service Rating 32-73 Number of Contacts 2 3 2 16 54 5 46 Contact Size 4 8 12 16 16 4 16 A A A A F B D C E G F F D E B H K O B B E C L P U Y Z h d j Insert Arrangement a 36-5 36-6 D A A f u s w y z 36-7 A 3 4 2 4 7 40 Contact Size 0 12 0 0 4 12 16 S A F G N I S W J M K Y T X U k n s h p t u w v x a R V a Z d c g L e j f D E F G 100 D E J V H J K L M N P P Q R S T B V W X Y Z a F R L X c C K W G d e m f g h p n q j r J P W u w v N y L G M Q R S N T Y Z a U b d f e g p n x u h r q w v k j s x z y z 100 Rotation of 36-10 Insert Arrangement 36-8 36-9 36-10 A A A A Service Rating 36-11 Number of Contacts 1 46 1 2 14 14 48 48 Contact Size 12 16 4 8 12 16 16 16 * Consult Amphenol, Sidney, NY for availability. CONTACT LEGEND 22 c k s t T K X m t F E c b V b B D U O H r C H A O Y y z B A C I O d e A M U Z H P O b f m C E m p v 3 D g k t Number of Contacts B c b e D 36-3 Service Rating X x C T S W r C N M R V n D J I 16 12 8 4 0 MS/Standard contact arrangements front face of pin insert or rear face of socket insert illustrated S A C B D H E J K L M d Q N P Q W d R X e f m S Y n Z g q u v j r e N D g Z Y a M s X L x E W h Y P d h j c f g k p m v w X f g t u s y x z z 100 Rotation of 36-7 110 Rotation of 36-7 36-17 36-15 36-16 A M = D, Bal. = A A Number of Contacts 48 35 7 40 7 40 Contact Size 16 16 12 16 12 16 A B C D S a S M U I O D E J V a A P d e f K W e C f R b G T 260 E D V L E J b H c U k F X n v u AA z R h q i f t s r p N AE n m w AF AE AD AJ 36-21 36-52 A A A 14 14 1 2 14 14 52 4 52 Contact Size 4 8 12 16 4 8 12 16 16 12 16 D E F F I J K A G N O P R S S D T U Y V W Z a H U U B G M R P O F L K S N T X X b AB B E D J W O J T C N L H M AC M G A H u A 2 C k v 36-66* 1 C b l AH Number of Contacts B c AF 36-18 A T d x AK K U e y z AG AC V W g D L M X h AA E N P Y A F j r x w Z Z B G H AH 260 Rotation of 36-9 Service Rating g AB 100 Rotation of 36-9 Insert Arrangement S S Y p AD T R f m y G W d t s L X P V c b j C R N a B K W N C J K J a T Y H F M A A P F L X c B I O d H Y M U Z p v w 36-12 Z m k Service Rating 100 c b r y x W a e j n s H Z h T S R V d N M U Y J I L P X 110 G H K O S t u T b e n 110 Rotation of 36-10 Insert Arrangement N W a r J z R V Z E F M L B D C J I K F G E G U f b k K y O A D F H V m j c b w k C 100 C U a h p t T U c B A B T 110 G P O V A R F K P L R W V Z X Y V c Insert Arrangement d e E 40-1 40-2* D D Service Rating 40-3* D Number of Contacts 6 24 23 1 4 18 Contact Size 12 16 16 4 12 16 * Consult Amphenol, Sidney, NY for availability. CONTACT LEGEND 23 16 12 8 4 0 MS/Standard contact arrangements front face of pin insert or rear face of socket insert illustrated B A D E H F I J L A M Q B L J I G K A K C E B C M O N C F P Z R D G O D H S Y N N S R O U T P T W E G V H X U V M X L K W Insert Arrangement F 40-4* 40-5* D A Service Rating I J 40-6* D Number of Contacts 2 3 2 16 3 2 4 6 1 1 Contact Size 4 8 12 16 0 4 8 12 0 12 16 D C G G F K M L N M Q P B C E J H A B A R V U F H N O U V W b c d D E I J K P Q R S Y Z g h j e f l m T X Service Rating p q t u J 40-7* 40-9 A P i U T V W c Y b a Z 40-10* A 2 2 18 1 22 24 4 9 16 Contact Size 0 12 16 8 12 