8STA/8TA SERIES
Compact Circular Connectors
Derived from MIL-DTL-38999 & JN1003
3
8STA/8TA Series
Contents
Typical applications .......................................... 6
Features & Benets .......................................... 7
8STA/8TA Series product overview ................. 8
Custom solutions ............................................. 9
Contact layouts ................................................ 10
Overview
Contacts ........................................................... 56
Wiring instructions ............................................ 57
Filler plugs, Tooling .......................................... 58
Boots, Shrinkable termination detail ................ 59
Metal protective caps ....................................... 60
Nut plates, Gaskets .......................................... 61
Common Section
8STA Series shell sizes 02, 04 & 06 .................. 16
8STA Series shell sizes 08 to 24 ....................... 19
8TA Series compact low prole ........................ 23
8STA Series PC Tail contacts ............................ 26
8STA Series power contacts ............................. 29
8STA Series coax contacts ................................ 32
8STA Series high density #26 contacts ............. 34
Standard Series
209 Series ......................................................... 64
High power contacts ........................................ 64
Composite connectors ..................................... 65
micro38999 Series break away ......................... 65
microComp® Series .......................................... 66
8D8/8D Series .................................................. 66
Range Extension
Presentation
SOURIAU is a recognized worldwide market leader
in the design and manufacture of connectors and
interconnect systems for harsh environments.
The relationship between the company and the
motorsport industry goes back many years.
SOURIAUs main production facility is located in
Le Mans and since 1990 we supply connectors to
local racing teams for the world famous 24 Hours
Endurance Racing.
The Motorsport activity is a market where more
and more electronics are installed and where space
and weight constraints become more critical. 8STA
and 8TA Series are designed to be smaller and
lighter with high reliability features to protect the
driver and are used across the world of motorsport
on 2 and 4 wheels.
8STA & 8TA circular connectors are derived from
international military specications MIL-DTL-38999
and JN1003, and are designed to withstand high
levels of shock and vibration in harsh environments.
Integrated clinch nuts ....................................... 38
Single hole xing .............................................. 40
Quick release for steering boss system ............ 42
Derived Series
Blind mating plug ............................................. 44
Hermetic shell size 02 ...................................... 46
Hermetic fuel tank ............................................ 48
Hermetic feed-through ..................................... 50
Fuel immersible ................................................ 52
8STA/8TA SERIES
© 2015 SOURIAU - SOURIAU is a registratred trademark
Overview
8STA/8TA Series
Typical applications ................................................................................................ 6
Features & Benets ................................................................................................ 7
8STA/8TA Series product overview ........................................................................ 8
Custom solutions .................................................................................................... 9
Contact layouts ....................................................................................................... 10
6
© Christophe Fouquin / Fotolia
8STA/8TA Series | Overview
Typical applications
Engine
ERS / Power Distribution
Sensors Steering Wheel
© Fotolia
© Shutterstock © SOURIAU
© Fotolia
Telemetry & Network Fuel Tank
© C. Lemarié
© Fotolia
7
8STA/8TA Series | Overview
Features & Benets
ROBUST
ALL IN
ONE
SEALED
EASY
TO USE
LARGE
OFFER
Compact and Reliable
Compact circular range derived from MIL-DTL-38999 and JN1003.
Smallest removable contacts connector on the market: shell size 02.
Withstand high levels of shock and vibration in harsh environments.
User Friendly
Quick bayonet locking: 1/3 turn to mate.
Secure mating with audible clic and visual color indication.
Up to 7 color coded keyway orientations.
A Complete Range
Signal, power, coax and concentric twinax contacts.
12 shell sizes: from size 02 up to size 24.
More than 100 contact layouts. Many derived products.
Environmental Resistant
Grommet and interfacial seal as MilAero products, IP67.
500 mating/unmating endurance.
Withstands most of motorsport uids.
Integrated Backshell
Cost effective. Space and weight saving.
Right angle and straight version available.
Easy to implement with heat shrink boot.
8
8STA/8TA Series | Overview
3
Materials &
Platings
a full
Contact
offer
Versatile
& Robust
Aluminum
. Black Zinc Conductive
. Nickel RoHS
Stainless Steel
. Passivated RoHS
Composite
. Without plating
Reliable
MIL-DTL-38999 and
JN1003 derived
Compacity
Miniature sizes 02, 04, 06
Low profile version
High sealing solutions
Hermetic version
Fuel immersible version
Adaptability
Crimp / Solder / PC Tail
Versatility
Signal / Power / Coax
Concentric twinax
High density
#26 contact layouts
A wide product range
8STA/8TA Series comparison
8TA
Series
Dedicated Characteristics
Derived from
MIL-DTL-38999 Series 2
Compact low profile
8STA
Series
Dedicated Characteristics
Derived from
MIL-DTL-38999, JN1003
and VG96912 Standard
Miniature sizes 02, 04, 06
Up to shell size 24
Scoop proof
Nickel plating
SOURIAU services
Series
Common Characteristics
Optimized oval ange
Conductive black zinc or
nickel plating
Rugged aluminum body
to ensure long service life in
the harshest environments
Color-coded keyway
8STA 8TA
High levels of nished connector stock
from our worldwide distributors
3D models available online on www.souriau.com
Registration is quick and the downloads are free!
From
Stock 3D
Models
9
8STA/8TA Series | Overview
Custom solutions
COAX CONTACTS see p.32
High frequency transmission
HIGH DENSITY see p.34
#26 removable contacts
Let your need take the lead! Due to the constant
innovative needs from the Motorsport market, SOURIAU
is dedicated to produce derived products on demand.
One of the primary objectives with this product family, is
to push the boundaries in terms of miniaturization and
weight reduction, as demonstrated by the introduction
of the world smallest, and now most popular, motorsport
connector with removable contacts: 8STA shell size 02.
Continuing on with this theme, several new products can
be found in this catalogue, including receptacles with
integrated clinch nuts eliminating the need for nut plates,
connector designed for steering boss system for column
using, single hole xing solution for space and weight
saving and 8STA High Density with pin contacts normally
associated with much larger connectors.
Let's have a look on the lastest SOURIAU innovations:
SINGLE HOLE FIXING see p.40
Space and weight saving
BLIND MATING PLUG see p.44
Hard-to-reach areas solution
HERMETIC SIZE 02 see p.46
Weld mounting compact design
HERMETIC FEED-THROUGH see p.50
Solder contacts on both sides of bulkhead
THERMAL PROTECTION
Click here for more information
CLINCH NUTS see p.38
Space and weight saving
STEERING BOSS SYSTEM see p.42
Designed for column using
Engineered Materials
A global solution with our sister company
DARCHEM ENGINEERING
10
8STA/8TA Series | Overview
Contact layouts
Power
P
Signal
SHigh Density
HD Hermetic version developed
H
Concentric Twinax (=Triax) or Coax
CFuel Immersible version developed
F
08
35*
6#22D
Service M
98*
3#20
Service I
12
12#26
Service R
06
05
5#26
Service M
09
9#26
Service R
35
5#22D
Service M
S SS HD SHD
10
22
4#22D
Service M
S
* Available for 8TA Series
SFSF
1#12
Service II
01
S
04
4#20
Service I
S
05
5#20
Service I
F
S
35
13#22D
Service M
H F
S
80
spec 251
1#8
Service I
P
98
6#20
Service I
H F
S
99
7#20
Service I
S
02
2#16
Service I
S
#26 #22D #20 #16 #12 #8 PowerContact sizes #4 Power
#8 Coax or Concentric Twinax - consult us
02
SHD HSH
04
5#26
Service R
05 35
3#22D
Service S
06
6#26
Service R
SFSF
SHD F
05
5#26
Service R
35
3#22D
Service S
01
spec 801
1#16
Service II
C
80
1#8
Service I
C
26
26#26
Service R
SHD
Size 02: Marking on shell.
Rear view of receptacle for male and female insulator. Opposite marking between plug and receptacle.
Sizes 04 to 24: Marking on insulator.
Front view of male insulator for plug and receptacle. Opposite marking between male and female insulator.
11
8STA/8TA Series | Overview
Contact layouts
Power
P
Signal
SHigh Density
HD Hermetic version developed
H
Concentric Twinax (=Triax) or Coax
CFuel Immersible version developed
F
12
1#4
Service M
01
spec 261 08
8#20
Service I
04
4#16
Service I
26
6#22D, 2#12
Service M
35
22#22D
Service M
43
43#26
Service R
03
3#16
Service I
98
10#20
Service I
SHD
PSH
SH F
SS S
14
5#16
Service II
05 19
19#20
Service I
18
18#20
Service I
35
37#22D
Service M
97
8#20, 4#16
Service I
15
14#20, 1#16
Service I
68
68#26
Service R
SHD
16
38#22D, 1#8
Service M
02
S S H F
S
S S
26
26#20
Service I
35
55#22D
Service M
S S
75
spec 251
2#8
Service M
P
99
2#16, 21#20
Service I
S
08
8#16
Service II
06
6#12
Service I
P
S S S
38#22D, 1#8
Service N
02
spec 251
75
2#8
Service M
C
SC
2#12, 2#8
Service M
22
spec 251
22
2#12, 2#8
Service M
20
16#22D, 4#12
Service II
S S C
P
S
Sizes 04 to 24: Marking on insulator.
Front view of male insulator for plug and receptacle. Opposite marking between male and female insulator.
#26 #22D #20 #16 #12 #8 PowerContact sizes #4 Power
#8 Coax or Concentric Twinax - consult us
H
S
H
S
12
8STA/8TA Series | Overview
Contact layouts
Power
P
Signal
SConcentric Twinax (=Triax) or Coax
C
18
20
11#16
Service II
11
11#12
Service I
11 20
18#20, 2#8
Service M
16
16#16
Service II
20
spec 251
18#20, 2#8
Service M
48
4#8
Service I
P
77
spec 251
17#22D, 2#8
Service M
P
S
S
32
32#20
Service I
28
26#20, 2#16
Service I
35
66#22D
Service M
18
spec 251
14#22D, 4#8
Service M
P
S S SS
S S
18
14#22D, 4#8
Service M
SC
35
79#22D
Service M
39
37#20, 2#16
Service I
41
41#20
Service I
S SS
42
2#4
Service I
72
6#16, 2#4
Service I
59
55#22D, 4#12
Service M
75
4#8
Service M
75
spec 251
4#8
Service M
77
17#22D, 2#8
Service M
SCP
SP
SC C P P
S
22
21#16
Service II
21 53
53#20
Service I
35
100#22D
Service M
55
55#20
Service I
32
32#20
Service I
54
40#22D
9#16, 4#12
Service M
S S S SS S
6#8
Service M
06 06
spec 251
6#8
Service M
P
C
Sizes 04 to 24: Marking on insulator.
Front view of male insulator for plug and receptacle. Opposite marking between male and female insulator.
