100 Series Shell Case
100 Series Case (Recessed or flush top available)
A very versatile shell enclosure with recessed area for membrane keypad. Battery options
include: 2AA, 3AA, 4AA, 6AA, 1 or 2-9V, 2C, 4C and No battery.
Battery Options:
No Battery
2 AA cells 1 or 2-9V cells
3 AA cells 2 C sized sells
4 AA cells 4 C sized cells
6 AA cells
Color Options:
PC Bone
Black
Custom color matching
Standard Material Options:
ABS UL 94 VO (fire retardant)
ABS UL 94 HB standard
Dimension Options:
(L x W x H)
7.50" x 4.0" x 1.12"
7.50" x 4.0" x 1.29"
7.50" x 4.0" x 1.75"
7.50" x 4.0" x 1.90"
Box Enclosures & Assembly Services
28835 N. Herky Drive, Lake Bluff, IL 60044 Phone 847-932-4700 Fax 847-932-4701
www.boxenclosures.com
28835 N. Herky Drive
Lake Bluff, IL 60044
Phone 847-932-4700
Fax 847-932-4701
www.boxenclosures.com
6-AA 4-AA 3-AA 2-AA
4-C 2-C 2-9V 1-9V
5
Case Dimensions 7.5x4.0x1.2 inches 7.5x4.0x1.29 inches 7.5x4.0x1.75 inches 7.5x4.0x1.90 inches
Description Part No. Part No. Part No. Part No.
Shell case with NO Battery Compartment 100-41-NO 100-42-NO 100-41-NO-E 100-42-NO-E
Shell case with 2AA Battery Compartment 100-41-2A 100-42-2A 100-41-2A-E 100-42-2A-E
Shell case with 3AA Battery Compartment 100-41-3A 100-42-3A 100-41-3A-E 100-42-3A-E
Shell case with 4AA Battery Compartment 100-41-4A 100-42-4A 100-41-4A-E 100-42-4A-E
Shell case with 6AA Battery Compartment 100-41-6A 100-42-6A 100-41-6A-E 100-42-6A-E
Shell case with 9V Battery Compartment 100-41-9V 100-42-9V 100-41-9V-E 100-42-9V-E
Shell case with 2-9V Battery Compartment 100-41-29V 100-42-29V 100-41-29V-E 100-42-29V-E
Shell case with 2C Battery Compartment 100-41-2C-E 100-42-2C-E
Shell case with 4C Battery Compartment 100-41-4C-E 100-42-4C-E
Note: for black add BL to part number, for bone add BO to part number
Note: For recessed tops add R
Note: For Flush tops add F
ACCESSORIES Light Blue Dark Blue Bright Orange Bright Yellow Red Black
Protective Boot w/Integrated tilt bar
Part No. Part No. Part No. Part No. Part No. Part No.
100-RBT-LBL 100-RBT-DBL 100-RBT-ORG 100-RBT-YEL 100-RBT-RED 100-RBT-BLK
2AA set 3AA set 4AA set 6AA set 9V snap on 2C set 4C set
Battery Clip Sets Part No. Part No. Part No. Part No. Part No. Part No. Part No.
BAT-2A BAT-3A BAT-4A BAT-6A BAT-9VS BAT-2C BAT-4C
Bone Black
Belt Clips Part No. Part No.
CLP-BONE CLP-BLK
Black Panel Bone Panel
Epander Panel Part No. Part No.
