"$n 0] PauINjal aq Oo] sey pue JUSSUOD UATUM JNO jnoUWA BuuNnjoe|nuew Jo} pasn jou Ayed Apadoid aaisnjoxe Jno S| SIUL Pull] BO} Paso|Osip 10 pejuLda paides aq 0} JOU SI} Jol Page 1/12 No. T-1-2273 Date Issued: PRODUCT SPECIFICATION (R-1-2273) September 4, 2009 Customer: Revised: A Date Revised: GENERAL January 12, 2010 Title Subject: Issued by: XMA Connector (For Wire-to-Wire/ Hanging Type) Osaka Engineering Center This product specification contains the results of performance tests for the XMA connector (For wire-to-wire/ Hanging type). -Index- PART NAME & PART NUMBER CHARACTERISTICS SPECIMEN TEST CONDITIONS REQUIREMENTS, TEST METHODS & TEST RESULTS 6.1 Appearance 6.2 Mechanical Performance Test 6.2.1 Insertion Force (I.F.) & Withdrawal Force (W.F.) 6.2.2 Crimp Tensile Strength 6.2.3 Contact Retention Force 6.2.4 Locking Strength 6.3 Electrical Performance Test 6.3.1 Contact Resistance 6.3.2 Current Continuity 6.3.3 Insulation Resistance 6.3.4 Dielectric Withstanding Voltage 6.4 Environmental Test 6.4.1 Durability 6.4.2. Humidity 6.4.3 Heat Aging 6.4.4. Thermal Shock 6.4.5 Hydrogen Sulfide Gas 6.4.6 Salt Spray 6.4.7 Vibration 6.4.8 Ammonia Gas 7. NOTICE oa kf wn = CONSTRUCTION, DIMENSIONS, MATERIAL & SURFACE FINISH Checked by: Reviewed by: Prepared by: M. Veda K,Ichimi K, Wanaka Approved by: K, Shimizu BER-4108-3-0$n 0] peuinjas eq Oo} sey pue JUSSUOd UST JNO jNoUyA BuuNjoej{NueW Jo} pasn jou Ayed Auadoid aaisnjoxe Jno si sIyL pJly} & 0] pasojosip 40 pajulides paidos aq 0} JOU SI 1 JST Page 2/12 Title Subject. XMA Connector No. T-1-2273 Revised: A (For Wire-to-Wire/ Hanging Type) (R-1-2273) 1. PART NAME & PART NUMBER Part Name Part Number Pin contact SXM-001T-P0.6 Socket contact SXA-001T-P0.6L Polarizing key pattern 1 XMAR-# VF-1-S 2 to 3-circuit Polarizing key pattern 2 XMAR-* VF-2-R seotwing. Polarizing key pattern 3 XMAR-# VF-3-E 4 to 5-circuit Without polarizing key XMAR-* VF-S 6-circuit Without polarizing key XMAR-O6VF-S Polarizing key pattern 1 XMAP-* V-1-S 2 to 3-circuit Polarizing key pattern 2 XMAP-# V-2-R houses Polarizing key pattern 3 XMAP-* V-3-E 4 to 5-circuit Without polarizing key XMAP-# V-S 6-circuit Without polarizing key XMAP-06V-S Retainer 2 to 5-circuit XMAS-* V-S 6-circuit XMS-06V Note,: Number of circuits in one-digit figure is indicated in *. 2. CONSTRUCTION, DIMENSIONS, MATERIAL & SURFACE FINISH Construction and dimensions shall be in accordance with the referenced drawings. Material and surface finish shall be as specified below. Part Name Material Surface Finish, etc. Pin contact Phosphor bronze Tin-plated Socket contact Phosphor bronze Tin-plated o Polarizing key pattern 1 PBT (Glass-filled) | Color: Natural DO 2 to _ Fi & = 3circuit Polarizing key pattern 2 PBT (Glass-filled) | Color: Red Flammability: Qe Polarizing key pattern 3 PBT (Glass-filled) | Color: Blue UL94V-0 oO x= ow 4 to : a fi : 6-circuit Without polarizing key PBT (Glass-filled) | Color: Natural Polarizing key pattern 1 PBT (Glass-filled) | Color: Natural 2 to _ Do . @) 3circuit Polarizing key pattern 2 PBT (Glass-filled) | Color: Red Flammability: ae Polarizing key pattern 3 PBT (Glass-filled) | Color: Blue UL94V-0 4 to ; _. 