- oe BY AMP INCORPORATED, AMP INCORPORATED PRODUCTS COVERED BY U.S. AND FOREIGN FATENT@ AND/OR PATENTS PENDING. HARRISBURG, Pa, ALL INTERNATIONAL RIGHTS Corprrignt 19 80 RESERVED. PRODUCT SPECIFICATION 1. SCOPE 1.1. Content This specification covers the performance, tests and quality requirements for the AMP* timer connectors. These connectors are designed to mate directly with timing mechanisms on dish washers and other major appliances which require interconnection requiring timed operation cycles. 1.2. Qualification When tests are performed on the subject product line, the procedures specified in AMP 109 series specifications shall be used. All inspections shall be performed using the applicable inspection plan and product drawing. 2. APPLICABLE DOCUMENTS The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence, 2.1. AMP Specifications A, 109-1: General Requirements for Test Specifications B. 109Series: Test Specifications as indicated in Figure l. (Comply with MIL-STD-202, MIL-STD-1344 and EIA RS-364) Cc, 114-2020: Terminal, Timer Connector, Application of 3, REQUIREMENTS 3.1. Design and Construction Connectors shall be of the design, construction and physical dimensions specified on the applicable product drawing. *Trademark of AMP Incorporated. R Drea komen A-2)- / AMP | INCORPORATED CHK Harrisburg, Pa. OK Susraff 2-27-81 ost 49 APP 2 Loc NO REV Lig eller LY | Al 108-1067 NAME ~ A |Change per ECN_ | Sf |/o6| SHEET TERMINAL, TIMER CONNECTOR AG-473 SY | 1 0F 7 LTR REVISION RECORD APP DATE AMP 1250~13 REV 7-78 i3.5. Test Requirements and Procedures Summary 3.2. Materials A. Housing: Nylon 6/6, 94 V-2 B. Terminals: Brass, pre-tin 3,3, Ratings A, CGurrent/Voltage: 240 vac at 12 amperes maximum B. Operating Temperature: -55 ta 105C 3.4, Performance and Test Description Connectors shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Figure 1. Test Description Requirement Procedure Examination of Product Meets requirements of product drawing and AMP Spec 114-2020. Visual, dimensional and functional per applicable inspection plan, ELECTRICAL Termination Resistance, Specified Current Resistance, Wire Test milliohms Size, Current, maximum AWG ampere initial 22 3.0 3.0 20 4.5 3.0 18 6.0. 3.0 16 8.0 2.5 14 10.0 2.5 Measure potential drop of mated contacts assembled in housing, see Figure 4; AMP Spec 109-25, calculate resistance, Termination Resistance, Dry Circuit (Low Level) 3.0 milliohms maximum initial. Subject mated contacts assembled in housing to 50 mv open circuit at 100 ma maximum, see Figure 4; AMP Spec 109-6, cond A Dielectric Withstanding Voltage 1500 vac dielectric withstanding voltage, one minute hold. Test between adjacent contacts of mated connector assemblies; AMP Spec 109-29-1. Insulation Resistance 1000 megohms minimum initial. Test between adjacent contacts of mated connector assembly, AMF Spec 109-28-4, Figure 1] (cont) 7 = AMP INCORPORATED AM | Harrisburg, Pa. SHEET 2 7 Loc NO REV OF B|A| IO8-IO67 | 4 NAME TERMINAL, TIMER CONNECTOR AMP 2783-2 REV 7-78oe | Test Description Requirement Temperature Rise vs. Current (a) Temperature rise, see Figure Z and 4; termination resistance, specified current. Procedure T-rise at rated current: AMP Spec 109-45. MECHANICAL Vibration (b) No discontinuities greater than 1 microsecond; 5,0 milliohms maximum termination resistance, dry circuit. Subject mated connectors to 10-55-19 Hz traversed in 1 minute at .06 inches total excursion; 2 hours in each of 3 mutually - perpendicular planes; AMP Spec 109-21-1, cond A, Mating Force 3,0 pounds maximum initial, Measure force necessary to mate cannector assembly with locking latches, a distance of from point of initial contac incorporating free floating fixtures at a rate of 0.5 inch/minute; AMP Spec 109-42, cond A, calculate force per contact, Unmating Force .> pounds minimum final. Measure force necessary to unmate connector assembly with locking latches removed, ata rate of 0,5 inch/minute; AMP Spec 109-42, cond A, calculate force per contact Contact Retention 8 pounds minimum, Apply axial load ta crimped contacts; AMP Spec 109-30 except grip wire, Crimp Tensile Wire Size, Crimp Tensile, AWG _ pounds minimum Determine crimp tensile at a rate of 1 inch/minute; 22 14 AMP Spec 109-16. 