CC109148490 - ABB - Product.Live

Data Sheet

March 2010

Compact Power Line Shelves

Model: J85480S1, L20 – L29 shelves

The 1U (1.75”) high CPL family of shelves mount in 19-inch wide frames and provide up to 11kW of 48V

output power per shelf. There are four slots for rectifie rs. With the exception of L22 & L23, these shelves

accept the high power cap acity CP2725 rectifier.

 Only 16.81” wide fits inside a 19” rack

 Common or split DC Outputs. Each output rated for 100A

supplied with either lug landings for 2 AWG wire or 3 –

35A fast-ON connectors.

 Independent IEC-320 AC input for each rectifier

 Analog, or dual/redundant I 2C communications.

 Adjustable mounting ears for flush or set back positions.

 Stackable up to 8 high with 32 paralleled power supplies.

 Isolated output for common output shelves

List Max

Power AC Input Plug

DC Output Max

Rectifier

Size

Features Ordering

Codes Bus Termination Setpoint Other

20 11kW IEC-320, C19

Common

Lugs

CP2725 (  ) 54Vdc Analog. I2C CC109147344

21 Split - 54Vdc CC109147328

22 8kW IEC-320, C13 Common CP2000

(  ) 48Vdc Always ON, Analog, I2C CC109148490

23 (  ) 54Vdc POE, Analog. I2C CC109150447

11kW IEC-320, C19

Common

FastON CP2725

(  ) 54Vdc Analog. I2C CC109136545

25 Common

( ) 48Vdc Always ON, Analog, I2C CC109147303

29 Split - 54Vdc Analog. I2C CC109139184

Notes:

List 22 and 25 shelf is preprogrammed to be always ON and is set t o 48Vdc. Either polarity can be grounded.

Split shelves L21 and L29 Vout ( - ) is split, however Vout ( + ) is paralleled among the 4 rectifiers. Vout ( + ) should be grounded.

All lists, up to 2 shelves can be paralleled for a single i2C line. Up to eight shelves may be paralleled for current shared power delivery.

All lists, shelf configured set point ensures inter-operability among all rectifiers from CP1800 to CP2725. Rectifiers will proportionately current

share relative to their output power capacity.

All shelves are RoHS 6 compliant. Order should reflect J85480S1LxxZ where xx is the list number and Z indicates compliance to RoHS 6.

Consult the factory for product availability set point and other feature options

2 of 8

COMPACT POWER LINE SHEL VES – MODEL J85480S 1

Package Outline

19.00 " (4 83 mm )

0.625"

(15.9 mm) 0.23"

(5.8 mm)

1.25"

(31.8 mm) 1.71"

(43.4 mm)

18.31 " (4 65 mm )

16.81 " (4 27 mm )

5.00"

(127 mm)

17.25"

(413 mm )

Br ackets can be re lo cated

for flush-front mounting.

Rear Views

Lists 20, 21, 22, 23

Lug output terminations

Input:

L22 & L23 IEC320-C14 sockets1

L20 & L21: IEC320-C20 sockets

DC AC-IN J2 J1 AC-IN DC

Lists 24, 25, 29

Fast-ON output terminations

Input:

L24 - 29: IEC320-C20 sockets

1 The rear view shows the IEC320-C20 socket version produ ct. The C14 sockets are in similar positions.

DC AC-IN J2 J1 AC-IN DC

3 of 8

COMPACT POWER LINE SHEL VES – MODEL J85480S 1

Rear View - AC Input Connections / Split output concept

Tie_rap secured AC cables for IEC-320 inputs

DC Output Connections – Lug Type

 Each Output Bus is rated for

100A and up to 2 gage two-

hole lugs.

 M6 nuts with conical washers

provided.

 Touch-Safe plastic covers

around output buses.

Torque to 50 in-lb

(5.7 Nm)

90° Lugs

DC Output Connections – FastON Type

 Three FastON blades are paralleled for

each output on either side of the shelf.

Each FastON carries 35 Amperes.

 Each Set of blades carries up to 100

amperes output

-+-+

Operation without a controller (output always ON jumpers)

Jumpers to short ENABLE (turn ON) to Logic_GRD

are either in a separate bag or inserted into the J1

signal connector.

Jumpers must be removed prior to inserting a

mating connector into the J1 housing.

Applications that desire a remote ON/OFF feature

should connect ENABLE-A to Logic_GRD via an

external switch. For split shelves ENABLE-A

control the two leftmost rectifiers and ENABLE-B

controls the two rightmost rectifiers.