#26 #22D #20 #16 #12 #8 PowerContact sizes #4 Power
#8 Coax or Concentric Twinax - consult us
P
S
13
8STA/8TA Series | Overview
Contact layouts
Power
P
Signal
SConcentric Twinax (=Triax) or Coax
C
24
48#20, 8#16
Service I
04
97#22D, 2#8
Service M
07
spec 251
Test voltage rating (Vrms)
Service Sea level at 21 000 m
R400 N/A
S1,000 N/A
M1,300 800
N1,000 600
I1,800 1,000
II 2,300 1,000
P
S
S
19
19#12
Service I
S
24
12#16, 12#12
Service II
29
29#16
Service I
S S
97#22D, 2#8
Service M
07 08
8#8
Service M
08
spec 251
8#8
Service M
35
128#22D
Service M
S
44
4#16,
4#4
Service I
40#20,
4#16, 2#8
Service I
46
spec 251 61
61#20
Service I
S
40#20,
4#16, 2#8
Service I
46
SCP
S
P
S
37
37#16
Service I
S
43
23#20,
20#16
Service I
41
spec 251
22#22D,
3#20, 11#16,
2#12, 3#8
Service N
S
41
22#22D,
3#20, 11#16,
2#12, 3#8
Service N
P
SS C
SCCP
Sizes 04 to 24: Marking on insulator.
Front view of male insulator for plug and receptacle. Opposite marking between male and female insulator.
#26 #22D #20 #16 #12 #8 PowerContact sizes #4 Power
#8 Coax or Concentric Twinax - consult us
8STA/8TA SERIES
© 2015 SOURIAU - SOURIAU is a registratred trademark
Standard Ranges
8STA Series - Miniature shell sizes 02, 04 & 06 ....................................................... 16
8STA Series - Shell sizes 08 to 24 ............................................................................ 19
8TA Series - Compact low prole ............................................................................ 23
8STA Series - PC Tail contacts ................................................................................. 26
8STA Series - Power contacts .................................................................................. 29
8STA Series - Coax contacts .................................................................................... 32
8STA Series - High density #26 contacts. ................................................................ 34
8STA/8TA Series
16
8STA Series | Miniature Shell Sizes 02, 04 & 06
Mechanical
• Shell:
Aluminium alloy
Glass bre loaded plastic - composite (shell
size 06 only)
• Shell plating:
Aluminum: Conductive Black Zinc
Nickel (F)
Composite without plating (X)
• Insulator: Thermoplastic
• Grommet & seal: Liquid silicone rubber
• Contact: Copper alloy
• Contact plating: Gold
• Endurance: 500 mating cycles
• Shock: 300g for 3ms and EIA-364-27
• Vibration: 147m/s², 10 to 2000Hz
• Contact retention:
35 N (size 26)
45 N (size 22D)
Electrical
• Test voltage:
Size 26: 400 Vrms
Size 22D: 1000 Vrms (shell size 02 & 04)
1300 Vrms (shell size 06)
• Contact resistance:
Size 26: <16 mΩ
Size 22D: <14.6 mΩ
• Insultation resitance:
≥ 5000MΩ @ 400Vdc / Size 26
≥ 5000MΩ @ 500Vdc / Size 22D
• Contact rating:
Size 26: 3 Amp
Size 22D: 5 Amp
Environmental
• Operating temperature:
-55°C to +175°C
• Sealing mated connectors:
IP67 (1 metre for 30 min minimum)
• Salt spray:
Aluminum: 48 hours
Composite: 500 hours
Description
• Ultra compact design & very lightweight
connector
• Rugged aluminium body to ensure long service
life in the harshest environment
• Positive locking mechanism with locked colour
indicators
• Scoop proof
• 7 color-coded keyway orientations
• Boot termination feature
• PCB option available
• Conductive black zinc or nickel plating
Technical features
17
8STA Series | Miniature Shell Sizes 02, 04 & 06
Basic series 8STA 0 04 05 P N
Shell type
0: Oval ange receptacle - PCB version available, please see p.XX
1: In-line receptacle
6: Plug
7: Jam nut receptacle (consult us)
Material & Plating
empty: Aluminum conductive Black zinc
F: Aluminum Nickel
X: Composite without plating (shell size 06 only)
Shell size
02, 04, 06
Contact layout
See page 10
Type of contact
P: Pin
S: Socket
Orientation
N: Red / A: Yellow / B: Blue / C: Orange / D: Green / E: Grey (shell size 02 only) / U: Universal (aluminum alloy only)
Specication
None: Standard version
499:
Integrated nut on the ange - M2 insert (only for shell type 0 and 2) - for more details, please see page 38
528: Integrated nut on the ange - M2.5 insert (only for shell type 0 and 2) - for more details, please see page 38
562: PCB version - for more details, please see page 26
022: Fuel immersible version (shell sizes 04 and 06 only) - for more details, please see page 52
Ordering information
Dimensions
Note: All dimensions are in millimeters (mm)
www.tracepartsonline.net
FREE 3D MODELS
AVAILABLE ONLINE
Jam nut receptacle
Panel cut out
ØJ
H
ØA
ØA
BB C
ØD
E
F
ØG
Max panel thickness
4.5
Max panel thickness
4.5
Shell size ØA Max B Max C±0.15 ØD Max E Max F Max ØG Max H±0.2 ØJ±0.1
02 8.6 16.3 (02-05)
17.6 (02-35) N/A N/A 18.2 17 20.5 9.05 9.7
04 10.25 18.3 7.6 8.7 20.2 18.5 22.2 12 12.8
06 11.7 14.25 10.3 10.5 22.25 19.5 24.4 13.7 14.4
Shell size 02 Shell sizes 04 & 06
18
Oval ange receptacle
8STA Series | Miniature Shell Sizes 02, 04 & 06
A
B
C
D
E
Shell size A±0.2 ØB±0.2 ØC±0.2 D±0.2 E Max ØF±0.2 ØG±0.1
02 17.5 7.2 8.3 15.3 10.7 3.1 9.3
04 18.1 8.5 10.0 16.2 13.2 3.1 12.0
06 23.1 10.2 11.55 18.0 14.8 3.1 13.0
ØG
D
ØF
Note: All dimensions are in millimeters (mm)
Panel cut out
Orientations
View from front face of plug.
Size 2 Sizes 4 & 6
Key positions N A B C D E U
Angle A° 153° 51° 102° 204° 255° 306° None
Angle B° 75° 120° 120° 115° 115° - None
Angle C° 145° 130° 110° 155° 90° - None
Color band Red Yellow Blue Orange Green Grey None
Shell size A ØB ØC
02 17.5 7.2 10.4
04 18.3±0.2 8.5±0.1 13.4±0.1
06 22.1±0.1 10.25±0.1 15.05±0.2
Shell size A ØB ØC
02 17.5 7.2 8.3
04 18.1±0.2 8.5±0.1 10.0±0.2
06 23.2 10.05 10.8
Plug In-line receptacle
A
B
C
A
B
C
A
B
C
Shell sizes 02 and 04 Shell size 06
19
8STA Series | Shell Sizes 08 to 24
Mechanical
• Shell: Aluminium alloy
• Shell plating:
Conductive black zinc
Nickel (F)
• Insulator: Thermoplastic
• Grommet & seal: Liquid silicone rubber
• Contact: Copper alloy
• Contact plating: Gold
• Endurance: 500 mating cycles
• Shock: 300g for 3ms and EIA-364-27
• Vibration: 147m/s², 10 to 2000Hz
• Contact retention:
Size 22D: 45 N
Size 20: 60N
Size 16: 100 N
Size 12: 100 N
Size 8: 110 N
Size 4: 200 N
Electrical
• Test voltage:
• Contact resistance:
Size 22D: 14.6 mΩ
Size 20: 7.3 mΩ
Size 16: 3.8 mΩ
Size 12: 3.5 mΩ
Size 8: 3 mΩ
Size 4: 2 mΩ
• Insultation resitance:
≥ 5000 MΩ (at 500 Vdc)
• Contact rating:
Size 22D: 5 A
Size 20: 7.5 A
Size 16: 13 A
Size 12: 23 A
Size 8: 45 A
Size 4: 80 A
• Shell continuity: ≤10 mΩ
Environmental
• Operating temperature:
-55°C to +175°C
• Sealing mated connectors:
IP67 (1 metre for 30 min minimum)
• Salt spray:
Aluminum: 48 hours
Description
• 5 shell styles:
• 100% scoop-proof
• EMI-RFI shielding and shell to shell continuity
is provided by conductive plating and
integral grounding ring tting to the plug
• Environment sealing from interfacial seal and
rear grommet (sealing IP67)
• Positive locking mechanism with locked
colour indicator
• 6 color-coded keyway orientations
• Conductive black zinc or nickel plating
Technical features
Service M N I II
Sea level 1,300 1,000 1,800 2,300
20
8STA Series | Shell Sizes 08 to 24
Ordering information
Basic series 8STA 0 10 35 P N
Shell type
0: Oval ange receptacle front or rear mounting - PCB version available, please see p.XX
1: In-line receptacle
6: Plug
7: Jam nut receptacle
Material & Plating
None: Aluminum Black zinc cobalt
F: Aluminum Nickel
Shell size
08, 10, 12, 14, 16, 18, 20, 22, 24
Contact layout: See pages 10 to 13
Type of contact
P: Pin
S: Socket
Orientation
N: Red / A: Yellow / B: Blue / C: Orange / D: Green / U: Universal
Specication
None: Standard version
499:
Integrated nut on the ange - M2 insert (only for shell style 0 & 2) - for more details, please see page 38
528: Integrated nut on the ange - M2.5 insert (only for shell style 0 & 2) - for more details, please see page 38
523: Lighweight In-line receptacle (shell type 1 only)
022: Fuel immersible version - for more details, please see page 52
Plug
33.5 max.
B
Color band
ØA
5.8/6.22
3.28/3.7
Shell size ØA max. B max.
08 18.70
18.55
10 21.50
12 25.10
14 29.00
16 32.20
18 35.40
20 38.20 19.30
22 41.30
24 44.50 19.05
Dimensions
Note: All dimensions are in millimeters (mm)
21
In-line receptacle
8STA Series | Shell Sizes 08 to 24
G
Lightweight version (specication 523)
3.5/3.6
ØD
G
Boot termination
Hand grip
ØA
Standard version
ØD
Note: All dimensions are in millimeters (mm)
Shell size 8 10 12 14 16 18 20 22 24
ØA max. 17.6 20.7 25.1 28.3 31.4 34.7 38.1 41.2 44.7
ØD+0.20 12 15 19.05 22.22 25.4 28.57 31.75 34.92 38.1
G max. 33.5
-0.13
Oval ange receptacle
P Panel thickness
ØC
H max.
A max.