6-circuit Without polarizing key PBT (Glass-filled) | Color: Natural . . ; Flammability: Retainer PA 66 (Glass-filled) | Color: Natural UL94V-0$n 0] peuinjas eq Oo} sey pue Uuasuee UST JNO jnouW Buunyoejnuew Jo} pasn you Awed Auadoid aaisnjoxe Jno si sIyL pJly} & 0] pasojosip 40 pajulides paidos aq 0} JOU SI 1 JST Page 3/12 Title Subject. XMA Connector No. T-1-2273 Revised: A (For Wire-to-Wire/ Hanging Type) (R-1-2273) 3. CHARACTERISTICS Item Rated Value Current rating 3A (AC, DC) (Note2) Voltage rating 250V (AC, DC) Temperature range -25 to +85 C (Notes) ; ; Conductor size AWG #26 to #22 (Note,) Applicable wire Insulation O.D. 61.3 to 01.9 mm Notes: When AWG#22 applied. Notes: Including temperature rise in applying an electrical current. Note,: Wire conductor shall be tin-plated annealed copper wire (stranded wire). 4. SPECIMEN Part Name Material Pin contact SXM-001T-P0.6 Socket contact SXA-001T-P0.6L Receptacle housin 2 to 3-circuit XMAR-* VF-( )-[ ] P g 4 to 6-circuit XMAR-*VE-S 2 to 3-circuit XMAP-*V-( )-[ ] Plug h ug nousing 4 to 6-circuit XMAP-# V-S Notes: Number of circuits in one-digit figure is indicated in *. Notes: Numbers (1 to 3) showing key pattern is indicated in ( ). Note7: A character of an alphabet in color is indicated in [ ]. (S: natural, R: red, E: blue) 5. TEST CONDITIONS 1) When tested in accordance with the test conditions and method specified in each item, each requirement shall be met. 2) Unless otherwise specified, tests shall be conducted under the following ambient conditions specified in JIS C 60068-1 (IEC 60068-1) [Basic Environmental Testing Procedures General and Guidance]. Temperature: 15 to 35 C Relative humidity: 25 to 75 % 3) For environmental tests, as a rule, the soecimen that a receptacle and a plug are assembled for actual use and the wire of UL1007 style AWG#22 shall be used.JST Page 4/12 $n 0] peuinjas eq Oo} sey pue JUSSUOd UST JNO jNoUyA BuuNjoej{NueW Jo} pasn jou Ayed Auadoid aaisnjoxe Jno si sIyL pJly} & 0] pasojosip 40 pajulides paidos aq 0} JOU SI 1 Title Subject. XMA Connector No. T-1-2273 Revised: A (For Wire-to-Wire/ Hanging Type) (R-1-2273) 6. REQUIREMENTS, TEST METHODS & TEST RESULTS 6.1 Appearance Requirement: There shall be no crack, deformation or discoloration which may affect the performance specified in this specification. Test method: Visual inspection. Test result: Good. 6.2 Mechanical Performance Test 6.2.1 Insertion Force (I.F.) & Withdrawal Force (W.F.) Requirement: UNIT: N No. of At Initial At 30th circuits IF. (max.) W.F. (min.) | W.F. (min.) 2 20 0.7 0.4 3 23 1.0 0.4 4 26 1.3 0.7 5 29 1.6 0.7 6 32 1.9 1.0 Test method: A receptacle housing with crimped contact and a plug housing with crimped contact shall be mated and unmated on the mating axis. _ Initial insertion and withdrawal forces and also withdrawal force at 30th shall be measured. A center lock and side lock of plug housing shall be removed before the measurement. (Testing speed: 1 to 5mm/sec.) Center lock Insertion Side lock Withdrawal Receptacle housing Plug housingJST Page 5/12 $n 