16 4 8 16 P A A M E B R S Z b C H D J 1 K L C P X T D L R Y h S Z i j T a U c b k V m W d n f p g q r 21 41 40 u v w x y z AA K AC AD AP AE W AR AS AH AF AT AJ AK AL AW AV AU AM AX 60 AB V AZ F BJ G H BA BB BK BC BL BS BD BM BT BE BN BU BF BP 56 59 38 AN 37 18 50 BH BR 30 7 31 8 32 9 34 10 11 15 12 13 40-11* 40-56* D A A Service Rating 6 33 14 Insert Arrangement 46 29 47 49 16 BV 5 45 48 35 17 4 28 57 58 51 AY 36 X 44 52 E U 55 53 39 27 43 54 s 3 26 42 19 J 25 22 20 t Y 2 24 M 23 N a B F X S Number of Contacts N Q O R s P, Q, U, V, W, X = A; Bal. = D L N M a H K G I T E D C F n r Insert Arrangement L o k W A B X S 24 40-62* Number of Contacts 1 1 1 4 18 85 60 Contact Size 0 4 8 12 16 16 16 * Consult Amphenol, Sidney, NY for availability. CONTACT LEGEND 24 16 12 8 4 0 MS/Standard contact information, sealing plugs, crimping and insertion/removal tools MS/STANDARD CRIMP REAR RELEASE CONTACTS Socket Contacts Pin Contacts Wire Range Contact Size AWG mm2 Military Part Number Amphenol/Matrix Part Number Military Part Number Amphenol/Matrix Part Number 16S* 20-16 0.5-1.4 M39029/30-217 M5100-033-1601L M39029/29-212 M5000-029-0016L 16 20-16 0.5-1.4 M39029/30-218 M5100-033-1602L M39029/29-212 M5000-029-0016L 12 14-12 2-3 M39029/30-219 M5100-033-0012 M39029/29-213 M5000-029-0012 8 10-8 5-8.5 M39029/30-220 M5100-033-0008 M39029/29-214 M5000-029-0008 4 6-4 13-21 M39029/30-221 M5100-033-0004 M39029/29-215 M5000-029-0004 0 2-0 34-60 M39029/30-222 M5100-033-0000 M39029/29-216 M5000-029-0000 * Shorter wire barrel Use MS3348 bushing kit to accommodate smaller wire. Note: For information on thermocouple contacts, consult Amphenol, Sidney, NY. CONTACT CURRENT RATING AND RETENTION Current Rating SEALING PLUGS Amperes Max. lb. N 16 13 50 25 111.2 12 23 50 30 133.4 8 46 25 50 222.4 4 80 14 60 266.9 0 150 12 75 333.6 Contact Size** Sealing Plugs Contact Retention Voltage Crop Millivolts Axial Load Contact Size ** Organize individual circuits to maintain heat rise within operating temperature requirements. Military Part Number Amphenol/Matrix Part Number 16S MS27488-16-1 10-405996-161 16 MS27488-16-1 10-405996-161 12 MS27488-12-1 10-405996-121 8 MS27488-8-1 10-405996-081 4 MS27488-4-1 10-405996-041 0 MS27488-0-1 10-405996-001 CRIMPING TOOLS Contact Size Wire Range Finished Wire Dia. Range Crimping Tool Part Number Turret or Positioner Part Number AWG mm2 Inch mm 16S 20-16 0.5-1.4 .053-.103 1.34-2.62 Red/White M22520/1-01 M22520/1-02 16 20-16 0.5-1.4 .053-.103 1.34-2.62 Blue/White M22520/1-01 M22520/1-02 12 14-12 2-3 .085-.158 2.15-4.01 Yell./White M22520/1-01 M22520/1-02 8 10-8 5-8.5 .132-.255 3.35-6.48 White/Red M22520/23-01 M22520/23-02 4 6-4 13-21 .237-.370 6.01-9.40 White/Blue M22520/23-01 M22520/23-04 0 2-0 34-60 .360-.550 9.14-13.97 White/Yell. M22520/23-01 M22520/23-05 Color Code INSERTION/REMOVAL TOOLS Contact Size Color Code Military Part Number Amphenol/Matrix Part Number 16 Blue/White M81969/14-03 10-538988-016 12 Yell./White M81969/14-04 10-538988-012 8 White/Red M81969/14-06 6500-018-0008 4 White/Blue M81969/14-07 6500-018-0004 0 White/Yell. M81969/14-08 6500-018-0000 Amphenol installation instructions, L-2106, gives information on insertion, removal and crimping of contacts for Matrix MIL-DTL-5015 connectors. 