Boot termination
G
E
F
ØD
B
Shell size A max. B ±0.20 ØC 0ØD +0.2 E 0F 0G max. H max. P max. ØJ ±0.10 K ±0.20 ØL ±0.20
08 16.50 21.40
3.20
12.00
17.21
16.05
33.50
27.20
3.00
14.50 21.40
3.60
10 19.50 25.90 15.00 32.00 17.40 25.90
12 24.00 29.10 19.05 35.20 21.90 29.10
14 27.00 32.50 22.22 38.40 25.00 32.50
16 30.30 34.80 25.40 41.00 28.20 34.80
18 33.70 38.20 28.57 44.70 31.40 38.20
20 37.00 41.60 31.75
15.29
47.90 34.60 41.60
22 40.40 45.00 34.90 51.00 37.60 45.00
24 43.40 49.50 3.77 38.10 18.20 55.80 41.00 49.50 4.10
+0.1 -0.13 +0.15 -0.13
Panel cut out
ØJ
K
ØL
22
8STA Series | Shell Sizes 08 to 24
Note: All dimensions are in millimeters (mm)
Jam nut receptacle
Panel cut out
ØG
H
P Panel thickness
ØA
F
D
E
B
ØC
Boot termination B
Shell size ØA ±0.3 B ±0.24 ØC 0D ±0.10 E ±0.24 F ±0.3 P max. ØG ±0.10 H ±0.20 Tightening
torque (mN)
08 26.90 24.10 11.97
25.91
23.24
36.71
3.00
14.50 13.60 4
10 30.15 27.30 14.94 17.70 16.80 6
12 34.89 32.10 19.01 22.70 20.90 9
14 38.06 34.92 22.18 25.70 24.10 10
16 41.25 38.40 25.36 28.80 27.20 13
18 44.41 41.60 28.53
26.71 37.51
32.00 30.40 20
20 49.19 46.30 31.71 35.10 33.60 23
22 52.33 49.50 34.88 38.00 36.80 25
24 55.50 52.45 38.06 42.00 39.90 26
-0.12
Orientations
For each shell size, U orientation can be mateable with any other
orientations.
B
ANDC
100°
37°
28°
Viewed from face of receptacle
B
A
N
D
C
37°
28°
Viewed from face of plug
Shell size N
Red
A
Yellow
B
Blue
C
Orange
D
Green
08 95° 77° - - 113°
10 95° 81° 67° 123° 109°
12 95° 75° 63° 127° 116°
14 95° 74° 61° 129° 116°
16 95° 77° 65° 125° 113°
18 95° 77° 65° 125° 113°
20 95° 77° 65° 125° 113°
22 95° 80° 69° 121° 110°
24 95° 80° 69° 121° 110°
23
8TA Series | Compact Low Prole
Mechanical
• Shell: Aluminium alloy
• Shell plating:
Conductive black zinc
Nickel (consult us)
• Insulator: Thermoplastic
• Grommet & seal: Liquid silicone rubber
• Contact: Copper alloy
• Contact plating: Gold
• Endurance: 500 mating cycles
• Shock: 300g for 3ms and EIA-364-27
• Vibration: Random 100 to 1000 Hz - 1 g²/Hz
• Contact retention: 45 N
Electrical
• Test voltage: 1300 Vrms (sea level)
• Contact resistance: <14.6 mΩ
• Insultation resitance:
≥ 5000 MΩ (at 500 Vdc)
• Contact rating: 5A
• Shell continuity: <60 mΩ
Environmental
• Operating temperature: -55°C to +175°C
• Sealing mated connectors:
IP67 (1 metre for 30 min minimum)
• Salt spray: 48 hours
Description
• Rugged aluminium body to ensure long service
life in the harshest environment
• Compact low prole derived from
MIL-DTL-38999 Series 2
• 6 gold plated #22D contacts
• Environment sealing from interfacial seal and
rear grommet
• Positive locking mechanism with locked color
indicators 3 keyway orientations
• Not scoop proof
• Conductive black zinc plating
Technical features
24
8TA Series | Compact Low Prole
Ordering information
Basic series 8TA 0 08 35 P N
Shell type
0: Oval ange receptacle (for front or rear mounting)
1: In-line receptacle
6: Plug
7: Jam nut receptacle
Shell size
08
Contact layout: See page 10
Type of contact
P: Pin
S: Socket
Orientation
N: Red / A: Yellow / D: Green
Plug In-line receptacle
Dimensions
Note: All dimensions are in millimeters (mm)
Oval ange receptacle
20.3/20.7
12.0/12.4
Ø10.6/10.72
Ø15.75/16.15
Ø8.90/9.05
20.8/21.2
10.6/11.0
Ø10.9/11.05
Ø11.85/12.0
2.4/2.6
Ø9.9/10.05
4.6/4.8
20.8/21.2
2.4/2.6
Ø10.02±0.3
21.24/21.44
Ø11.85/12.0
1.45/1.65
4.6/4.8
Ø 9.9/10.05
Ø3.1/3.3
11.2/11.4
R 2.9/3.15
15.8/16.1
Panel cut out
Ø14.50±0.10
21.30±0.20
Ø3.60±0.20
25
8TA Series | Compact Low Prole
Jam nut receptacle
Orientations
Note: All dimensions are in millimeters (mm)
11.01/11.25
2.19/2.59
Ø10.45/10.7
31.4/32.1
31.4/32.1
Ø34.65/35.25
9.65/9.9
4.8/4.9
O'ring seal
Ø22/22.15
Ø11.85/12.0
AN D
100°
37°
28°
10°
Viewed from front face of receptacle Viewed from front face of plug
100° 100°
37°
37°
28°
28°
10°
10°
AN D
100° 100° 100°
37°
37°
37°
28°
28°
28°
10°
10°
10°
Key positions Alpha 1 Color band
N100° Red
A82° Yellow
D118° Green
Panel cut out
Ø22.46±0.25
21.08±0.25
26
8STA Series | PC Tail Contacts
Mechanical
• Shell: Aluminium
• Shell palting: Conductive black zinc
• Insulator: Liquid silicone rubber
• Seal: Liquid silicone rubber
• Contact: Copper alloy
• Contact plating: Gold
• Endurance: 500 matings/unmatings
• Shock: 300g for 3ms and EIA-364-27
• Vibration: 147m/s², 10 to 2000 Hz
Electrical
• Contact resistance:
Size 26: 16 mΩ
Size 22D: 14.6 mΩ
Size 20: 7.3 mΩ
Size 16: 3.8 mΩ
• Insulation resitance:
≥ 5000MΩ (at 500Vdc)
• Contact rating:
Size 26: 3 Amp
Size 22D: 5 Amp
Size 20: 7.5 Amp
Size 16: 13 Amp
• Shell continuity: ≤ 10mΩ
Environmental
• Temperature range: -55°c to +175°c
• Sealing mated connectors:
IP67 (1 metre for 30 min minimum)
• Salt spray: 48 hours
Description
• Rugged aluminium body to ensure long service
life in the harshest environment
• 8STA PCB connectors are available in shell sizes
02 to 24 (12 sizes)
• 100% scoop proof
• Available with clinch nut
• 6 colour coded keyway orientations
Technical features
27
Shell sizes 02, 04 & 06
8STA Series | PC Tail Contacts
Ordering information
Dimensions
Basic series 8STA 2 12 35 P N -
Shell type
2: Oval ange receptacle with PCB contacts
Shell size
02, 06, 04, 08, 10, 12, 14, 16, 18, 20, 22, 24
Contact layout
See pages 10 to 13
Type of contact
P: Pin
S: Socket
Orientation
N: Red, A: Yellow, B: Blue, C: Orange, D: Green, E: Grey (shell size 02 only)
Specication
None: Standard version
499: Integrated clinch nut on ange (M2 for sizes 02, 04 & 06; M3 for sizes 08 to 24)
528: Integrated clinch nut on ange (M2.5 for sizes 02, 04 & 06)
571: Specic PC tail (length = 4.6mm) - only available for sizes 08 to 24 (see next page)
625: Specic PC tail (length = 8.5mm) - only available for sizes 08 to 24 (see next page)
Note: All dimensions are in millimeters (mm)
D
C
ØA
ØB
E
Panel cut out
ØG
E
Ø3.10±0.20
Shell size C Max D max E F Max ØG
02 2.5 9.5 15.3±0.2 10.7 9.3±0.1
04 2.5 8.7 16.2±0.2 13.2 12.0±0.1
06 4.1 14.7 18.0±0.2 14.8 13.0±0.1
F
Contact size ØA Max ØB Max
#22D 0.70 1.25
#26 0.55 1.16
28
Shell sizes 08 to 24
Note: All dimensions are in millimeters (mm)
8STA Series | PC Tail Contacts
K Panel thickness
ØC
J max.
A max.
2.5 ±0.05
G
E
F
ØD
B
ØH
14.50 max.
13.60 min.
Ø0.7
Ø1.25
Panel cut out
Shell
size A
Max B±0.20 ØC ØD+0.2 E F G
Max ØH
Max J
Max K
Max ØL±0.10 M±0.20 ØN±0.20
08 16.50 21.40
3.20
12.00
17.21
16.05
27.65
11.10 27.20
3.00
14.50 21.40
3.60
10 19.50 25.90 14.97 13.90 32.00 17.40 25.90
12 24.00 29.10 19.05 17.35 35.20 21.90 29.10
14 26.90 32.50 22.22 20.50 38.40 25.00 32.50
16 30.30 34.80 25.40 23.70 41.00 28.20 34.80
18 33.70 38.20 28.57 26.91 44.70 31.40 38.20
20 37.00 41.60 31.77
15.29
30.11 47.80 34.60 41.60
22 40.40 45.00 34.90 33.20 51.00 37.60 45.00
24 43.40 49.50 3.77 38.10 18.20 36.40 55.80 41.00 49.50 4.10
4.6±0.05 (specication 571) 11.4-12.4 (Size 08 to 22)
10.4-11.35 (Size 24)8.5±0.05 (specication 625)
Specic PC Tail version
Available with layouts using contacts #22D and/or #20
Also available with clinch nut: please consult us
Specication 571: PC tail length = 4.6 mm
Specication 625: PC tail length = 8.5 mm
ØL
M
ØN
29
8STA Series | Power Contacts
Mechanical
• Shell: Aluminium alloy
• Shell plating: Conductive black zinc
• Insulator: Thermoplastic
• Grommet & seal: Liquid silicone rubber
• Contact: Copper alloy
• Contact plating: Gold over nickel
• Endurance: 500 mating cycles
• Shock: 300g for 3ms and EIA-364-27
• Vibration:147m/s², 10 to 2000Hz
• Contact retention:
Size 22D: 45 N Size 20: 60 N
Size 16: 100 N Size 12: 100 N
Size 8: 110 N Size 4: 200 N
Electrical
• Test voltage:
• Contact resistance:
Size 22D: 14.6 mΩ
Size 20: 7.3 mΩ
Size 16: 3.8 mΩ
Size 12: 3.5 mΩ
Size 8: 3 mΩ
Size 4: 2 mΩ
• Insultation resitance:
≥ 5000 MΩ (at 500 Vdc)
• Contact rating:
Size 22D: 5 A
Size 20: 7.5 A
Size 16: 13 A
Size 12: 23 A
Size 8: 45 A
Size 4: 80 A
• Shell continuity: ≤10 mΩ
Environmental
• Operating temperature: -55°C to +175°C
• Sealing mated connectors:
IP67 (1 metre for 30 min minimum)
• Salt spray: 48 hours
Description
• A #4 contact for a wide range of wire sizes:
Size 8, 10, 16, 25 & 35 mm²
• Easy visual wire identification: colored band on
contact
• Allow the use of small wire sections:
Reducer for wires 8 & 10 mm² in contact barrel
16mm²
• Ideal for high power applications:
Up to 200A continuous (12-01 specif. 261)
• Space & cost saving with mixed connectors:
Only one connector instead of 2 to transmit
signal & power
Technical features
Service M N I II
Sea level 1300 1000 1800 2300
30
8STA Series | Power Contacts
Contact layouts viewed from front face of male insulator
#22D #20 #16 #12 #8 PowerContact sizes #4 Power
10
80
spec 251
1#8
Service I
12
1#4
Service M
01
spec 261
16
75
spec 251
2#8
Service M
38#22D, 1#8
Service N
02
spec 251
2#12, 2#8
Service M
22
spec 251
18
18
spec 251
14#22D, 4#8
Service M
22
06
spec 251
6#8
Service M
20
48
4#8
Service I
77
spec 251
17#22D, 2#8
Service M
42
2#4
Service I
75
spec 251
4#8
Service M
77
17#22D, 2#8
Service M
20
spec 251
18#20, 2#8
Service M
24
44
4#16,
4#4
Service I
40#20,
4#16, 2#8
Service I
46
spec 251
41
spec 251
22#22D,
3#20, 11#16,
2#12, 3#8
Service N
97#22D, 2#8
Service M
07
spec 251 08
spec 251
8#8
Service M
31
Power contact #4
Specic wire dimensions
8STA Series | Power Contacts
Ordering information
Note : Layout 12-01 specif. 261 only.