20 14 18 30 16 45 14 50 AMP INCORPORATED SHEET AMP | Harrisburg, Pa. 3 7 OFL LOC NO REV B|A| l08-1067 | 4 NAME : TERMINAL, TIMER CONNECTOR AMP 1251-13 REV 7-78> Durability Test Description Requirement Procedure Mating-unmating; 5.0 milliohms maximum termination resistance, dry circuit. Mate and unmate connector assemblies for 10 cycles; AMP Spec 109-27. ENVIRONMENTAL Temperature-Humidity Cycling 500 megohms final insulation resistance, 10.0 milliohms maximum termination resistance, dry circuit. Subject mated connectors to 10 temperature- humidity cycles between 25 and 65C at 95% RH; AMP Spec 109-23, method Ill, cond B, with low frequency vibration and cold shock at -10C, Corrosion, Salt Spray 8.0 milliohms maximum termination resistance, dry circuit. Subject mated connectors to 5% salt concentration for 48 hours; AMP Spec 109-24, cond B, {a} Maximum rated current that can be carried by this product is limited by maximum operating temperature of housings, which is 105C, and temperature rise of contacts, which is 30C. Variables which shail be considered for each application are: wire size, connector size, contact material, and ambient temperature. Figure 1 (end) AMP INCORPORATED ARAF | Harrisburg, Pa. SHEET 4 7 Loc NO REV. OrF Bp |All 108-1067 | a NAME TERMINAL, TIMER CONNECTOR {b) Shall remain mated and show no evidence of damage, cracking or chipping. fA AMP 2783-2 REV 7-78v Maximum Housing Temperature 110 o> ae > --+--+-i+-- 5% 100 us Bs / 90 7 ae Maximum Connector Bs 80 if Limit, 105C (221 F) io 4 o 70 ee 50 ae 3 4 & & 50 a ae =Component Recognition, E + 40 30C (54F) T-rise cs = oe . 9 30 ra 12 amperes for #14 AWG Wire ord 3 2 20 a af 10 mS bs 0 2 0 5 10 #15 20 25 Current, amperes Figure 2 3.6. Connector Tests and Sequences ; Test Group (a) Test or Examination 17 2-] 3 | 4 | 5 | 6& | 7 Test Sequence (b) en Examination of Product 1 Termination Resistance, Specified Current 2 Termination Resistance, Dry Circuit 1,3,5 1,5 2,4 Dielectric Withstanding Voltage 2,6 Insulation Resistance 3,7 Temperature Rise vs Current 1 Vibration 2 Mating Force 1 Unmating Force 5 Contact Retention l Crimp Tensile l Durability 3 Temperature-Humidity Cycling 4 Corrosion, Salt Spray lI 4 (a) See Para 4.1.A. (ob) Numbers indicate sequence in which tests are performed. SHEET ARAF | AMiariabury, Pa Figure 3 3_oF! Loc NO REV a |A!| 108-i067 |a4 NAME TERMINAL, TIMER CONNECTOR AMP 1251-13 REV 7-784, QUALITY ASSURANCE PROVISIONS 4.1. Qualification Testing A, Sample Section Connector housings and contacts shall be prepared in accordance with applicable Instruction Sheets. They shall be selected at random from current production. Test group 1 shall consist of 1 contact and 1 housing of each type. Test groups 2 through 5 shall consist of two, 18 position connector assemblies, Test group 6 shall consist of 15 contacts crimped on each wire size. Test group 7 shali consist of 15 contacts crimped on number 14 AWG wire. All contacts shall be crimped to appropriate PN 103501 and 103502 tin plated test conductors in accordance with AMP Specification 114-2020. All contacts shall be mated with pre-tinned male spade, .020 x .125 where specified. Product covered under this specification include AMP PN's 61603, 61604, 480553, 480556, 641414 and 641415. B. Test Sequence Qualification inspection shall be verified by testing samples as specified in Figure 3. Cc. Acceptance (1} Requirements put on test samples, as indicated in the requirements portion of Figure 1, exist as either the upper or lower statistical tolerance limit (95% confidence, 99% reliability). Ail samples tested in accordance with this specification shall meet the stated tolerance limit. (2) Failures attributed to equipment, test setup, or operator deficiencies shall not disqualify the product. When product failure occurs, corrective action shall be taken and samples resubmitted for qualification. 4.2. Quality Conformance Inspection The applicable AMP inspection plan will specify the sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with the applicable product drawing and this specification, 4.3. Certification This product has been Recognized under the Component Recognition Program of Underwriters Laboratories Inc. Electrical File Number E-28476, and Certified by Canadian Standards Association, File Number LR-16455. AMP | AMP INCORPORATED | <1. Harrisburg, Pa. se mf & OFZ NO REV Bp iA! 108-1067 | 4 NAME TERMINAL, TIMER CONNECTION AMP 2783-2 REV 7-78 >Termination Resistance Measurement Points 125 P 3,00 Thermocouple Notes: 1. 2a Power Supply - A 1 foot minimum length of continuous lead for heat dissipation. Termination resistance equais millivolts divided by test current less resistance of 3 inches of wire. Figure 4 Resistance and Temperature Measurement Points SHEET Zort AMP INCORPORATED AMrF | Harrisburg, Pa. ioc NO REV BiA; 108-1067 | 4 NAME TERMINAL, TIMER CONNECT OR AMP 1251-13 REV 7-78 >