(increases case height by 0.5 inches)
100-EXPBLK 100-EXPBONE
Required for C size battery options
ENCLOSURES & ASSEMBLY SERVICES
ENCLOSURES & ASSEMBLY SERVICES
ENCLOSURES & ASSEMBLY SERVICES
ENCLOSURES & ASSEMBLY SERVICES
A
B
B
C
C
A
SECTION A-A
SECTION C-C
SECTION B-B
PL PL
PL
PL
A
A
A
A
167.0 [6.57"]
87.0 [3.43"]
84.2 [3.32"]
190.6 [7.50" ]
101.4 [3.99"]
R6.3 [R0.25" ]
TY P 4
14.1 [0.56"]
1.3 [0.05"]
0.8 [0.03"]
62.0 [2.44"]
10.0
42.5 [1.67"]
Ø2.5 [Ø0.10"]
84.2 [3.32"]
86.7 [3.41"]
95.3 [3.75"]
87.0 [3.43"]
R2.5 [R0.10" ]
185.0 [7.28"]
8.5 [0.33"]
2.1 [0.08"]
4.3 [0.17"]
4.3 [0.17"] 1.0 [0.04"]
5.8 [0.23"]
12.8 [0.50"]
2.8 [0.11"]
1.0 [0.04"]
190.6 [7.50"]
89.0 [3.50"]
89.0 [3.50"]
89.0 [3.50"]
81.5 [3.21"]
89.0 [3.50"]
82.4 [3.24"]
101.4 [3.99"]
164.0 [6.46"]
174.0 [6.85"]
190.6 [7.50"]
85.0 [3.35"]
Ø7.4 [Ø0.29"]
88.4 [3.48"]
44.2 [1.74"]
85.0 [3.35"]
Ø3.5 [Ø0.14"]
174.0 [6.85"]
50.6 [1.99"]
190.6 [7.50"]
85.0 [3.35"]
50.6 [1.99"]
85.0 [3.35"]
83.0 [3.27"]
101.4 [3.99"]
50.6 [1.99"]
19.4 [0.76"]
2.8 [0.11" ]
Ø3.0 [Ø0.12"]
TY P 8
9.3 [0.36" ]
101.4 [3.99"]
164.0 [6.46"]
78.2 [3.08"]
174.0 [6.85"]
190.6 [7.50"]
78.8 [3.10"]
88.4 [3.48"]
14.0 [0.55"]
78.8 [3.10"]
85.0 [3.35"]
101.4 [3.99"]
101.4 [3.99"]
85.0 [3.35"]
69.9 [2.75"]
190.6 [7.50"]
174.0 [6.85"]
78.2 [3.08"]
14.0 [0.55"]
101.4 [3.99"]
85.0 [3.35"]
78.8 [3.10"]
88.4 [3.48"]
190.6 [7.50"]
168.0 [6.61"]
174.0 [6.85"]
14.0 [0.55"] 78.2 [3.08"]
164.0 [6.46"]
101.4 [3.99"]
85.0 [3.35"]
78.8 [3.10"]
190.6 [7.50"]
174.0 [6.85"]
78.2 [3.08"]
164.0 [6.46"]
88.4 [3.48"]
88.4 [3.48"]
85.0 [3.35"]
101.4 [3.99"]
164.0 [6.46"]
174.0 [6.85"]
190.6 [7.50"]
88.4 [3.48"]
85.0 [3.35"]
101.4 [3.99"]
174.0 [6.85"]
190.6 [7.50"]
78.2 [3.08"]
174.0 [6.85"]
190.6 [7.50"]
40.0 [1.57"]
14.0 [0.55"]
85.0 [3.35"]
101.4 [3.99"]
190.6 [7.50"]
174.0 [6.85"]
101.4 [3.99"]
85.0 [3.35"]
164.0 [6.46"]
168.0 [6.61"]
174.0 [6.85"]
190.6 [7.50"]
88.4 [3.48"]
85.0 [3.35"]
101.4 [3.99"]
164.0 [6.46"]
174.0 [6.85"]
190.6 [7.50"]
78.2 [3.08"]
88.4 [3.48"]
85.0 [3.35"]
101.4 [3.99"]
88.4 [3.48"]
164.0 [6.46"]
174.0 [6.85"]
190.6 [7.50"]
85.0 [3.35"]
85.0 [3.35"]
101.4 [3.99"]
78.8 [3.10"]
78.2 [3.08"]
164.0 [6.46"]
174.0 [6.85"]
190.6 [7.50"]
85.0 [3.35"]
101.4 [3.99"]
R4.50
TY P 4
R4.50
TY P 4 R4.50
TY P 4 R4.50
TY P 4
R4.50
TY P 4
R4.50
TY P 4 R4.50
TY P 4
R4.50
TY P 4
R4.50
TY P 4
R4.50
TY P 4