1) Standard connector (8STAx1201yz261 where x = shell type; y = type of cts; z = orientation) is provided with power contacts for 16mm² wire.
2) For 10mm² wire, order standard connector (note 1) + reducing sleeve 8400 2351 A separately.
3) For 25mm² wire, order connector without contact, see A & B details in type of contact (ex : 8STAx1201Az261 or Bz261) + contact separately (pin : 8599 7598 900 & socket : 8599 7599 900)
4) For 35mm² wire, order connector without contact, see A & B details in type of contact (ex : 8STAx1201Az261 or Bz261) + contact separately (pin : 8599 0313 & socket : 8599 0316)
Basic series 8STA 0 12 01 P N 261
Shell type
0: Oval ange receptacle (for front or rear mounting)
1: In-line receptacle
6: Plug
7: Jam nut receptacle
Shell size: 10, 12, 16, 18, 20, 22, 24
Contact layout: See previous page
Type of contact
P: Pin A: without pin contacts (specications 261 & 545 only)
S: Socket B: without socket contacts (specications 261 & 545 only)
Orientation: N: Red / A: Yellow / B: Blue / C: Orange / D: Green / U: Universal
Specication
None: for contact layouts 20-48 & 24-44
251: for contact layouts 10-80, 16-02, 16-75, 18-18, 20-75, 20-78, 24-07, 24-41 & 24-46
261: only for 12-01 - see note below
540: Layout 12-01 with protected socket
545: Only for layout 24-44 - delivered with contacts #16 & without power contacts #4, power contact #4 to be ordered separately according wire section to be used (see table below)
Designation Wire 16 mm² Wire 25 mm² Wire 35 mm²
Removable contact Non removable contact
Color band Red Blue Green
Pin contact 8599 7520A 900 8599 7598 900 8599 0313
Socket contact 8599 7521A 900 8599 7599 900 8599 0316
Reducer - wire 8 & 10 mm² 8400 2351A - -
Crimping tool
M22520/23-01
+ Die M22520/23-04
+ Positionner M22520/23-11
And for widerner 50 mm²:
M22520/23-01+ Die WA23-4
+ Positionner WA23-176L
M22520/23-01
+ Die M22520/23-04
+ Positionner M22520/23-11
M22520/23-01
+ Die 8599-0319
+ Positionner 8599-0318
(male)
+ Positionner 8599-0317
(female)
Plastic extraction tool M81969/14-07 (blue) -
Power contacts
Note: All dimensions are in millimeters (mm)
Cable
section
A
16 mm² 25 mm² 35 mm²
Contact Ø 6.5 Min. 7.33 Min. 8.65 Min.
Color band Red Blue Green
Ø 4.6
Compatible with pin and socket
contact, wire 16 mm²
Reducer for wire 8
and 10 mm²
Pin contact Socket contact
A
A
32
8STA Series | Coax Contacts
Mechanical
• Shell: Aluminium alloy
• Shell plating:
Conductive black zinc
Nickel
• Grommet & seal: Liquid silicone rubber
• Contact: Copper alloy
• Contact plating: Gold
• Endurance: 500 mating cycles
• Shock: 300g for 3ms and EIA-364-27
• Vibration: 147m/s², 10 to 2000Hz
• Contact retention:
Size 16: 100 N
Size 12: 100 N
Size 8: 110 N
Electrical
• Grounding:
Contact grounded with shell
• Contact denition:
Coax compliant with M39029/76-424
• Cable accomodated:
M17/119-RG174
M17/113-RG316
M17/094-RG179
Environmental
• Operating temperature:
-55°C to +175°C
• Sealing mated connectors:
IP67 (1 metre for 30 min minimum)
• Salt spray:
Aluminum Nickel: 48 hours
Aluminum conductive Black Zinc: 48 hours
Description
• High vibration withstanding
• Coax contact available for AWG 16, 12 and 8
• Up to 18 GHz DC for #8 coax contact under
vibration
• Removable contacts
• Available in shell size 02
Technical features
Ordering information
Basic series 8STA 0 02 01 P N 801
Shell type
0: Oval ange receptacle
6: Plug
Material & Plating
None: Aluminum Black zinc
F: Aluminum Nickel
Shell size: 02, consult us for other sizes
Contact layout: 01, consult us for other layouts
Type of contact
P: Pin, for oval age receptacle only
S: Socket, for plug only
Orientation
N: Red / A: Yellow / B: Blue / C: Orange / D: Green
Mandatory specication
801: Delivered with grounded coax contact
33
Plug
Dimensions
Note: All dimensions are in millimeters and inches (mm/inch).
Oval flange receptacle
Orientations
Key positions N A B C D
Angle A° 153° 51° 102° 204° 255°
Color band Red Yellow Blue Orange Green
View from front face of plug.
Master key
Secondary key
19.6/0.77’
Ø7.2/0.28’
Ø10.6/0.42’
Panel cut out
Ø3.1/0.12’
15.3/0.6’
Ø9.3/0.37’
19.6/0.77’
Ø7.2/0.28’
10.0/0.39’
8.6/0.34’
8.3/0.33’
45°
Ø2.7/0.11’
15.3/0.6’
20.2/0.8’
10.7/0.42’
8STA Series | Coax Contacts
34
8STA Series | High Density
Mechanical
• Shell: Aluminium alloy
• Shell plating:
Conductive black zinc
Nickel (F)
• Insulator: Thermoplastic
• Grommet & seal: Liquid silicone rubber
• Contact: Copper alloy
• Contact plating: Gold
• Endurance: 500 mating cycles
• Shock: 300g for 3ms and EIA-364-27
• Vibration: 147m/s², 10 to 2000Hz
Electrical
• Contact resistance: Size 26: 16m
• Insultation resitance:
≥5000M (at 500Vdc)
• Contact rating: Size 26: 3 Amp
• Shell continuity: ≤10m
Environmental
• Operating temperature:
-55°C to +175°C
• Sealing mated connectors:
IP67 (1 metre for 30 min minimum)
• Salt spray: 48 hours
Description
• Derived from MIL-DTL-38999 & JN1003
standard
• Rugged aluminium body to ensure long service
life in the harshest environment
• 100% scoop proof
• Available in 6 shell sizes:
02-05; 04-06; 06-09; 08-12; 10-26; 12-43; 14-68
• Contacts #26 for AWG 24 to 30
Technical features
35
Ordering information
Basic series 8STA 6 12 43 P N
Shell type
0: Oval ange receptacle
1: In line receptacle
2: Oval Flange receptacle with PCB contacts
6: Plug
7: Jam nut receptacle
Shell size
02, 04, 06, 08, 10, 12, 14
Contact layout: See below
Type of contact
P: Pin
S: Socket
Orientation
N: Red, A: Yellow, B: Blue, C: Orange, D: Green, E: Grey (shell size 02 only), U: Universal
Specication
None : Standard crimp version
499: Integrated clinch nut on the ange:
. M2 insert (shell type 0 & 2 only for shell sizes 04 & 06)
. M3 insert (shell type 0 & 2 only for shell sizes 08, 10 & 12)
523: Light weight in line receptacle - for shell sizes 08 to 12 (shell type 1 only)
528: Integrated clinch nut on the ange: M2.5 insert (shell type 0 & 2 only for shell sizes 04 & 06)
566: Rackable plug - for shell sizes 10 & 12 (shell type 6 only)
Contact layouts (viewed from front face of male insulator)
8STA Series | High Density
5#26
05
02
6#26
06
04
09
9#26
06
12
12#26
08
26
26#26
10
43
43#26
12
68
68#26
14
8STA/8TA SERIES
© 2015 SOURIAU - SOURIAU is a registratred trademark
Derived Series
8STA Series - Integrated clinch nuts ........................................................................ 38
8STA Series - Single hole xing ............................................................................... 40
8STA Series - Quick release for steering boss system ............................................. 42
8STA Series - Blind mating plug .............................................................................. 44
8STA Series - Hermetic shell size 02 ....................................................................... 46
8STA Series - Hermetic fuel tank ............................................................................ 48
8STA Series - Hermetic feed-through ...................................................................... 50
8STA Series - Fuel immersible ................................................................................. 52
8STA/8TA Series
38
8STA Series | Integrated Clinch Nuts
Mechanical
• Shell: Aluminium alloy
• Shell plating: Conductive black zinc
• Insulator: Thermoplastic
• Grommet & seal: Liquid silicone rubber
• Contact: Copper alloy
• Contact plating: Gold
• Endurance: 500 mating cycles
• Shock: 300g for 3ms and EIA-364-27
• Vibration: 147m/s², 10 to 2000Hz
• Contact retention:
Size 26: 35 N
Size 22D: 45 N
Size 20: 60N
Size 16: 100 N
Size 12: 100 N
Size 8: 110 N
Size 4: 200 N
Electrical
Please see details page 16 for sizes 02 to 06,
and page 19 for sizes 08 to 24
Environmental
• Operating temperature: -55°C to +175°C
• Sealing mated connectors:
IP67 (1 metre for 30 min minimum)
• Salt spray: 48 hours
Description
• A convenient and time saving feature - Weight
saving opportunities: Elimination of nut plates
• SOURIAU’s offer:
. 12 shell sizes available, from size 02 to 24
. Available with standard crimp contacts
(shell type 0) and PCB contacts (shell type 2)
Technical features
Integrated clinch nuts on the
ange = Cost and time saving!