Not required on L22 & L25 since these are

configured always ON.

135

246

Shor ting jumper be t w e en J1-1 9 and J1 - 20

for si ngle out put she lves, an d a seco nd

shorting jumper between J1-21 and J1-22

for split output shelves

Part Number: AMP 881545-2 or equivalent

J1-19: ENABLE-A, J1-21 - ENABLE-B

J1-20, 22: Logic_GRD

Rectifier

PEM

Feeder-A Feeder-B

AC or DC Input Fe eds

Bus A

Output Bus B

Output

Tw o DC Output Busses

4 of 8

COMPACT POWER LINE SHEL VES – MODEL J85480S 1

Communication Signals: J1 Connector

Pin out Control Interface cab le (part # CC8488540 34)

Pin Signal Pin Signal

1 POWER_CAP_1 16 SDA_1

2 POWER_CAP_2 17 Fault

3 POWER_CAP_3 18 Alert#_0

4 POWER_CAP_4 19 Enable side B

5 MOD_PRES_1 20 Logic_GRD

6 MOD_PRES_2 21 Enable Side A

7 MOD_PRES_3 22 Logic_GRD

8 MOD_PRES_4 23 Alert#_1

9 PFW_1 24 5VA

10 PFW_2 25 OTW

11 PFW_3 26 Reset

12 PFW_4 27 Iso. barrier n/c

13 SCL_0 28 Iso. barrier n/c

14 SCL_1 29 Shelf_Addr_B

15 SDA_0 30 Shelf_Addr_A

Communication Signals: J2 Connector

Pin out Shelf-to-shelf cable connection (part # CC848848952)

Pin Signal Pin Signal

1 SCL_0 8 Alert#_1

2 SCL_1 9 Isolation n/c

3 SDA_0 10 Isolation n/c

4 SDA_1 11 Ishare - B

5 Alert#_0 12 Ishare - A

6 5VA 13 8V_INT - B

7 Logic_GRD 14 8V_INT - A

Notes: Shelf addressing, 8V_INT, and current share are referenced to the most negative power output Vout(-) of the shelf. For

paralleled shelves the Vout(-) terminations must be tied together in order to ensure proper operation of these functions. Modules could get

damaged if this connection is not made.

For address A2=0, leave Shelf_Addr_x N/C. For A2=1, connect Shelf_Addr_x to Vout(-). For all other signals refer to rectifier data sheet.

Signal connector part numbers

( AMP – as specified or equivalent)

Connector Positions On shelf Ribbon cable Individual wires Crimping tool

J1 30 5102159-7

1658621-7 header 102387-7 header

102320-1 latch 1-499252-2 retainer 6-87756-8 pin2 91517-1

J2 14 5102159-2 1658621-2 header 102387-2 header

102320-1 latch 499252-9 retainer 6-87756-8 pin 91517-1

2 For 22 – 26ga wires

5 of 8

COMPACT POWER LINE SHEL VES – MODEL J85480S 1

Specifications

Parameter Min Max Notes

Input

AC Input Current, per module 15A

20A IEC-320, C13 type3

IEC-320, C19 type4

Output

Programmable output set point 42Vdc 58Vdc Via software

Max Output Current 200A 100Amax on each sid e

Environmental

Operating Temperature Range -40°C to 65°C for UL recognition and 45°C for VDE certification

Operating Relative Humidity 0 - 95% (non-condensing)

Storage Temperature Range -40°C to 85°C

EMC FCC, EN 55022, CISPR22, Level A, conducted and radiated

Immunity FCC and CISPR22 (EN55022) Class A2

Safety/Standards Compliance

Safety Standards UL60950-1, C A N/CSA C22.2 No 60950-1, EN60950- 1 (VDE 0805-1)

Certification Marks5 VDE Licensed, UL Recognized (Canada and U.S.)