R4.50
TY P 4
R4.50
TY P 4 R4.50
TY P 4
190.6 [7.50"]
174.0 [6.85"]
88.4 [3.48"]
101.4 [3.99"]
85.0 [3.35"]
78.8 [3.10"]
78.8 [3.10"]
R4.50
TY P 4
10.0
190.6 [7.50"]
7.0
Ø7.4 [0.29"]
190.6 [7.50"]
Ø6.0 [0.24"]
TY P 5
6.3 [0.25"]
Ø2.40
7.0
Ø7.4 [0.29"]
7.0
8.3 [0.33"] 12.3 [0.48"]
14.3 [0.56"]
16.3 [0.64"]
18.3 [0.72"]
6.3 [0.25"]
9.8 [0.39"]
164.0 [6.46"]
135.0 [5.31"]
105.7 [4.16"]
77.1 [3.04"]
105.7 [4.16"]
58.8 [2.31"]
135.0 [5.31"]
88.4 [3.48"]
164.0 [6.46"]
134.5 [5.30"]
88.4 [3.48"]
105.7 [4.16"]
77.1 [3.04"]
105.7 [4.16"]
58.8 [2.31"]
134.5 [5.30"]
101.4 [3.99"]
190.6 [7.50"]
LCD CUTOUT SIZE
81.9 X 40.5 MM
@ 90° T0O SURFACE
144.4 [5.69"]
116.2 [4.57"]
86.7 [3.41"]
115.4 [4.54"]
68.5 [2.70"]
144.4 [5.69"]
183.5 [7.22"]
144.2 [5.68"]
115.4 [4.54"]
86.7 [3.41"]
115.4 [4.54"]
68.5 [2.70"]
144.1 [5.67"]
93.4 [3.68"]
93.4 [3.68"] 94.0 [3.70"] 93.8 [3.69" ]
88.4 [3.48"]
88.4 [3.48"]
94.0 [3.70"] 88.4 [3.48"]
94.0 [3.70"]
88.4 [3.48"]
85.0 [3.35"]
94.5 [3.72"]
88.4 [3.48"]
85.0 [3.35"] 88.4 [3.48"]
85.0 [3.35"]
94.0 [3.70"]
95.8 [3.77"]
85.0 [3.35"]
88.4 [3.48"]
94.0 [3.70"]
85.0 [3.35"]
88.4 [3.48"]
94.0 [3.70"]
85.0 [3.35"]
88.4 [3.48"]
93.8 [3.69"]
85.0 [3.35"]
88.4 [3.48"]
94.0 [3.70"]
85.0 [3.35"]
88.4 [3.48"]
94.0 [3.70"]
85.0 [3.35"]
88.4 [3.48"]
93.8 [3.69"]
14.0 [0.55"]
7.0
10.0
Ø7.4 [0.29"]
0.5 [0.02"] 0.3 [0.01"]
2.0 [0.08"]
9.3 [0.37"]
3.7 [0.15"]
10.0
7.0
14.0 [0.55"]
Ø7.4 [0.29"]
2.0 [0.08"]
3.5 [0.14"]
9.3 [0.37"]
3.7 [0.15"]
190.6 [7.50"]
14.0 [0.55"]
9.3 [0.37"]
3.7 [0.15"]
5.8 [0.23"]
7.4 [0.29"]
2.0 [0.08"]
0.3 [0.01"]2.0 [0.08"]
12.0 [0.47"]
10.00
9.3 [0.37"]
27.5 [1.08"]
107.5 [4.23"]
31.8 [1.25"]
16.5 [0.65"]
12.0 [0.47"]
14.0 [0.55"]
3.7 [0.15"]
9.3 [0.37"]
7.0
0.5 [0.02"] 0.3 [0.01"]
Ø7.4 [0.29"]
3.5 [0.14"]
2.0 [0.08"]
10.0
56.0 [2.20"]
27.5 [1.08"]
7.0
14.0 [0.55"]
10.0
0.5 [0.02"]
3.5 [0.14"]
3.7 [0.15"]
9.3 [0.37"]
10.0
190.6 [7.50"]
0.3 [0.01"]
14.0 [0.55"]
9.3 [0.37"]
Ø6.2 [0.24"]
TY P 4
Ø3.2 [0.13"]
Ø7.4 [0.29"]
2.0 [0.08"]
3.7 [0.15"]
3.5 [0.14"]
Ø6.0 [0.24"]
TY P 4
Ø2.40
6.3 [0.25"]
16.0 [0.63"]
18.0 [0.71"]
7.0
0.3 [0.01"]
0.5 [0.02"]
6.7 [0.26"]
13.3 [0.52"]
3.4 [0.13"]
7.0
18.0 [0.71"]
16.0 [0.63"]
0.3 [0.01"]
13.3 [0.52"]
6.7 [0.26"]
Ø6.0 [0.24"]
TY P 4
Ø2.40
16.0 [0.63"]
18.0 [0.71"]
6.7 [0.26"]
13.3 [0.52"]
7.0
6.3 [0.25"] 25.2 [ 0.99"]
0.3 [0.01"]
0.3 [0.01"]
6.7 [0.26"]