Connector + extra nut plate
xed on the rear connector side.
Current solution: solution:
NEW
39
Oval ange receptacle
8STA Series | Integrated Clinch Nuts
Ordering information
Basic series 8STA 0 10 35 P N 499
Shell type
0: Oval ange receptacle
2: Oval ange receptacle with PCB contacts
Shell size
02, 04, 06, 08, 10, 12, 14, 16, 18, 20, 22, 24
Contact layout
See pages 10 to 13
Type of contact
P: Pin
S: Socket
Orientation
N: Red / A: Yellow / B: Blue / C: Orange / D: Green / U: Universal
Specication (mandatory)
499:
Integrated nut on theange - M2 insert for sizes 02 to 06 / M3 insert for sizes 08 to 24
528: Integrated nut on the ange - M2.5 insert for sizes 02 to 06
Dimensions
A
B
C
D
E
F
C
D
Self locking nut (x2) Self locking nut (x2)
G
H
J
Standard version PC Tail version
Note: All dimensions are in millimeters (mm)
Shell size A B C D E max. F G max. H max. J ±0.20
02 16.30 3.22 10.15 8.80 17.5
2.05
21.4 10.50 15.4
04 18.30 3.37 10.7 9.2 18.3 22.3 13.2 16.4
06 23.25 3.83 12.95 10.95 23.25 24.0 15.0 18.2
08
33.4 3.32 17.21
16.05
27.65 2.72
29.25 16.50 21.40
10 33.75 19.50 25.90
12 36.95 24.00 29.10
14 40.35 27.00 32.50
16 42.65 30.30 34.80
18 46.05 33.70 38.20
20
15.29
49.45 37.00 41.60
22 52.85 40.40 45.00
24 18.20 57.35 43.40 49.50
For other dimensions please see:
p.16 for Standard version sizes 02 to 06.
p.19 for Standard version sizes 08 to 24.
p.26 for PC Tail version sizes 02 to 24.
40
8STA Series | Single Hole Fixing
Mechanical
• Shell: Aluminium alloy
• Shell plating:
Conductive black zinc:
Nickel (F)
• Insulator: Thermoplastic
• Grommet & seal: Liquid silicone rubber
• Contact: Copper alloy
• Contact plating: Gold
• Endurance: 500 mating cycles
• Shock: 300g for 3ms and EIA-364-27
• Vibration: 147m/s², 10 to 2000Hz
• Contact retention:
Size 26: 35 N
Size 22D: 45 N
Size 20: 60N
Size 16: 100 N
Size 12: 100 N
Size 8: 110 N
Size 4: 200 N
Electrical
• Test voltage:
• Contact resistance:
Size 26: <16 mΩ
Size 22D: 14.6 mΩ
Size 20: 7.3 mΩ
Size 16: 3.8 mΩ
Size 12: 3.5 mΩ
Size 8: 3 mΩ
Size 4: 2 mΩ
• Insultation resitance:
≥ 5000MΩ @ 400Vdc / Size 26
≥ 5000MΩ @ 500Vdc / All other sizes
• Contact rating:
Size 26: 3 Amp
Size 22D: 5 A
Size 20: 7.5 A
Size 16: 13 A
Size 12: 23 A
Size 8: 45 A
Size 4: 80 A
• Shell continuity: ≤10 mΩ
Environmental
• Operating temperature:
-55°C to +175°C
• Sealing mated connectors:
IP67 (1 metre for 30 min minimum)
• Salt spray:
Aluminum Nickel: 48 hours
Aluminum conductive Black Zinc: 48 hours
Description
• Half ange weight saving connector
• Derived from MIL-DTL-38999 & JN1003
standard
• 100% scoop proof
• Available from 02 to 24 shell sizes
• Clinch nuts or PCB version available
Technical features
Service Sea level @21,000m
R400 N/A
S1,000 N/A
M1,300 800
N1,000 600
I1,800 1,000
II 2,300 1,000
41
8STA Series | Single Hole Fixing
Ordering information
Basic series 8STA 0 10 35 P N 890
Shell type
0: Half oval ange receptacle
Material & Plating
None: Aluminum Black zinc
F: Aluminum Nickel
Shell size
02, 04, 06, 08, 10, 12, 14, 16, 18, 20, 22, 24
Contact layout: See pages 10 to 13
Type of contact
P: Pin
S: Socket
Orientation
N: Red / A: Yellow / B: Blue / C: Orange / D: Green / E: Grey (shell size 02 only) / U: Universal (consult us)
Specication
890: Single hole xing - half oval ange receptacle
For any other conguration (clinch nuts, PC tail, ...), please consult us.
Dimensions
Note: All dimensions are in millimeters and inches (mm/inch).
Size 02 04 06 08 10 12 14 16 18 20 22 24
A max. 10.7/0.42’ 13.2/0.52’’ 14.9/0.59’ 16.5/0.65’ 19.5/0.77’’ 24.0/0.94’ 27.0/1.06’’ 30.3/1.19’ 33.7/1.33’’ 37.0/1.46’ 40.4/1.59’’ 43.4/1.71’
B±0.1 7.65/0.30’ 8.1/0.32’ 9.0/0.35’’ 10.7/0.42’’ 12.95/0.51’ 14.55/0.57’ 16.25/0.64’’ 17.4/0.69’ 19.1/0.75’’ 20.8/0.82’ 22.5/0.89’’ 24.75/0.97’
ØC max. 2.80/0.11’ 3.20/0.13’ 3.77/0.15’’
ØD±0.1 9.3/0.37’ 12.0/0.47’ 13.0/0.51’’ 14.5/0.57’ 17.4/0.69’ 21.9/0.86’’ 25.0/0.98’ 28.2/1.11’’ 31.4/1.24’ 34.6/1.36’’ 37.6/1.48’ 41.0/1.61’’
ØE±0.2 3.10/0.12’ 3.60/0.14’ 4.10/0.16’’
A
B
ØC
ØD
ØE
B
45°
Panel cut out
42
Ordering information
Mechanical
• Shell: Aluminium
• Shell plating: Conductive black zinc
• Insulator: Thermoplastic
• Grommet & seal: Liquid silicone rubber
• Contact: Copper alloy
• Contact plating: Gold
• Endurance: 500 mating cycles
• Shock: 300g for 3ms and EIA-364-27
• Vibration: 147m/s², 10 to 2000Hz
Electrical
• Contact resistance:
Size 22D: 14.6mΩ
• Insultation resitance: ≥ 5000MΩ @ 500Vdc
• Contact rating:
Size 22D: 5 Amp
• Shell continuity: ≤ 10mΩ
Environmental
• Operating temperature:
-55°C to +175°C
• Sealing mated connectors:
IP67 (1 metre for 30 min minimum)
• Salt spray: 48 hours
Description
• Rugged aluminium body to ensure long service
life in the harshest environment.
• 100% scoop proof.
• Available in 2 shell sizes: 10 and 12, please
consult us for other sizes.
• Standard insulators shell sizes 10 and 12
available.
Technical features
Basic series 8STA 6 12 35 P N 518
Shell type
0: Receptacle side
6: Plug side
Shell size: 08 (consult us), 10, 12
Contact layout: See pages 10 to 13
Type of contact
P: Pin
S: Socket
Orientation: N
Specication (mandatory)
518: Steering column
8STA Series | Quick Release for Steering Boss System
43
Mounting dimension requirement
Shell size 10 Shell size 12
Note: All dimensions are in millimeters (mm)
Dimensions
Female Receptacle
Male Plug
33.53/33.67
Location for
locking screw
Ø2±0.5
Ø15.78/15.86
3.5±0.05
90°90°
1.53/1.67
5.81/6.24
36.45/36.50
13.98/
14.07
18.33/18.47
12/12.15
2.01/2.09
Shell size 10 Shell size 12
54.87/56.03
23±0.5
22.53 Max
56.105 Max
Female Receptacle
Male Plug
90°90°
1.53/1.67
5.81/6.24
2.01/2.09
36.5±0.05
17.48/
17.57
21.93/22.07
14.84/14.99
33.53/33.67
1.03/1.22
28.96/29.09
Location for
locking screw
Ø2±0.5
21.33/21.57
19.33/19.42
8STA Series | Quick Release for Steering Boss System
44
8STA Series | Blind Mating Plug
Mechanical
• Shell: Aluminium alloy
• Shell plating: Conductive black zinc
• Insulator: Thermoplastic
• Grommet & seal: Liquid silicone rubber
• External cover: Green fluoro silicone
• Contact: Copper alloy
• Contact plating: Gold
• Contact retention:
Size 22D: 45N Size 20: 60N
Size 16: 100N Size 12: 100N
Size 8: 110N Size 4: 200N
• Flange dimension:
. Flange of plug size16 equivalent to
flange of receptacle size 22
. Flange of plug size14 equivalent to
flange of receptacle size 20
. Flange of plug size12 equivalent to
flange of receptacle size 18
. Flange of plug size10 equivalent to
flange of receptacle size 16
Electrical
• Test voltage
• Contact resistance:
Size 22D: 4.6 mΩ
Size 20: 7.3 mΩ Size 16: 3.8 mΩ
Size 12: 3.5 mΩ Size 4: 2 mΩ
• Insulation resistance:
≥ 5000 MΩ (at 500 Vdc)
• Contact rating:
Size 22D: 5A Size 20: 7.5A
Size 16: 13A Size 12: 23A
Size 8: 45A Size 4: 80A
Environmental
• Temperature range: -55°C to +175°C
• Sealing mated connectors:
IP67 (1 meter for 30 min. minimum)
• Salt spray: 48 hours
Compensating for
misalignment in 3 axes
Description
• Blind mating solution for quick connection in
hard-to-reach areas.
• Specic 8STA plug: compensating for
misalignment in 3 axes.
• Blind connection:
. Easy and fast connection without any
coupling/uncoupling between oat-mounting
unit and xed unit.
. 100% Scoop proof.
• A versatile product:
. Available in sizes 10, 12, 14 and16
. All layouts according connector shell size.
. Available in crimp contacts.