0] peuinjas eq Oo} sey pue Uuasuee UST JNO jnouW Buunyoejnuew Jo} pasn you Awed Auadoid aaisnjoxe Jno si sIyL pJly} & 0] pasojosip 40 pajulides paidos aq 0} JOU SI 1 Title Subject. XMA Connector No. T-1-2273 Revised: A (For Wire-to-Wire/ Hanging Type) (R-1-2273) Test result: UNIT: N No. of Item Ave Max Min circuits , Initial IF. 2.6 2.7 2.4 2 Initial W.F. 1.5 1.7 1.4 W.F. at 30th 1.0 1.2 0.9 Initial |.F. 4.0 4.4 3.6 3 Initial W.F. 2.4 2.7 2.3 W.F. at 30th 1.5 1.8 1.4 Initial IF. 5.1 5.4 4.5 4 Initial W.F. 3.1 3.3 2.8 W.F. at 30th 2.0 2.3 1.8 Initial |.F. 6.8 7.2 5.9 5 Initial W.F. 3.9 4.2 3.5 W.F. at 30th 2.4 2.6 2.1 Initial IF. 8.5 9.0 7.9 6 Initial W.F. 5.0 5.3 48 W.F. at 30th 3.4 3.6 3.0 n=10 6.2.2 Crimp Tensile Strength Contact Wire Requirement: Wire to be used Requirements N min. AWG #26 15 AWG #24 20 AWG #22 35 Test method: Pulling load shall be applied to a correctly crimped contact and a wire. The load to pull the wire out of the contact or break the wire shall be measured. (Testing speed: 25mm/min.) Test result: UNIT: N Item Wire size Ave. Max. Min. 0.13mm? (AWG#26) 34.1 37.2 31.4 Pin contact 0.20mm*? (AWG#24) 60.7 63.7 56.8 0.30mm* (AWG#22) 88.9 90.2 80.4 0.13mm? (AWG#26) 39.0 45.1 33.4 Socket contact | 0.20mm* (AWG#24) 59.9 63.3 55.0 0.30mm*? (AWG#22) 89.0 91.3 82.4JST Page 6/12 $n 0] peuinjas eq Oo} sey pue JUSSUOd UST JNO jNoUyA BuuNjoej{NueW Jo} pasn jou Ayed Auadoid aaisnjoxe Jno si sIyL pJly} & 0] pasojosip 40 pajulides paidos aq 0} JOU SI 1 Title Subject. XMA Connector No. T-1-2273 Revised: A (For Wire-to-Wire/ Hanging Type) (R-1-2273) 6.2.3 Contact Retention Force Requirement: 15N min. Test method: Acorrectly crimped contact shall be mounted in a receptacle housing (plug housing) and pulled along the mating axis. The load to pull the contact out of the receptacle housing (plug housing) shall be measured. (Testing speed: 1 to 5mm/sec.) Receptacle housing Wire Plug housing Wire ag mo 4] F Test result: UNIT: N Item Ave. Max. Min. Receptacle housing 29.9 32.6 27.4 Plug housing 27.0 30.2 22.5 n=10 6.2.4 Locking Strength Requirement: 2-circuit product: Z20N min. 3 to 6-circuit product; 30N min. Test method: A plug housing and a receptacle housing shall be mated. Then, a load shall be applied between them. The load to come them off each other shall be measured. (Testing speed: 1 to 5mm/sec.) 7 oo Plug housing < F Receptacle housing Test result: UNIT: N Item Ave. Max. Min. 2-circuit product 94.2 100 85.3 3 to 6-circuit product 105 113 92.3 n=10$n 0] peuinjas eq Oo} sey pue JUSSUOd UST JNO jNoUyA BuuNjoej{NueW Jo} pasn jou Ayed Auadoid aaisnjoxe Jno si sIyL pJly} & 0] pasojosip 40 pajulides paidos aq 0} JOU SI 1 JST Page 7/12 Title Subject. XMA Connector No. T-1-2273 Revised: A (For Wire-to-Wire/ Hanging Type) (R-1-2273) 6.3 Electrical Performance Test 6.3.1 Contact Resistance Requirement: Initial; 10mQ max. A (24.4mm) B > After tests; 20mQ max. Wire ' \ Wire | (AWG#22 Test method: Contact resistance between (AWG#22) | (AWG#22) points A and B of a specimen assembled \ 6.3.2 6.3.3 for actual use as shown in the figure on the right side shall be measured under