Ordering Information

Part Number Description Comcode Usage

Blank Slot Fillers

Central Office White CC848822263 All

Raven Black CC848781534

Graphite CC848825233

Extensions and mounting brackets

CP 19 inch mounting bracket kit (includes two brackets and mounting hardware) CC109145760 L8

1U high extension bracket kit for 23” cab inets (includes two brackets and mounting hardware) CC848844803 All

2U high extension bracket kit for 23” cab inets (includes two brackets and mounting hardware) 848683009 All

Cables for J85480S1 Sh elves

Individual wire ser cable for attaching a controller to the power shelf – 6 ft. One end mates

into J1 the other end not terminated. CC848854034 All

Cable set from J1 of the shelf to the CPL Interface Board CC848848960 All

Inter-shelf cable set for interconnecting J2 signa ls between shelves CC848848952 All

Output cable set: 2 AWG DC Lug termination– 10 ft ( 1 RED and 1 BLACK cable) 848748987 L20, L21, L22, L23

m6 screw with conical washer 901377010 L20, L21, L22, L23

Output cable set: FastON terminations one end – 10ft 3 red and 3 black 10ga wires CC848851931 L24, L25, L29

AC input cable: IEC 320 C13 plug (one end), other end not terminated , 14 AWG, 14 ft, 847861192 L22, L23

AC input cable: IEC320 C19 straight plug (on e end), other end not terminated CC848847368 All but L22 & L23

AC input cable: IEC320 C19 right angle plug (one end), other end not terminated 848713376 All but L22 & L23

3 IEC320 – C13 plugs are rated for 10A international and 15A in North America

4 IEC320 – C19 plugs are rated for 16A international and 20A in North America

5 Certifications pending

6 of 8

COMPACT POWER LINE SHEL VES – MODEL J85480S 1

Support Tools

Graphical User Interface This program exercises the various

commands and functions available via the i2C

interface of the power supply. Two

independent GUIs can demonstrate the two

independent i2C multiplexe d lines . Find out

who is in control, take over control.

The GUI has an automated polling feature

and records all state changes in a time

stamped automated fashion. Monitori ng of

the power system is therefore trivial for long

periods of time.

Interface Board This board can be used independently or in

combination with the GUI interface

LEDs display the status of the ana log signals

and dip switches change the signal state to

the power supply.

In addition, two connectors are provided for

interfacing to the two i2C lines of the power

supplies.

Total Communications

Solution This is a nuts and bolts complete hard ware

solution that starts from either the USB or

RS232 port of a computer and ends with a

cable set that connects into the J1 signal

connector of the shelf.

In between is the interface board and a

commercially available converter that

translates the computer signals into i2C and

vice versa.

The converter is an MIIC-202 IPort

manufactured by Micro Comp uter Control

(mcc-us.com).

Safety

Product Labeling

Follow all warnings and instructions ma rked on the product. Some of the safety symbols used with the CP platform

of rectifiers and J85480S1 Shelf may includ e the following. They may also be accompanied by instructions:

Mounting and Installation

• This product shall be installed in complian ce with mounting requirements for the ultimate application.

• This product must be installed, serviced, and operated only by skilled and q ualified personnel who have the necessary

knowledge and practical ex perience with electrical equipment and who understand the hazards that can arise when working on

this type of equipment. This product is intended for use in a Restricted Access Location.

• This equipment is to be used in controlled environments (an area where the humidity is maintained at levels t hat cannot cause

condensation on the equipment, the contaminating dust is controlle d, and the steady-state ambient temperature is within the range

specified).

• This equipment has been evaluated for use in a continuous ambient temperature of up to 55°C and the application environment

should not exceed 55°C.

7 of 8

COMPACT POWER LINE SHEL VES – MODEL J85480S 1

• The CE mark if provided on the product is applied to show conformance to the requirements outlined in the European Un ion’s

Low Voltage Directive {2006/95/ EC} and EM C Directive {2004/108/EC}.

• The J85480S1 shelf has been evalu ated for hot sw apping.

• A separate protective Earthing terminal is provided at the rear of the shelf

– the building installation sha ll provide a means for connection to protective earth; and

– the equipment is to be connected to that means; and

– a SERVICE PERSON shall check whether or not the socket-outlet from which the equipment is to be powered provides a

connection to the building protective earth. If not, the SERVICE PERSON shall arrange for the installation of a PROTE C TIVE

EARTHING CONDUCTOR from the separate protective Earthing terminal to the protective earth wire in the building.

Output Connections

• All field wiring should comply w ith the U.S. National Electrical Code (NEC) and/or applicab le local codes/standards.

• Routing of the DC output cables should guarantee that cables are not in contact with sources of heat and surfaces that may

damage the cable insulation.