• Mandatory mating part: standard jam nut
receptacle 8STA7
Technical features
Service M N I II
Sea
level 1300 1000 1800 2300
Angular Axial Longitudinal
±6°
±1mm
±1mm
±0.5mm
45
8STA Series | Blind Mating Plug
Plug type 6
Mated Connector
(plug type 6 & jam nut receptacle type 7)
Dimensions
28.1 Max 13.2 Max with backward
movement
1.92-1.82
4.8-5.0
ØA
ØB
ØC
over knurl
Ø3.15-3.3
E Max
D
F Max
Fixed panel Mobile panel
Panel thickness 3Max
(major dimension)
36-0.5 between ange
0
Ordering information
Basic series 8STA 6 12 35 S N 566
Shell style
6: Blind mating plug
Shell size
10, 12, 14, 16
Contact layouts
See pages 10 to 13
Type of contacts
P: Pin contacts
S: Socket contacts
Orientation
N: Red
Specication (mandatory)
566: Rackable plug
Shell size ØA -0 ØB -0 ØC D -0 E F
10 25.17 12.85 13.72 34.60 41.00 30.30
12 28.35 15.92 17.26 38.00 44.70 33.70
14 31.52 18.90 20.41 41.40 47.90 37.00
16 34.70 22.08 23.60 44.80 51.00 40.40
+0.3 +0.2 +0.4
Note: Receptacle to be used with rackable plug = 8STA7xxxxx (standard jam nut version)
Note: All dimensions are in millimeters (mm)
46
Mechanical
• Shell: Stainless steel
• Shell plating: Passivated
• Insulator: Glass bead
• Contact: Iron-Nickel (NiFe2)
• Contact plating: Nickel
• Endurance: 500 mating cycles
• Shock: 300g for 3ms and EIA-364-27
• Vibration: 10 to 2000 Hz 30g
Electrical
• Test voltage: 400Vrms (sea level)
• Contact resistance: 2 m
• Insultation resitance:
≥ 5000M (at 500Vdc)
• Contact rating: 1.8 Amp
Environmental
• Operating temperature:
-55°C to +175°C
• Sealing mated connectors:
IP67 (1 meter for 30 min minimum)
• Salt spray: 48 hours
• Hermeticity: 1.10-7cm3/s
Description
• The smallest hermetic circular 5 ways PCB
connector on the market
• Lightweight 8STA connector
• Suitable for welding directly to sensor
bodies: Designed for weld fixing
• Excellent corrosion resistance:
Stainless steel body
• Excellent hermeticity:
Hermetic glass bead (1.10-7 cm3/s)
• Intermateable with standard plug size 02
• Easy identification with colour coded bands:
7 visual keyway orientations
• Rapid & secure locking system with audible
click: Bayonet connector
Technical features
8STA Series | Hermetic Shell Size 2
47
Note: All dimensions are in millimeters (mm)
Dimensions
Ordering information
Contact layouts
and PCB drilling information. Viewed from front face of male insulator
1+0.1
0.
153°
Ø10
Ø 7.2 / 7.0
5.8±0.05
Ø0.5±0.25
Ø8.3±0.2
2.5/3.3
1.65/1.75
2.5/2.6
14.2 max.
Color band
Basic series 8STA 1 Y 02 05 P N 170
Shell type
1: In-line connector
Class
Y: Hermetic version
Shell size
02
Contact layout
See below for available layouts
Type of contact
P: Pin contacts
Orientation
N: Red / C: Orange - please consult us for other keyway
Specication (mandatory)
170:
Hermetic shell size 02
In-line receptacle
Connector weight
Maximum in grams
Layout In-line
receptacle
02-05 2.5
02-35 2.5
8STA Series | Hermetic Shell Size 2
+X-X
+Y
-Y
+X-X
+Y
-Y
02-05
5 #26
02-35*
3 #22D
* Please consult us.
Ctc X Y
10.00 1.45
21.38 0.45
30.85 -1.18
4-0.85 -1.18
5-1.38 0.45
Ctc X Y
A0.00 1.30
B1.13 -0.65
C-1.13 -0.65
48
Mechanical
• Shell: Stainless steel
• Shell plating: Passivated
• Insulator: Glass bead
• Contact: Nickel iron
• Contact plating: Gold
• Endurance: 500 mating cycles
• Shock: 300g for 3ms and EIA-364-27
• Vibration: 10 to 2000 Hz 30g
Electrical
• Test voltage:
Service I: 1800V
Service M: 1300V
• Contact resistance: 2 m
• Insultation resitance:
≥ 5000M (at 500Vdc)
• Contact rating:
Size 16: 10 A
Size 20: 5 A
Size 22D: 3 A
Environmental
• Operating temperature:
-55°C to +175°C
• Sealing mated connectors:
IP67 (1 meter for 30 min minimum)
• Salt spray: 48 hours
• Hermeticity: 1.10-7cm3/s
Description
• Hermetically sealed connector:
1.10-7 cm3/s @ 15PSI
• Withstands pressure differential without loss
of electrical performances: Glass to metal
insert
• Excellent resistance to racing fuels & fluids:
Viton® interfacial seal
• Excellent corrosion resistance: Stainless
steel material
• Low profile design for heat shrink boot &
cost effective connector
• Integrated backshell
Technical features
Contact layouts (viewed from front face of male insulator)
04
4 #16
Service I
98
10 #20
Service I
97
4 #16, 8 #20
Service I
98
6 #20
Service I
35
13 #22D
Service M
35
22 #22D
Service M
35
37 #22D
Service M
10 12 14
8STA Series | Hermetic Fuel Tank
49
Ordering information
Basic series 8STA 7 Y 10 98 P N 022
Shell type
7: Jam nut receptacle
Class
Y: Hermetic version
Shell size
10, 12, 14
Contact layout
See previous page for available layouts
Type of contact
P: Pin contacts
Orientation
N: Red / A: Yellow / D: Green
Specication (mandatory)
022:
Fuel immersible version
Note: All dimensions are in millimeters (mm)
Panel thickness: 1.5 to 5
35.45 max.
23.37 max. 9.50 max.
ØA max.
Viton
O’ring
ØB max.
Panel cut out
3.50 max.
ØD max.
E Thread.
C max.
Dimensions
Shell size ø A max. ø B max. C max. ø D max. E Thread Panel cut out
ø F ±0.10 G ±0.20
10 15.04 28.40 25.95 20.50 M18 x 1 17.70 16.80
12 19.09 33.00 30.75 23.67 M21 x 1 22.70 20.90
14 22.26 36.30 33.85 26.84 M24 x 1 25.70 24.10
Jam nut receptacle
Shell
size
Jam nut
receptacle
10 35
12 52
14 63
8STA Series | Hermetic Fuel Tank
ØF
G
Connector weight
Maximum in grams
50
8STA Series | Hermetic Feedthrough
Mechanical
• Shell: Stainless steel
• Shell plating: Passivated
• Insulator: Glass bead
• Contact: Nickel iron, tin plated
Electrical
• Test voltage: Service M: 1300V
• Contact resistance: 2 m
• Insultation resitance:
≥ 5000M (at 500Vdc)
• Contact rating: Size 22D: 3 A
Environmental
• Operating temperature:
-55°C to +175°C
• Sealing mated connectors:
IP67 (1 meter for 30 min minimum)
• Salt spray: 48 hours
• Hermeticity: 1.10-7cm3/s
Description
• Solder contacts on both sides of bulkhead
• Designed for high vibration environment
• Wire soldered on both sides of the
feed-through: no plugs needed
• Cost and space saving:
. Adapted to space-constrained area
. No plugs necessary
• Easy to solder:
. Contacts fully tin plated
. Different contact sizes available
• High performance sealing: <1.10-7 atm.cm3/s
Technical features
Contact layouts (viewed from front face of male insulator)
35
22#22D
Service M
12
35
37#22D
Service M
14
Consult us for other layouts or shell sizes.
51
8STA Series | Hermetic Feedthrough
Dimension
Ordering information
Note: Delivery will contain the cup for potting and the jam nut receptacle not mounted.
Consult us for other layouts or shell sizes.
Note: All dimensions are in millimeters (mm)
Size A B C D E F G
12 21.70 12.90 23.70 30.85 33.00 22.70 20.90
14 23.70 16.42 26.90 34.00 36.30 25.70 24.10
Panel cut-out
Cup for
potting
3 Max
Panel thickness
Viton
O’ring
1.6 Max 23.80 Max
6 Max11.65 Max
9.5 Max
3.5 Max25.15±0.5
ØA Max
ØB Min
ØC Max
ØD Max
ØE Max
Cup for
potting
Basic series 8STA 7 Y 12 35 199
Shell type
7: Jam nut receptacle
Class
Y: Hermetic version
Shell size
12, 14
Contact layout
35
Specication
199: #22 solder cup contacts on both sides
ØF
G
52
8STA/8TA Series | Fuel Immersible
Mechanical
• Shell: Aluminium alloy
• Shell plating: Conductive black zinc
• Insulator: Thermoplastic
• Grommet & seal: Fluoroelastomer
• Contact: Copper alloy
• Contact plating: Gold
• Endurance: 500 mating cycles
• Shock: 300g for 3ms and EIA-364-27
• Vibration:
8STA: 147m/s², 10 to 2000Hz
8TA: random 100 to 1000 Hz - 1G²/Hz
• Contact retention: (8TA: Size 22D only)
Size 22D: 45 N
Size 20: 60N
Size 16: 100 N
Size 12: 100 N
Electrical
• Test voltage: 1300 Vrms
• Contact resistance: (8TA: Size 22D only)
Size 22D: 14.6 mΩ
Size 20: 7.3 mΩ
Size 16: 3.8 mΩ
Size 12: 3.5 mΩ
• Insultation resitance:
≥ 5000 MΩ (at 500 Vdc)
• Contact rating: (8TA: Size 22D only)
Size 22D: 5 A
Size 20: 7.5 A
Size 16: 13 A
Size 12: 23 A
• Shell continuity: ≤10 mΩ
Environmental
• Operating temperature:
-55°C to +175°C
• Sealing mated connectors:
IP67 (1 metre for 30 min minimum)
• Salt spray: 48 hours
• Resistance to uids:
Withstands most of Motorsport uids
Description
• Available for 8STA & 8TA Series
• Special fuel resistant insert: continuous
immersion without loss of performance
• Excellent connector sealing on panels by using
the jam nut version
Technical features
53
8STA/8TA Series | Fuel Immersible
Ordering information
Basic series 8STA
8TA
0
0
08
08
35
35
P
P
N
N
022
022
Shell type
0: Oval ange receptacle
1: In-line receptacle
6: Plug
7: Jam nut receptacle
Shell size
04, 08, 10, 12, 14, 16
Contact layout
See below for available layouts
Type of contact
P: Pin contacts
S: Socket contacts
Orientation
N: Red
A: Yellow
D: Green
Specication (mandatory)
022:
Fuel immersible version
12 14
10
05
5 #20
Service I
35
13 #22D
Service M
98
6 #20
Service I
98
10 #20
Service I
35
37 #22D
Service M
04
5 #26
Service R
05 35
3 #22D
Service S
06
6 #26
Service R
For both 8STA & 8TA,
all others for 8STA only.