16.0 [0.63"]
16.0 [0.63"]
Ø7.4 [0.29"]
3.5 [0.14"]
21.7 [0.85"]
7.0
18.0 [0.71"]
16.0 [0.63"]
13.3 [0.52"]
6.7 [0.26"]
190.6 [7.50"]
6.7 [0.26"]
18.0 [0.71"]
16.0 [0.63"]
6.3 [0.25"]
Ø3.2 [0.13"]
Ø6.2 [0.24"]
TY P 4
Ø7.4 [0.29"]
0.3 [0.01"]
16.4 [0.65"]
60.6 [2.39"]
60.6 [2.39"]
16.5 [0.65"]
25.7 [1.01"]
89.2 [3.51"]
16.5 [0.65"]
31.8 [1.25"]
19.5 [0.77"]
107.5 [4.23"]
27.5 [1.08"]
19.5 [0.77"]
31.8 [1.25"]
27.5 [1.08"]
56.5 [2.22"]
16.4 [0.65"]
89.2 [3.51"]
7.50 [0.30"]
81.80 [3.22"]
96.00 [3.78"]
104.00 [4.09"]
104.50 [4.11"]
69.80 [2.75"]
Ø16.00 [Ø0.63"]
44.00 [1.73"]
6.00 [0.24"]
6-R3.00 [R0.12"]
Ø5.00 [Ø0.20"]
4.00 [0.16"]
0.60 [0.02"]
4.50 [0.18"]
67.80 [2.67"]
61.0
165.0
4.00 [0.16"]
1.50 [0.06"]
73.77 [2.90"]
5.00 [0.20"]
104.50 [4.11"]
115.40 [4.54"]
218.00 [8.58"]
50.00 [1.97"]
30.00 [1.18"]
30.00 [1.18"]
28.00 [1.10"]
20.00 [0.79"]
10.00 [0.39"]
8.00 [0.31"]
14.80 [0.58"]
44.40 [1.75"]
74.00 [2.91"]
7-6.00 [0.24"]
70.00 [2.76"]
17.50 [0.69"]
95.30 [3.75"] 95.30 [3. 75"]
6.00 [0.24"]
30.00 [1.18"]
54.00 [2.13"]
78.00 [3.07"]
12.00 [0.47"]
101.40 [3.99"]
9.0
9.0
10.0
10.0
4-R15.00 [R0.59"]
2-R8.00 [R0.31"]AROUND
2.0
2.0
2.0
2.0
210.00 [8.27"]
17.60 [0.69"]
26.10 [1.03"]
21.10 [0.83"]
2-2.50 [0.10"] X45°
2.50 [0.10"] X45°
56.27 [2.22"]
3.00 [0.12"]
20.10 [0.79"]
21.90 [0.86"]
24.10 [0.95"]
2.80 [0.11"]
166.70 [6.56"]
1.80 [0.07"]
89.00 [3.50"]
30.00 [1.18"]
60.00 [2.36"]
10-3.00 [0.12"] 71.80 [2.83"]
9.88 [0.39"]
4-R2.50 [R0.10"]
82.00 [3.23"]
90.00 [3.54"]
4-R5.00 [R0.20"]
4-R2.50 [R0.10"]
10.0
10.0
84.00 [3.31"]
PL PL
PLPL
PL
PL
PL PL
191.32 [7.53"]
185.13 [7.29"]
2.0
2.0
2.0
2.0
1.50 [0.06"]
1.50 [0.06"]
181.00 [7.13"]
92.00 [3.62"]
91.00 [3.58"]
68.00 [2.68"]
7-R3.00 [R0.12"]
6-R3.00 [R0.12"]
98.00 [3.86"]
98.00 [3.86"]
8-R1.40 [R0.06"]AROUND
112.40 [4.43"]
15.10 [0.59"]
17.10 [0.67"]
21.10 [0.83"]
19.50 [0.77"]
13.60 [0.54"]
PL
PL
2-R331.43 [R1'-1.05"]
11.60 [0.46"]
6.00 [0.24"]
30.00 [1.18"]
60.00 [2.36"]
7.0
9.0
16-R6.00 [R0.24"]
84.00 [3.31"]
R0.90 [R0.04"]AROUND
R1.00 [R0.04"]AROUND
4-R1.80 [R0.07"]
100-SERIES
Tan zonghaun Apr 10 04
THIS DRAWING IS THE PROPERTY OF AND MAY EMBODY PROPRIETARY INFORMATION OWNED BY X-Box Enclosures . IT IS PROVIDED UNDER A CONFIDENTIAL RELATIONSHIP FOR A SPECIFIC PURPOSE. THE RECIPIENT AGREES TO USE IT ONLY FOR
SUCH PURPOSE AND RETURN IT TO X-Box Enclosure UPON REQUEST.