the f following conditions. Test current: 10mA (DC) i \ Open voltage: 20mV max. Vv Wire to be used: AWG #22 Test result. See each environmental test item. Current Continuity Requirement: There shall be no current discontinuity longer than 1 microsecond during a vibration test. Test method: [Each circuit of a specimen assembled for actual use shall be connected in series and test current of 10mA(DC) shall be applied. Current discontinuity longer than 1 microsecond during a test shall be detected by continuity meter. Test result: See vibration test item. Insulation Resistance Requirement: Initial: 500MQ min. After test: 300MQ min. (Humidity & thermal shock tests) Test method: 500V DC shall be applied between the outer surface of a housing and a contact and also between adjacent contacts of a mated specimen to measure insulation resistance. Test result: UNIT: MQ ltems Measured values Housing-Contact Contact-Contact Initial 500 min. 500 min. After humidity test 300 min. 300 min. After thermal shock test 300 min. 300 min. n=10Page 8/12 $n 0] peuinjas eq Oo} sey pue JUSSUOd UST JNO jNoUyA BuuNjoej{NueW Jo} pasn jou Ayed Auadoid aaisnjoxe Jno si sIyL pJly} & 0] pasojosip 40 pajulides paidos aq 0} JOU SI 1 Title Subject: No. T-1-2273 (R-1-2273) XMA Connector Revised: A (For Wire-to-Wire/ Hanging Type) 6.3.4 Dielectric Withstanding Voltage Requirement: There shall be no breakdown or flashover. Test method: Testing voltage specified below shall be applied between the outer surface of a housing and a contact and also between adjacent contacts of a mated specimen for one minute. Initial: 1,500V AC After test: 1,000V AC (Humidity & thermal shock tests) Test result: Items Housing-Contact Contact-Contact Initial Good Good After humidity test Goad Good After thermal shock test Good Good 6.4 Environmental Test 6.4.1 Durability Requirement: Contact resistance shall be 20mQ max. after the test. Test method: A receptacle housing with crimped contact and a plug housing with crimped contact shall be mated and unmated. After repeated 30 cycles, contact resistance shall be measured. Test result: UNIT: mQ Test item Initial After the test Contact Ave. Max. Min. Ave. Max. Min. resistance 6.45 6.6 6.2 6.75 7.0 6.5 n=10$n 0] peuinjas eq Oo} sey pue JUSSUOd UST JNO jNoUyA BuuNjoej{NueW Jo} pasn jou Ayed Auadoid aaisnjoxe Jno si sIyL pJly} & 0] pasojosip 40 pajulides paidos aq 0} JOU SI 1 JST Page 9/12 Title Subject. XMA Connector No. T-1-2273 Revised: A (For Wire-to-Wire/ Hanging Type) (R-1-2273) 6.4.2 Humidity 6.4.3 Requirement: Contact resistance shall be 20mQ max. after the test. Insulation resistance shall be 300MQ min. after the test. There shall be no breakdown or flashover on the dielectric withstanding voltage test. Test method: A specimen shall be placed in a humidity chamber of the following conditions. After the test, contact resistance, insulation resistance and dielectric withstanding voltage shall be measured. Temperature: 40+2C Relative humidity: 90 to 95 % Period: 240 hours Test result: UNIT: mQ Test item Initial After the test Contact Ave. Max. Min. Ave. Max. Min. resistance 