Contact layouts (viewed from front face of male insulator)
08
35
6 #22D
Service M
98
3 #20
Service I
8STA/8TA SERIES
© 2015 SOURIAU - SOURIAU is a registratred trademark
Common Section
8STA/8TA Series
Crimp contacts ........................................................................................................ 56
PC Tail contacts ....................................................................................................... 57
Wiring instructions ................................................................................................... 57
Filler plugs ............................................................................................................... 58
Crimping tools ......................................................................................................... 58
Insertion and extraction tools .................................................................................. 59
Boots, Shrinkable termination detail ....................................................................... 59
Metal protective caps .............................................................................................. 60
Nut plates, Gaskets ................................................................................................. 61
56
8STA/8TA Series | Common Section
Contacts
* Reductor must be used for wire 8 mm²
** Reductor must be used for wire 8 & 10 mm²
Crimp contacts
Note: All dimensions are in millimeters (mm)
Series Contact
size
Shell size
& layout
Contact
type
Contact
Ø max. Part numbers
Admissible wire section External Ø over
insulation (mm)
mm² AWG
Min. Max. Min. Max. Min. Max.
8STA
Series
#26
High
Density
06-05 Pin
0.50
8593 0998 A
0.055 0.215 30 24 0.60 0.83
Socket 8593 0999 A
Shell sizes
08 to 24
Pin 8599-0297
Socket 8599-0298
04-05 Pin 8593-0947 A
Socket 8593-0948 A
02-05; 04-06
06-09
Pin 8599-1001
Socket 8599-1002
#22D
Signal
contact
Shell sizes
08 to 24
Pin
0.76
8599-0702 JJ 0.090 0.380 28 22 0.76 1.37
Socket 8599-0706 900
02-35; 04-35
06-35
Pin 8599-0702 JJ 0.090 0.380 28 22 0.71 1.37
Socket 8599-0710 900
#20
Signal
contact
Shell sizes
08 to 24
Pin 1.00 8599-0703 SA 0.215 0.600 24 20 1.02 2.11
Socket 8599-0707 900
#16
Signal
contact
Shell sizes
08 to 24
Pin
1.60
8599-0704 MJ 0.600 1.340 20 16 1.65 2.77
Socket 8599-0708 900
#16
Coaxial
contact
Shell sizes
08 to 24
Pin M39029/76 424 RG 174; RG 179; RG 316 1.65 2.60
Socket M39029/77 428
#12
Signal
contact
Shell sizes
08 to 24
Pin
2.40
8599-0705 MJ 1.910 3.180 14 12 2.46 3.61
Socket 8599-0709 900
#12
Coaxial
contact
Shell sizes
08 to 24
Pin M39029/102 558 RG 174; RG 179; RG 316 2.40 2.60
Socket M39029/103 559
#08
Power
contact
Shell sizes
08 to 24
Pin
3.64
8599-7580
- 8.980 - 8 4.50 6.50
Socket 8599-7581
Boot 8599-4542
Reductor* 8599-7645
#08
Coaxial
contact
Shell sizes
08 to 24
Pin M39029/59 366
RG 188A/U - 2.80Socket M39029/60 367
Boot 8590-4571
#08
Triaxial
contact
Shell sizes
08 to 24
Pin M39029/90-529 MIL-C17/176 00002; FILECA F2703/14
RAYCHEM CHEMINAX 10612;
FILOTEX M 17/176 00002
3.15 3.40Socket M39029/91-530
Boot 8590-4571
#04
Power
contact
(see p.29)
Shell sizes
08 to 24
Pin
5.75
8599-7520A 900
7 10
According to wire used
Socket 8599-7521A 900
Boot 8599-4593
Reductor** 8400-2351A
Pin 8599-7520A 900
4 16Socket 8599-7521A 900
Boot 8599-4594
8TA
Series
#22D
Signal
contact 08-35 Pin 0.76 8599-0702 JJ 0.090 0.380 28 22 0.71 1.37
Socket 8599-0710 900
#20
Signal
contact 08-98 Pin 1.00 8599-0703 SA 0.215 0.600 24 20 1.02 2.11
Socket 8599-0711 900
57
8STA/8TA Series | Common Section
Note: All dimensions are in millimeters (mm)
PC tail contacts
Contact
size
Shell size
& layout
Contact
type
Contact
Ø max. Part numbers
#22D
02-35 Pin 0.76 8599 1031-JJ
Socket 8599 1032-900
04-35 Pin 0.76 F1P2P3C0004ALY
Socket F1P2ES32201A00
Shell size 06 Pin 0.76 F1P1P3E0002AJJ
Socket F1P1ES32202A00
Shell sizes
08 to 24
Pin 0.76 F1P1P3E0001ALY
Socket F1P1ES32201A00
#26
02-05 Pin
0.50
8593 0949 A
Socket 8593 0950 A
04-05 Pin 8593 0953 A
Socket 8593 0951 A
04-06 Pin 8593 0954 A
Socket 8593 0952 A
06-05 Pin 8593 1000 A
Socket 8593 1001 A
Shell sizes
08 to 24
Pin 8599 0292
Socket 8599 0293
#20 Shell sizes
08 to 24
Pin 1.04 F1P1P3E0020ALY
Socket F1P1ES32001A00
#16 Shell sizes
08 to 24
Pin 1.61 F1P1P3E0016ALY
Socket F1P1ES31601A00
Wiring instruction
Cable preparation and wire stripping
L = length of wire stripping
L
Contact
size #26 #22D #20 #16 #12 #8 #4
L4 6 12
Conductor
insulation Barrel
Inspection hole
Wire
0.5 to 0.8 mm
Insertion of wire in contact barrel
When inserting the stripped wire into the contact barrel check that no
strands are left outside and that the wire is visible through the wire
inspection hole in the barrel.
Important:
- Slide any accessories over wire strands before carrying out the following operations.
- Contacts are inserted and extracted from the rear of the connector.
58
8STA/8TA Series | Common Section
Crimp contacts
8STA Series size 08 to 24
Contact
size
Contact
type
Plier
M22520/1-01
Plier
M22520/2-01
(SOURIAU 8476-01)
Plier
M300BT
Pneumatic plier
M22520/23-01
Turret Part number Locator Part number Locator
Part number
Turret
Part number
Locator
Part number
Norm SOURIAU Norm SOURIAU
#26 Pin - - - 8599-0397 - - -
Socket - - - 8599-0398 - - -
#22D Pin - - M22520/2-09 8476-09 - - -
Socket - - M22520/2-06 - - - -
#20 Pin M22520/1-04 8365-04 M22520/2-10 8476-10 - - -
Socket - - -
#16 Pin M22520/1-04 8365-04 - - - - -
Socket - - - - -
#12 Pin M22520/1-04 8365-04 - - - - -
Socket - - - - -
#8 Pin - - - - SP 593 M22520/23-02 8599-9601
Socket - - - -
#4 pin - - - - - M22520/23-04 M22520/23-11
Socket - - - - -
Crimp contacts
8STA Series size 02, 04 and 06 and 8TA Series
Recommended tooling
Contact
size
Contact
type
Wire
size
Shell size
& layout
Locator part number Tool part number
Norm SOURIAU Norm SOURIAU
#22D
Pin
22 to 28
02-35
04-35
06-35
08-35 (8TA only)
M22520/2-09 8476-09
M22520/2-01 8476-01
Socket M22520/2-06 8476-06
#26
Pin
24 to 30
06-05 - 8599-0048
Socket 8599-0049
Pin 04-05 - 8599-0050
Socket 8599-0051
Pin 02-05
04-06
06-09
-640 088
Socket 640 089
Contact
size
MS
Part number
(Rev. N) Color SOURIAU
Part number Color
#22D MS27488-22-2 Black 8660-212 Black
#20 MS27488-20-2 Red 8522-389A Red
#16 MS27488-16-2 Green 8522-390A Blue
#12 MS27488-12-2 Orange 8522-391A Orange
Filler plugs
These ller plugs are installed at the rear of unwired contacts to main
tain connector sealing.
Direction of introduction
in grommet
Filler
plug
Unwired
contact
59
8STA/8TA Series | Common Section
Boots
Shell
size
Straight boot 90° boot
Raychem Hellerman Raychem Hellerman
02 203W301-25-G02 1037-4-G 223W601-25 1182-4-G
04 204W221-25-G03 1037-4-G 224W221-25-G03 1182-4-G
06 204W221 1030-4-G 224W221 1181-4-G
08 202K121 152-42-G 222K121 1152-4-G
10 202K132 152-42-G 222K132 1152-4-G
12 202K142 154-42-G 222K142 1154-4-G
14 202K142 155-42-G 222K142 1155-4-G
16 202K153 156-42-G 222K153 1156-4-G
18 202K153 156-42-G 222K153 1156-4-G
20 202K163 157-43-G 222K163 1157-4-G
22 202K163 157-43-G 222K163 1157-4-G
24 202K174 157-43-G 222K174 1157-4-G
Shell
size
Straight boot 90° boot
Raychem Hellerman Raychem Hellerman
08 202K121 152-42-G 222K121 1152-4-G
8STA Series 8TA Series
Shrinkable termination detail
D
C
ØB
ØA
over knurl
Shell
size
8TA 8STA
08 02 04 06 08 10 12 14 16 18 20 22 24
ØA 8.65 7.20 8.65 9.90 10.62 13.72 17.26 20.41 23.6 26.76 29.93 33.11 36.3
ØB±0.05 8.00 6.55 8.00 9.25 9.70 12.65 16.02 19.00 22.23 25.22 28.37 31.86 34.67
C±0.05 2.70 2.20 2.70 4.20 6.00
D2.30 2.30 2.30 3.50 3.50
Note: All dimensions are in millimeters (mm)
Insertion and extraction tools
Contact
size Material Part number Color
Specication SOURIAU Insertion Extraction
#26
Shell
02 to 06 Plastic - 8599 0444 900 Blue Red
Shell
08 to 24 Plastic - 8599 0394 900 Black White
#22D Plastic M81969/14-01 - Green White
#20 Plastic M81969/14-10 - Red Orange
#16 Plastic M81969/14-03 - Blue White
#12 Plastic M81969/14-04 - Yellow
#8 Plastic M81969/14-06 - -Red
Metallic - 8660 197 -
#4 Plastic M81969/14-07 - -Blue
Metallic - 8533 8175 -
60
8STA/8TA Series | Common Section
Note: All dimensions are in millimeters (mm)
Metal protective caps with lanyard
Cord material: Nylon
Cap plating: Conductive Black Zinc
Shell size
& Layout Part number Ø A Max. B Max. C ±5
02 8STA802A 10.60 13.20 -
04 8STA804A 12.20 13.80 -
06-05 8STA806A 15.25 15.50 -
06-09
06-35 8STA8F06A 15.25 15.50 -
08 8STA808A 17.50
27.44
128
10 8STA810A 20.50 128
12 8STA812A 24.50 140
14 8STA814A 27.50 140
16 8STA816A 30.90 140
18 8STA818A 34.00 140
20 8STA820A 37.20 153
22 8STA822A 40.40 153
24 8STA824A 43.50 153
Ø 3.2
Ø 0.86
0.9 Max.
80 ±5
B
Ø A
Size 02 to 06
Ø 3.5
Ø 1.5
3.2 Max.
C
B
Ø A
Size 08 to 24
Receptacle caps
Cord material: Nylon
Cap plating: Conductive Black Zinc
Shell size
& Layout Part number Ø A Max. B Max. C ±5
02 8STA902A 10.60 13.20 -
04 8STA904A 13.50 13.80 -
06-05 8STA906A 15.25 14.30 -
06-09
06-35 8STA9F06A 15.25 14.30 -
08 8STA908A 19.05
21.44
128
10 8STA910A 21.85 128
12 8STA912A 26.15 140
14 8STA914A 29.35 140
16 8STA916A 32.55 140
18 8STA918A 35.35 140
20 8STA920A 38.85 153
22 8STA922A 42.05 153
24 8STA924A 45.15 22.22 153
Plug caps
Ø 3.2
Ø 0.86
0.9 Max.
80 ±5
B
Ø A
Ø 3.5
Ø 1.5
3.2 Max.
C
B
Ø A
Size 02 to 06
Size 08 to 24
61
8STA/8TA Series | Common Section
Note: All dimensions are in millimeters (mm)
Nut plates
Nut plates are available for all 8STA sizes.