25 MS/Standard Accessories protection caps - plug PLUG PROTECTION CAP 10-329391-XX* Assembly Number L 10-329391-10 10-329391-11 10-329391-12 10-329391-14 10-329391-16 10-329391-18 10-329391-20 10-329391-22 10-329391-24 10-329391-28 10-329391-32 10-329391-36 10-329391-40 10-329391-44 B A THD C PLUG PROTECTION CAP 10-229125-XX* Assembly Number L 10-229125-10 10-229125-12 10-229125-14 10-229125-16 10-229125-18 10-229125-20 10-229125-22 10-229125-24 10-229125-28 10-229125-32 10-229125-36 10-229125-40 A THD D C PLUG PROTECTION CAP MS25042-XXDA* MS Number L MS25042-8DA MS25042-10DA MS25042-12DA MS25042-14DA MS25042-16DA MS25042-18DA MS25042-20DA MS25042-22DA MS25042-24DA MS25042-28DA MS25042-32DA MS25042-36DA MS25042-40DA A THD C A Thread Class 2A .625-24UNEF .625-24UNEF .750-20UNEF .875-20UNEF 1.000-20UNEF 1.125-18UNEF 1.250-18UNEF 1.375-18UNEF 1.500-18UNEF 1.750-18UNS 2.000-18UNS 2.250-16UN 2.500-16UN 2.750-16UN A Thread Class 2A .625-24NEF .750-20UNEF .875-20UNEF 1.000-20UNEF 1.125-18NEF 1.250-18NEF 1.375-18NEF 1.500-18NEF 1.750-18NS 2.000-18NS 2.250-16UN 2.500-16UN A Thread Class 2A .500-28UNEF .625-24UNEF .750-20UNEF .875-20UNEF 1.000-20UNEF 1.125-18UNEF 1.250-18UNEF 1.375-18UNEF 1.500-18UNEF 1.750-18UNS 2.000-18UNS 2.250-16UN 2.500-16UN B Dia. +.010 -.000 C Approx. L Max. .516 .641 .641 .766 .891 1.016 1.141 1.266 1.391 1.641 1.891 2.078 2.328 2.641 3.5 3.5 3.5 3.5 3.5 3.5 4.0 4.0 4.5 4.5 5.0 5.0 5.0 6.0 1.312 1.312 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 C Approx. D Ref. L Max. 3.0 3.5 3.5 3.5 3.5 3.5 3.5 4.5 4.5 5.0 5.0 5.0 .140 .140 .140 .140 .140 .193 .193 .193 .193 .193 .193 .193 1.233 1.421 1.421 1.421 1.421 1.421 1.421 1.421 1.421 1.421 1.421 1.421 B Dia. +.010 -.005 C Approx. L Max. .156 .156 .156 .156 .156 .156 .187 .187 .187 .187 .218 .218 .218 4.00 4.00 4.50 4.50 4.50 4.50 5.00 5.00 5.50 7.75 7.75 7.75 7.75 .969 .969 1.156 1.156 1.156 1.156 1.156 1.156 1.156 1.156 1.156 1.156 1.156 * Protective caps are illustrated with sash chains and are available with beaded chains or without chains. Optional terminations are also available. Consult Amphenol, Sidney, NY when ordering. D 26 MS/Standard Accessories protection caps - receptacle RECEPTACLE PROTECTION CAP 10-329392-XX* L B A THD D C Assembly Number A Thread Class 2B B Dia. Min. C Approx. D Dia. Max. L Max. 10-329392-10 10-329392-12 10-329392-14 10-329392-16 10-329392-18 10-329392-20 10-329392-22 10-329392-24 10-329392-28 10-329392-32 10-329392-36 10-329392-40 10-329392-44 .625-24UNEF .750-20UNEF .875-20UNEF 1.000-20UNEF 1.125-18UNEF 1.250-18UNEF 1.375-18UNEF 1.500-18UNEF 1.750-18UNS 2.000-18UNS 2.250-16UN 2.500-16UN 2.750-16UN .516 .641 .766 .891 1.016 1.141 1.266 1.391 1.641 1.891 2.078 2.328 2.641 3.5 3.5 3.5 3.5 3.5 4.0 4.0 4.5 4.5 5.0 5.0 5.0 6.0 .875 1.000 1.125 1.250 1.375 1.500 1.625 1.750 2.000 2.250 2.500 2.656 2.938 .793 .793 .793 .793 1.024 1.024 1.024 1.024 1.024 1.024 1.024 1.024 1.024 Assembly Number A Thread Class 2B B Ref. C