• The DC output is not provided with a fuse or circuit breaker suitable for branch circuit protection. Therefore, the power shelf

should be mounted in the same rack or cabinet as the equipment being powered. Use interconnecting power cables suitable for

the application and sized to carry the rated output current. The interconnecting cables should be capab le of carrying the overload

current and short circuit current without damage or risk of fire.

• The output for the system is SELV and has available power greater than 240VA.

• Insulation on output field-wired conductors should be rated no less than 90°C. Wiring internal to enclosed equipment cabinets

should be rated at 105°C (minimum). The provided DC output cords (red and black wires) are rated for 105°C.

• Before opening the insulating cover to gain access to load and ground connections, ensure all pow er supplies are disconnected

from the AC MAINS.

AC Input Connections

• AC branch circuits to this equipment must be protected with fuses or circuit breakers sized as required by the U.S. National

Electric Code (NEC) and/or local codes. Up to four AC mains power cords are required to power the shelf (one for each rectifier).

Each power cord should be connected to a separate AC mains branch circuit with an overcurrent protector rated at no more than

20A, except for the L22 and L23 shelves that should be protected by an overcurrent protector rated at no more than 15A.

• The power supply mains inlet may be used as the means to provide AC protective earthing.

• An accessible AC discon nect/protection device to remove AC power from the equipment in the event of an emergency must be

provided. An accessible socket-outlet/receptacle installed near the equipment is also acce ptable as a disconnect.

• The equipment is powered by multiple A C inp uts (one per rectifier). Disconnect all AC sources of power before servicing.

• These units are to be used with TN-S power sy stems only .

Safety Symbols and Guidelines

Read and understand all instru ctions before attempting any installation of this product. When installing, operating,

or maintaining the J85480S1 Power System, basic safety precautions should always be followed to reduce the risk

of fire, electric shock, and injury to persons. Such precautions incl ude the following:

This symbol identifies the need to refer to the equipment instructions for important information.

This symbol identifies the presence of hazardous AC or DC voltage s or hazardous energy leve ls.

In the context of this product

 The DC output cables contain electrical energy levels capable of causing heatin g and

arcing if shorted to metal objects. Make connections with the powe r disconnected.

 Hazardous AC voltage and DC electri c al energy is contained within the enclosure of the

power shelf. No user or field serviceable parts inside.

This symbol is used to identify safety earth ground connection points within the equipment.

8 of 8

COMPACT POWER LINE SHEL VES – MODEL J85480S 1

German Safety Guidelines

Installationsanleitung

• Alle Ausgänge des Gerätes erfüllen die Anford erungen für SELV nach IEC/EN60950-1.

• Die Ausgänge des Gerätes liegen über den Limits für Energiegefahr nach IEC/EN60950-1 (>240 VA). Das Gerät ist zum

Einbau in ein Montage-Rack bestimmt. Siehe Einbaubestimmungen in der Montagean leitung, um eine Gefährdung des

Benutzers während der Installation zu vermeiden.

ACHTUNG:

Hoher Ableitstrom Vor Anschluss an den Versorgungsstromkreis unbedingt Erdungsverbindung herstellen

• Das Produkt ist zum Gebrauch in einer Umgebungstemperatur von max. 55°C bestimmt.

• Die Gerätestecker des Produktes sind dazu bestimmt, eine sichere Erdung des Gerätes herzustellen.

• Das Produkt ist zum Gebrauch in einer Umgebung mit Verschmutzungsgrad 2 nach IEC/EN60950 bestimmt.

• Die Netzteile des Gerätes können während des Betriebes e inz eln ausgetauscht werden (Hot Swapping).

• Das Gerät wurde zusammen mit den Anschlussleitungen (ohne Anschlussstecker) geprüft. Die Installation eines Steckers des

jeweiligen Landes, sollte nur du rch geschultes Service Personal durchgeführt werden.Als alternative könnte ei ne Vorinstallation

des Steckers bereits bei der Herstellung erfolgt sein.

World Wide Headquarters

Lineage Power LLC

3000 Skyline Drive, Mesquite, TX 75149, USA

+1-800-526-7819

(Outside U.S.A.: +1-972-284-2626)

www.lineagepower.com

e-mail: techsupport1@lineagepower.com

Asia-Pacific Headquarters

Tel: +65 6416 4283

Europe, Middle-East and Africa Headquarters

Tel: +49 898 780 672 80

India Headquarters

Tel: +91 80 2841 1633

Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a

result of their use or application. No rights under any patent accompany the sale of any such product(s) or information.

GGS March 2010