6.34 6.7 6.0 6.39 6.6 6.1 n=10 Heat Aging Requirement: Contact resistance shall be 20mQ max. after the test. Test method: A specimen shall be placed in a heat oven of the following conditions. After the test, contact resistance shall be measured. Temperature: 8542 C Period: 250 hours Test result: UNIT: mQ Test item Initial After the test Contact Ave. Max. Min. Ave. Max. Min. resistance 6.41 6.6 6.3 6.44 6.6 6.3 n=10JST Page 10/12 $n 0] peuinjas eq Oo} sey pue JUSSUOd UST JNO jNoUyA BuuNjoej{NueW Jo} pasn jou Ayed Auadoid aaisnjoxe Jno si sIyL pJly} & 0] pasojosip 40 pajulides paidos aq 0} JOU SI 1 Title Subject: No. T-1-2273 Revised: A (R-1-2273) XMA Connector (For Wire-to-Wire/ Hanging Type) 6.4.4 Thermal Shock 6.4.5 Requirement: Contact resistance shall be 20mQ max. after the test. Insulation resistance shall be 300MQ min. after the test. There shall be no breakdown or flashover on the dielectric withstanding voltage test. Test method: A specimen shall be subjected to a thermal shock test of the following conditions. After the test, contact resistance, insulation resistance and dielectric withstanding voltage shall be measured. 1 cycle consists of: - 55 +3 C for 30 minutes +85 +2 C for 30 minutes Total cycles: 25 cycles Test result: UNIT: mQ Test item Initial After the test Contact Ave. Max. Min. Ave. Max. Min. resistance 6.39 6.6 6.3 6.47 6.7 6.4 n=10 Hydrogen Sulfide Gas Requirement: Contact resistance shall be 20mQ2 max. after the test. Test methad: A specimen shall be subjected to hydrogen sulfide gas of the following conditions. After the test, contact resistance shall be measured. Concentration: 3+ 1 ppm Temperature: 404+2C Relative humidity: 8045 % Period: 96 hours Test result: UNIT: mQ Test item Initial After the test Contact Ave. Max. Min. Ave. Max. Min. resistance 6.42 6.5 6.3 6.57 6.7 6.3 n=10$n 0] peuinjas eq Oo} sey pue JUSSUOd UST JNO jNoUyA BuuNjoej{NueW Jo} pasn jou Ayed Auadoid aaisnjoxe Jno si sIyL pJly} & 0] pasojosip 40 pajulides paidos aq 0} JOU SI 1 JST Page 11/12 Title Subject. XMA Connector No. T-1-2273 Revised: A (For Wire-to-Wire/ Hanging Type) (R-1-2273) 6.4.6 Salt Spray 6.4.7 Requirement: Contact resistance shall be 20m max. after the test. Test method: A specimen shall be subjected to a salt spray test of the following conditions. After the test, it shall be washed with running water and dried naturally before the measurement of contact resistance. Temperature: 3542C Concentration: 5 % in weight Period: 48 hours Test result: UNIT: mQ Test item Initial After the test Contact Ave. Max. Min. Ave. Max. Min. resistance 6.34 6.6 6.1 6.79 7.2 6.5 n=10 Vibration Requirement: Contact resistance shall be 20mQ max after the test. There shall be no current discontinuity longer than 1 microsecond during the test. Test method: A specimen shall be mounted on a printed circuit board (PCB) and subjected to a vibration test of the following conditions. During the test, current continuity shall be checked. After the test, contact resistance shall be measured. Frequency: 10-55-10Hz/minute Amplitude: 1.52mm Direction: Each of X,Y,Z-axis directions *Each