Approx. D Dia. Max. L Max. 10-422905-103 10-422905-123 10-422905-143 10-422905-163 10-422905-183 10-422905-203 10-422905-223 10-422905-243 10-422905-283 10-422905-323 10-422905-363 10-422905-403 .625-24UNEF .750-20UNEF .875-20UNEF 1.000-20UNEF 1.125-18UNEF 1.250-18UNEF 1.375-18UNEF 1.500-18UNEF 1.750-18UNS 2.000-18UNS 2.250-16UN 2.500-16UN .140 .140 .140 .140 .193 .193 .193 .193 .193 .193 .193 .193 3.0 3.5 3.5 3.5 3.5 4.0 4.0 4.5 4.5 5.0 5.0 5.0 .875 1.000 1.125 1.250 1.375 1.500 1.625 1.750 2.000 2.250 2.500 2.656 .812 .812 .812 .812 1.031 1.031 1.031 1.031 1.031 1.031 1.031 1.031 MS Number A Thread Class 2B B +.010 -.005 C Approx. D Dia. Max. L Max. MS25043-8DA MS25043-10DA MS25043-12DA MS25043-14DA MS25043-16DA MS25043-18DA MS25043-20DA MS25043-22DA MS25043-24DA MS25043-28DA MS25043-32DA MS25043-36DA MS25043-40DA .500-28UNEF .625-24UNEF .750-20UNEF .875-20UNEF 1.000-20UNEF 1.125-18UNEF 1.250-18UNEF 1.375-18UNEF 1.500-18UNEF 1.750-18UNS 2.000-18UNS 2.250-16UN 2.500-16UN .140 .140 .140 .140 .140 .140 .140 .140 .171 .171 .187 .187 .187 4.00 4.00 4.50 4.50 4.50 4.50 5.00 5.00 5.50 7.75 7.75 7.75 7.75 .688 .815 1.000 1.125 1.188 1.344 1.469 1.594 1.719 1.969 2.219 2.469 2.719 .750 .750 .750 .750 .750 .750 .750 .750 .750 .812 .812 .812 .812 RECEPTACLE PROTECTION CAP 10-422905-XXX* L A THD B D C RECEPTACLE PROTECTION CAP MS25043-XXDA* L A THD D C * Protective caps are illustrated with sash chains and are available with beaded chains or without chains. Optional terminations are also available. Consult Amphenol, Sidney, NY when ordering. B 27 MS/Standard Accessories dust caps 10-70500 RECEPTACLE DUST CAP for external threads C L1 A MS Shell Size Order Number A Dia. Nominal Thread C Dia. .031 L1 .062 8S 10S 10SL 12S 12 14S 14 16S 16 18 20 22 24 28 32 36 40 10-70500-8 10-70500-10 10-70500-10 10-70500-12 10-70500-12 10-70500-14 10-70500-14 10-70500-16 10-70500-16 10-70500-18 10-70500-20 10-70500-22 10-70500-24 10-70500-28 10-70500-32 10-70500-36 10-70500-40 .500 .625 .625 .750 .750 .875 .875 1.000 1.000 1.125 1.250 1.375 1.500 1.750 2.000 2.250 2.500 .750 .875 .875 1.000 1.000 1.125 1.125 1.250 1.250 1.375 1.500 1.625 1.750 1.938 2.250 2.500 2.750 .500 .500 .500 .500 .500 .500 .500 .500 .500 .562 .562 .562 .562 .562 .562 .625 .625 MS Shell Size Order Number 8S 10S 10SL 12S 12 14S 14 16S 16 18 20 22 24 28 32 36 40 10-70506-8S 10-70506-10S 10-70506-10S 10-70506-12 10-70506-12 10-70506-14 10-70506-14 10-70506-16 10-70506-16 10-70506-18 10-70506-20 10-70506-22 10-70506-24 10-70506-28 10-70506-32 10-70506-36 10-70506-40 10-70506 PLUG DUST CAP for internal threads B L2 28 B Dia. Min. L2 .125 .469 .587 .587 .704 .704 .828 .828 .953 .953 1.072 1.197 1.322 1.447 1.697 1.947 2.190 2.440 .625 .625 .625 .625 .625 .625 .625 .625 .625 .625 .625 .625 .625 .625 .625 .625 .625 MS/Standard how to order HOW TO ORDER BY MILITARY PART NUMBER MIL-DTL-5015 CONNECTORS WITH REAR RELEASE CRIMP CONTACTS MS 1 3456 2 L 3 16S - 8 4 5 P 6 HOW TO ORDER BY PROPRIETARY PART NUMBER MIL-DTL-5015 CONNECTORS WITH REAR RELEASE CRIMP CONTACTS W 7 944 1 6 2 F 3 16S - 8 4 5 P 6 W 7 *** 8 1. Connector Type MS designates Military Standard 1. Connector Type 944 designates Amphenol(R)/Matrix(R) Series Number 2. Connector Style THREADED COUPLING CONNECTORS 3450 wall mounting receptacle 3451 cable connecting receptacle 3452 box mounting receptacle 3454 jam nut receptacle 3456 straight plug 3459 straight plug with self-locking coupling nut 2. 