Designed for oval ange receptacles with two holes.
Their design was specially made for motorsport market.
Shell
size
Self-locking
nut thread Part number
02 M2 8STA-02 M20
M2.5 8STA-02 M25
04 M2 8STA-04
M2.5 8STA-04 M25
06 M2.5 8STA-06 M25
08
M3
8STA-08
10 8STA-10
12 8STA-12
14 8STA-14
16 8STA-16
18 8STA-18
20 8STA-20
22 8STA-22
24 8STA-24
Gaskets
Gaskets are available for all 8STA sizes.
They are available in Standard version (liquid silicone rubber)
and Fuel tank version (uorel).
Shell
size
Part number
Standard
Part number
Fuel tank
02 8STA-G02 8STA-G02 022
04 8STA-G04 8STA-G04 022
06 8STA-G06 8STA-G06 022
08 8STA-G08 8STA-G08 022
10 8STA-G10 8STA-G10 022
12 8STA-G12 8STA-G12 022
14 8STA-G14 8STA-G14 022
16 8STA-G16 8STA-G16 022
18 8STA-G18 8STA-G18 022
20 8STA-G20 8STA-G20 022
22 8STA-G22 8STA-G22 022
24 8STA-G24 8STA-G24 022
Metal protective caps without lanyard
Plug cap
Type 8
A
B
Receptacle cap
Type 9
C
D
Shell size
& Layout
Part numbers Dimensions
Plug cap Recep. cap ØA Max. B Max. ØC Max. D Max.
02 8STA802 8STA902 10.60 11.20 10.60 9.85
04 8STA804 8STA904 12.30 10.80 13.60 10.95
06-05 8STA8F06 8STA9F06 15.15 11.05 15.15 9.70
06-09
06-35 8STA806 8STA906 15.25 11.15 15.15 13.00
08
8TA 8TA808 8TA908 - - - -
8STA 8STA808 8STA908 17.50
21.00
19.00
14.20
10 8STA810 8STA910 20.50 21.80
12 8STA812 8STA912 24.50 26.10
14 8STA814 8STA914 27.70 29.30
16 8STA816 8STA916 30.90 32.50
15.00
18 8STA818 8STA918 34.00 35.30
20 8STA820 8STA920 37.20 38.80
22 8STA822 8STA922 40.40 42.00
24 8STA824 8STA924 43.50 45.10 15.85
8STA/8TA SERIES
© 2015 SOURIAU - SOURIAU is a registratred trademark
Range Extension
8STA/8TA Series
209 Series ............................................................................................................... 64
High power contacts ............................................................................................... 64
Composite connectors ............................................................................................ 65
micro38999 Series break away ................................................................................ 65
microComp® Series ................................................................................................. 66
8D8/8D9 Series ....................................................................................................... 66
64
8STA/8TA Series
Product range extension
High Power Contacts
High Power up to 850A. 38999 compliant design
to meet the harshest military requirement where
high power and shielding are needed.
3 aluminum shell sizes available:
. Size 19 (450A max); size 23 (650A max); size 25 (850A max).
. Different finish: cadmium, zinc nickel, electroless nickel.
. Threaded coupling.
Superior contact technology equipped with a silver plated braid:
. High contact endurance.
. Low contact resistance.
. No microcut under vibration.
Modular design for easy installation:
. Removable backshell: straight, right angle or bus bar.
. Backshell termination: for thread or shrink boot.
. Possible to crimp various cable (Ø from 50 to185mm).
Safety.
209 Series
Terminal blocks for power distribution.
Distribution of electrical current for aircraft
equipment.
Versatility:
. The terminal blocks allow connection from 1 to12 terminals.
. A shunt can link the terminals.
Easy to install:
. Screw mounting.
. Covers are available to electrically and mechanically protect the
connections.
Flight proven:
. Used on major Airbus programs: A300, A320, A321, A319,
A330, A340, A318, A380.
Airbus qualified:
. NSA 937903 / 937904 / 937905 / 937906.
. ASNE 0421 / 0467.
See «209 Series Terminal Blocks» datasheet on
www.souriau.com
See «38999 Series III, High Power Contacts»
datasheet on www.souriau.com
65
Product range extension
8STA/8TA Series
micro38999 Series
Break Away
micro38999, 8BA Series: miniature product with
a break away release. Space saving with scoop
proof connector for harsh and EMI applications.
A compact and high density solution:
. Diameter up to 45% smaller than size 9 (D38999).
. Up to 50% shorter.
. Integrated backshell: Cost and space saving.
. #26 & #22 contacts
Excellent features:
. Designed for D38999 requirements.
. IP67 sealing when mated.
. Ballseal (EMI).
. Stainless steel (1500 matings) and aluminum (500 matings).
RoHS and Cadmium free:
. Available in zinc nickel (RoHS) plating.
. Nickel and olive drab cadmium plating available. See «micro38999, 8BA Break Away» datasheet on
www.souriau.com
Composite Connectors
SOURIAU leader on composite circular connectors.
Denser and lighter than MIL-C-26500 and 852.
Better performances compared to 38999 Series III
at similar price.
Low weight:
. Up to 25% weight saving compared to aluminum.
High performance:
. According to D38999 (QPL approuved).
. 1500 hours salt spray.
Superior design:
. Match the latest lightning strike and 230V requirement.
See «38999 Series III, Composite Connectors»
datasheet on www.souriau.com
66
8STA/8TA Series
Product range extension
microComp® Series
To respond to miniaturization and weight saving
trends in aeronautical and defense applications
SOURIAU has developed an innovative high
density connector range.
Very light & high density:
. Shell in composite (or aluminum).
. Up to 66% lighter than HD D-Sub.
. Very high density up to 40% smaller than HD D-Sub.
Excellent features:
. With crimp removable contacts for wire AWG 24 to 28.
. Temperature up to 175°C.
. High vibration and shock withstanding.
. Standard MIL-STD 83513 accessories.
. Compatible with high speed data rates (Gigabit Ethernet...).
Quick connect version for harsh environment:
. 104 contacts push-push.
See «microComp© Series» datasheet on
www.souriau.com
8D8/8D9 Series
8D8: high vibration push-pull connector.
8D9: lanyard quick release, high performance.
A wide range with excellent performances:
. MIL-DTL-38999 layouts and contacts
. MIL-DTL-38999 Series electric performances
. Scoop proof
. Compatible with standard backshells 38999 Series III
. Very high performance coupling with ball locking concept,
check of locking by free ring when mated.
Easy to connect-disconnect:
. 8D8 Series: ideal for restricted space mating.
. 8D9 Series: simple push to connect - pull to disconnect.
High vibration performance:
. Up to 44g
. 8D8 Series: ideal for mil-aero and space applications.
. 8D9 Series: ideal for missiles, inter-stage separation, UAVs,
space probes.
See «8D8/8D9 Series - 38999 Push-pull/Quick release» catalog
on www.souriau.com
Your local contact
Our contribution to environmental
protection:
This catalog is printed on PEFC
certied paper
Advancement of sustainable
wood cultivation. www.pefc.org
WCA8STAWUSEN01 © Copyright SOURIAU Dec 2015 - SOURIAU is a registered trademark
All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notication or public announcement. Any duplication is prohibited, unless approved in writing.
10-31-1299
Promoting sustainable
forest management
www.pefc.org
Reliable People, Reliable Solutions
www.souriau.com
contactmilaero@souriau.com
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
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8STA0F0235SN 8STA20205PN 8STA20205PA 8STA20205PB 8STA20205PC 8STA20205PD 8STA20205PE
8STA20205PU 8STA20205SN 8STA20205SA 8STA20205SB 8STA20205SC 8STA20205SD 8STA20205SE
8STA20205SU 8STA00406SN 8STA60406PN 8STA60435PB 8STA0X0635PN 8STA0X0635SN 8STA6X0635SN
8STA60205PN 8STA1Y0205PC170 8STA00205SN 8STA60205SN 8STA60235SN 8STA02M20 8STA60835SN
8STA61098PN 8STA01201SB540 8STA10405PC 8STA1X0635PN 8STA61832PN 8STA11635sn523
8STA02444SN545 8STA71435PA 8STA20 8STA6F0205PN 8STA71026sa 8STA11201AN261 8STA10205SN
8STA20235PN 8STA60635PC 8STA11626SN 8STA10898SD022 8STA71419SB 8STA60898PD022 8STA01035PB
8STA11608SN 8STA60406PD 8STA01835SN 8STA02444PA 8STA61298PN824 8STA01298PD
8STA71235SN659 8STA20405PB 8STA02419SN 8STA00235SA499 8STA21435PB 8STA21835PU 8STA62235SB
8STA01235SN 8STA61497SN 8STA61675SN251 8STA11435SA 8STA61098SN824 8STA61818SN251
8STA21035PA 8STA61235SD 8STA61098SD824 8STA00898SD 8STA71608PN 8STA61098PN824
8STA0X0635PB 8STA01098SB 8STA62039PN 8STAG08 8STA71602SN251 8STA1F0635PU 8STA00406SA
8STA10605PA 8STA60605SC 8STA11235SN523 8STA01002SB 8STA22035PA 8STA61204PD 8STA01201AC261
8STA10435PU 8STA60835PN 8STA1F0235SN 8STA60898SU 8STA02255PN 8STA60406SB 8STA70898PN022
8STA21298PN 8STA61635SB 8STA00405SU 8STA70835SN 8STA01298SA 8STA60435SU