axis shall be at right angles to others. Period: 2 hours for each direction Test result: UNIT: mQ Test item Initial After the test Contact Ave. Max. Min. Ave. Max. Min. resistance 6.77 6.9 6.6 6.99 7.4 6.8 There was no current discontinuity longer than 1 microsecond. n=10 Current continuityJST Page 12/12 $n 0] peuinjas eq Oo} sey pue JUSSUOd UST JNO jNoUyA BuuNjoej{NueW Jo} pasn jou Ayed Auadoid aaisnjoxe Jno si sIyL pJly} & 0] pasojosip 40 pajulides paidos aq 0} JOU SI 1 Title Subject. XMA Connector No. T-1-2273 Revised: A (For Wire-to-Wire/ Hanging Type) (R-1-2273) 6.4.8 Ammonia Gas Requirement: There shall be no stress corrosion cracking. Test method: A specimen shall be subjected to an ammonia gas test of the following conditions. After the test, stress corrosion cracking shall be checked. Ammonia solution: 3 % in weight Solution volume: 25ml per liter of volume Period: 7 hours Test result: There was no stress corrosion cracking. n=10 7. NOTICE (1) (2) This connector has an inertia lock mechanism to prevent the insufficient mating, but this mechanism cannot eliminate completely an insufficient mating. After mating, check the secure locking without fail. This connector is secure lock type, so the connector must be treated with care after mated. Incorrect handling direction and excessive pulling load to wire harness may cause troubles which affect its performances such as breakage of connector itself (lock devise, etc.). To prevent these troubles and make full use of connector's performances, special care should be taken on the following points when handling wire harness. Do not apply an external load to the connector continuously except for tension and pulling load when handling wire harness as usual. @ For wires, make an appropriate looseness to mate and unmate the connector on the mating axis without strain.l c 3 4 REV, DESCRIPTION DATE DESIGNED /\ Part name is added, OcT.26,2005 E.N Mm! wo GY S_ Te --{}-- 12.5 6.3 2.5 c.g 3 5 = 9.41 8.4 tolerances are - sees oa a 3 5,0/11.9/11.0 * a SH iS ,Part Noe :XMAP ty) V (4) (x ; ; Color code Circuit B Polarizing key Patterni1~+3 A 20-2 25 tO! ' 9,65 No.1 Circuit Mark all Oo Circuits Polarizing key Polarizing key Polarizing key Pattern No.1 Pattern No.ed Pattern No.3 ) | NT ! g | PP DEC E 1 Canfiguration ( | \ for 2 circuits, | Part No. Part No. Part No. \ XMAP-O2V-1-S XMAP-Q2V-2-R XMAP-O2V-3-E | NATURAL (White) RED BLUE 1 Configuration for 3 circuits. Part No. Part No. Part No. XMAP-Q3V-1-S XMAP-O3V-2-R XMAP-0Q3V-3-E NATURAL (White) RED BLUE PLUG HOUSING PBT (G.F,) UL94V-0 No. PART NAME MATERIAL SURFACE FINISH REMARKS SIZE UNIT SCALE PROJECTION | DATE CUSTOMER A3 |MeTRIC|5: {| @} Mar.25.2009 SERIES APPROVEED CHECKED DESIGNED DRAWN NAME XMA CONNECTOR S.K T.S EN cam eT | XMAP-( ) V-( )-() : DRAWING 9) J,S.7T.MFG, CO., LTD. No, KRD-38245 RO THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO J.S.T, AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION, EC4109-2| l c 3 4 5 6 s REV 4 DESCRIPTION DATE DESIGNED Circuit No. /\ | ( vr e|2 i ) >] C aol Seo CO | = x \ NOTE a 1.Unless otherwise specified, 4 tolerances are O