3. Service Class L aluminum shell, electroless nickel finish, fluid resistant insert W aluminum shell, cadmium olive drab finish, fluid resistant insert LS stainless steel shell, passivated, fluid resistant insert KT firewall, steel shell, cadmium olive drab finish, nonflammable hard dielectric and fluid resistant insert KS firewall, stainless steel shell, passivated, non-flammable hard dielectric and fluid resistant insert Connector Style THREADED COUPLING CONNECTORS 9440 wall mounting receptacle 9441 cable connecting receptacle 9442 box mounting receptacle 9444 jam nut receptacle 9446 straight plug 9816 straight plug with self-locking coupling nut 9817 quick disconnect plug with lanyard 9818 quick disconnect plug without lanyard 3. Service Class A aluminum shell, black anodize finish, fluid resistant insert (not MIL-Spec) F aluminum shell, electroless nickel finish, fluid resistant insert W aluminum shell, cadmium olive drab finish, fluid resistant insert FS stainless steel shell, passivated, fluid resistant insert RS fluid resistant insert KT firewall, steel shell, cadmium/olive drab finish, nonflammable hard dielectric and fluid resistant insert KS firewall, stainless steel shell, passivated, non-flammable hard dielectric and fluid resistant insert Note: Class L inactivates older Class U. Class K is inactive and has been replaced by Class KT for all applications. 4., 5. Shell size and insert arrangement - See tables on pages 11 and 12 and pattern drawings that follow. 6. 7. Contact Types P designates pin S designates socket A designates less pins B designates less sockets 4., 5. Shell size and insert arrangement - See tables on pages 11 and 12 and pattern drawings that follow. 6. Contact Types P designates pin S designates socket Note: Use A & B only when other than a full complement of power contacts is to be installed. 7. Insert Rotation "W", "X", "Y", "Z" designate that insert is rotated in its shell from normal position. No letter required for normal (no rotation) position. See page 13 for description of alternate positions. Insert Rotation "W", "X", "Y", "Z" designate that insert is rotated in its shell from normal position. No letter required for normal (no rotation) position. See page 13 for description of alternate positions. 8. Modification Number Consult Amphenol, Sidney, NY for information. For strain reliefs use the following modification codes: (189) E-nut M85049/31 configuration (190) Straight strain relief M85049/52 configuration (191) 90 strain relief M85049/51 configuration 29 Additional MS/Standard Connectors offered by Amphenol MIL-DTL-5015 and MIL-5015 Type Standard Cylindrical Connectors with solder or crimp (non-rear release) contacts Amphenol has long been the accepted leader in providing MS/Standard