ENCLOSING ELECTRONICS ONE BOX AT A TIME
BOX ENCLOSURES, INC
WWW.BOXENCLOSURES.COM
LAKE BLUFF, IL 60044
28835 N. HERKY DRIVE, #114,
ENCLOSING ELECTRONICS ONE BOX AT A TIME
TEL: 847-932-4700 FAX: 847-932-4701
TOLERANCE
all dimension in mm
.xx ±0.05
x ±0.20
.x ±0.10
ANGLE ±0.5°
unless otherwise specified.
e
e
Proj.
Material:
Finish:
Sheet
of
A4
1 1
Color:
Qty:
App. Date
Drn. Date
Chk. Date
Title Dwg. No.: Part No.:
Model:
Revision:
IN SIDE V IEW
4C BAT TER Y - DEEP BOTT OM
IN SIDE V IEW
4C BAT TER Y - SHALLOW BOTT OM
AA BAT TER Y - DEEP BOTT OM
IN SIDE V IEW
NO BATT ERY - DEEP BOT TOM
IN SIDE V IEW
IN SIDE V IEW
NO BATT ERY - SHALL OW BOT TOM
IN SIDE V IEW
2AA BAT TERY - SHALLOW BOTT OM
IN SIDE V IEW
6AA BAT TERY - DEEP BOTT OM
4AA BAT TERY - DEEP BOTT OM
IN SIDE V IEW IN SIDE V IEW
2C BAT TER Y - DEEP BOTT OM
6AA BAT TERY - SHALLOW BOTT OM
4AA BAT TERY - SHALLOW BOTT OM
IN SIDE V IEW IN SIDE V IEW IN SIDE V IEW
2C BAT TER Y - SHALLOW BOTT OM
SECTION A-A
END VIEW
100-004 TOP - I nsi de
SIDE VIEW
100-004 TOP F lu sh - Out side
3D TOP NSIDE VIEW 3D TOP OUTSI DE VI EW
9V BATT ERY - DEEP BOT TOM
IN SIDE V IEW 9-V
Sha ll ow Bott om SE CT ION A -A
9V BATT ERY - SHALL OW BOT TOM
IN SIDE V IEW
Sha ll ow Bott om SE CT ION A -A
4-C
2-C
Sha ll ow Bott om SE CT ION A -A
6-AA
Sha ll ow Bott om SE CT ION A -A
4-AA
Sha ll ow Bott om SE CT ION A -A
Deep Bott om SE CT ION A -A
9-V
4-C
Deep Bott om SE CT ION A -A
Deep Bott om SE CT ION A -A
2-C
6-AA
Deep Bott om SE CT ION A -A
4-AA
Deep Bott om SE CT ION A -A
3D 100-03 IN SIDE
100-03 BOT TOM I NSI DE
NO BAT.
Sha ll ow Bott om SE CT ION A -A
Sha ll ow Bott om SE CT ION A -A
2-AA
100-05 TOP W/ANG LED WI NDOW
NO BAT.
Deep Bott om SE CT ION A -A
Deep Bott om SE CT ION A -A
2-AA
3D VI EW - 100-05
C
New for 2004
Featuring eight new product lines with
protective rubber boots.
Box Enclosures & Assembly Services
28835 N. Herky Drive, Lake Bluff, IL 60044 Phone 847-932-4700 Fax 847-932-4701
www.boxenclosures.com
1
NEMA 4 / IP65 Enclosures
See back page for International Distribution Network
Protective Boots
NEW!
LCD Enclosures
Handheld Enclosures
Extruded Aluminum
Enclosing electronics one box at a time.
Flange Cases