MIL-5015 type connectors. These connectors represent wellproven electrical capability at an economical cost for most equipment where durability is important. The MS/Standard family of connectors (3100 Series) is a very broad range of product with the following features: * * * * * * MS/Standard 3100 Series, MIL-5015 Type Connectors * * * * medium to heavy weight cylindrical with resilient inserts environmental resistant threaded couplings, single key/keyway shell polarization operating voltage to 3000 VAC (RMS) at sea level 5 shell styles, 19 shell sizes, 280 contact arrangements solder or crimp contacts (non-rear-release type), sizes 16-0 accepting 22-0 AWG coaxial or thermocouple contact options alternate insert positioning hermetic configurations available zinc alloy plating (cadmium-free) available The 3100 Series has five classes of connectors to meet different requirements. Within these connector styles, MIL-C-5015 has been replaced as follows: Environmental classes F and R are updated to and produced in strict accordance to MIL-DTL5015. Classes A, C and E are still produced, but are no longer listed on the qualified products listing (QPL). Class designations and brief descriptions are as follows: A- C- Solid Shell - for general, non-environmental applications. Pressurized - for use on pressurized bulkheads or pressure barriers; limits air leakage regardless of type and class of plug mated with them. E/F - Environmental Resisting with Strain Relief - designed for applications where the connector will be exposed to moisture, vibration, and rapid changes in pressure and temperature. R - Lightweight Environmental Resisting - shorter in length, lighter in weight than the E & F classes, the MS-R offers a high degree of reliability under adverse conditions: recommended for new design applications. Ask for Amphenol catalog 12-020 which gives detailed information on this family of connectors. MIL-5015 Modifications In order to supplement standard MS shell styles and provide a greater variety of styles for the electrical connector user, there are several MS and MS Modified cylindrical connectors offered by Amphenol. These types include flange mount plugs, thru bulkhead receptacles, jam nut receptacles, connectors for potting and connectors designed specifically to terminate jacketed cable. Ask for Amphenol catalog 12-021 for detailed information. 97 Series, MIL-5015 Type Connectors The low cost, general duty connector used extensively in the machine tool industry, welding industry and numerous other industrial applications, is the Amphenol(R) 97 Series. Offered in non-environmental styles, these connectors have hard dielectric inserts and threaded coupling. They are Underwriters Laboratories Recognized and Canadian Standards Association Certified. Recent addition to this family is the 97E environmental styles, still an economical choice. The 97E can be used in a variety of industrial applications where environmental sealing is required, such as automotive and robotics. Ask for Amphenol catalog 12-022 for detailed information. 97 Series, MIL-5015 Type Connectors 30