Technical Specifications 102 Series Fischer Connectors SA Saint-Prex, Switzerland Phone +41 21 800 95 95 Fax +41 21 800 39 24 www.fischerconnectors.com mail@fischerconnectors.ch Multipole Product range covered: S / SC / SA / SV / SOV / SS / SSC / WSO / SF / SFE / SFU / SFPE / SFPU / D / DB / DBP / DBPC / DG / DGP DEE / DEU / DBEE / DBEU / DBPE / DBPU / DBPLE / DBPLU / K / KE / KS / KSE / DKBE / WDE Product Benefits * Up to a maximum of 9 contacts * Unsealed (IP50), waterproof (IP68) or hermetically sealed * 3 keying-codes * Reverse contact variants * Standard matt silver chrome or non-reflective matt black chrome finish * Full range of accessories including bend reliefs and sealing caps available * Scoop-proof (IEC 60512-1-4) Representative image of standard S and D bodies Pages Environmental & Mechanical Data........................... 2 Material & Surface Treatments ................................ 2 Electrical Data .......................................................... 2 Contact Configurations ............................................ 3 Tooling ..................................................................... 4 Information provided herein is believed to be accurate at time of publishing. Fischer Connectors reserves the right to make modifications on products for continuous improvement without prior notice. (c) Fischer Connectors SA / All rights reserved This document is the proprietary of Fischer Connectors SA. All communications to third parties or the reproduction in any form, even partial, are prohibited without our written consent. Document No. 600.00.454 Rev : 2.1 Date : 06 Jan. 10 Established by : SKE Approved by : DMI Page 1 of 4 102 Series Multipole Environmental & Mechanical Data Characteristic Sealing Performance Operating Temperature Range IP50 (mated) Plugs with (mated) General Purpose Sealed Clamps (1) IP68: 2 m submersion for 24 hours IP69K (2) Receptacles "U" Body Style IP68: 2 m submersion for 24 hours Receptacles "E" Body Style Hermetic: Tested: < 10-8 mbar l/sec. IP69K (2) Unsealed Connectors Plugs Using General Purpose Sealed Clamps -65C to +200C Receptacles "U" Body Style -50C to +200C (3) Receptacles "E" Body Style -50C to +150C (3) IEC 60529 -65C to +130C Corrosion Resistance IEC 60512-6-11 i+j IEC 60068-2-14-Nb IEC 60068-2-11 Test Ka MIL-STD-202 Method 101 Condition A Salt mist, 96 hours, 5% salt solution, 35C 5'000 mating cycles IEC 60512-5-9a EIA-364-09 10 to 2000 Hz, 1.5 mm or 15 g, 12 sweep cycles per axis, 20 minutes per 10-2000-10 Hz sweep cycle, no discontinuity > 1 us MIL-STD-202 Method 204 Condition B Endurance Vibration Radiation Resistance Standard Value Product Type Unsealed Connectors (4) Unsealed Connectors PEEK: 106 Gy (=100M Rads) Sealed Receptacles Viton(R) O-rings: 105 Gy (=10M Rads) (1) The sealing performance can be affected by the long term quality of the cable. (2) Dust tight, protected against the effects of high-pressure liquids. The test requirements for IP69K exist only in DIN 40050-9, the German version of IEC 60529. Operating temperature of Viton(R) O-ring: -20C to +200C. Min mating temperature of 0C. (3) With Viton(R) O-ring (standard) in receptacle interface: With EPDM O-ring (Low temp) on request in receptacle interface: Operating temperature of EPDM O-ring: -50C to +160C. Min mating temperature of -20C. (4) For information only. Not tested by Fischer Connectors. Material & Surface Treatments Standard Designation Standard CuZn39Pb3 CW614N UNS C 38500 Chrome over Nickel SAE-AMS-QQ-C-320 Brass CuZn39Pb3 CW614N UNS C 38500 Nickel SAE-AMS-QQ-N-290 SAE-AMS2404 - Male (solder) Brass CuZn39Pb3 - Female, - Male (crimp) Bronze CuSn4Zn4Pb4 CW614N UNS C 38500 CW456K ASTM B 139, UNS C 54400 1 m Gold over Nickel MIL-DTL-45204D Type I ASTM B488 Designation ISO Body Shell Brass Cable Clamps, Nuts and other Inner Parts Contacts Finish Material Metal Parts Insulator and Sealing International Symbol Flammability Standard Insulator PEEK UL 94 V-0 MIL-P-46183 Interface O-rings (Receptacles) Viton(R) EPDM UL 94 V-0 UL 94 HB ~SAE-AMS7276 Sealant Material (Receptacles) - IP68 - Hermetic Cable Sealing (Plugs) - IP68 Silicon compound Epoxy compound TPE-S UL 94 V-0 UL 94 HB UL 94 HB Our products are RoHS compliant and conform with the EC Directive 2002/95/EC Electrical Data Characteristic Contact Resistance over 5'000 Mating Cycles Shell Resistance Insulation Resistance Shielding Effectiveness Document No. 600.00.454 Rev : 2.1 Contact Size Typical Values Standard O0.5 mm O0.7 mm O0.9 mm 5 m 5 m 4 m IEC 60512-2-2a/b 45 m IEC 60512-2-2f > 1010 IEC 60512-2-3a, Method C > 60 dB up to 1GHz IEC 60512-23-3 Page 2 of 4 102 Series Multipole Contact Configurations Type Pin Layout Number of Contacts Contact Diameter [mm] 2 102 A 052 Z 3 0.9 102 A 053 Z 4 0.7 A 054 Z 5 A 056 Z 7 A 059 Z 9 102 102 102 Solder (1) Contacts Max O0.79 mm A 051 Z 102 Wire Size 0.9 AWG21 [1] AWG22 [7/30] (2) Crimp Contacts Current Rating [A] Rated Voltage r.m.s. [V] Insertion/Extraction Force (typ.) [N] IEC 60512-3-5b IEC 60664-1 IEC 60512-7-13a, MIL-STD-1344 (3) (4) Unsealed Sealed 9.2 250 ~15 ~25 8.2 250 ~15 ~25 5.5 200 ~15 ~25 5.2 160 ~20 ~25 2.0 160 ~20 ~25 1.7 160 ~20 ~30 Max 0.83 mm Min 0.48 mm (5) AWG22-26 Max O0.79 mm AWG21 [1] AWG22 [7/30] Max O0.79 mm AWG21 [1] AWG22 [7/30] Max O0.79 mm 0.7 AWG21 [1] AWG22 [7/30] Max O0.43 mm 0.5 AWG26 [1] AWG28 [19/40] - Max 0.62 mm Min 0.38 mm AWG24-28 Max 0.62 mm Min 0.38 mm AWG24-28 Max 0.43 mm Min 0.20 mm AWG28-32 Max O0.43 mm 0.5 AWG26 [1] AWG28 [19/40] - (1) Stranding values in brackets. (2) Exceptionally for a given AWG, the diameter of some stranded conductor designs could be larger than the hole diameter of the barrel. Trials may be required. (3) Recommended max. operating current per contact at 40C temperature rise. (4) Recommended operating voltage at sea level. This rated voltage is a general purpose guideline where no other electrical safety standard applies. In case other standards rule a specific use of the connector, then the application specific safety criteria shall be considered first. This must be evaluated in the frame of equipment engineering. In case other calculation methods are preferred, please refer to general catalogue for test voltage data. (5) Values may vary strongly depending on environmental conditions, ageing, finish or type of seal. Document No. 600.00.454 Rev : 2.1 Page 3 of 4 102 Series Multipole Tooling Contact Gender Designation Crimp Tool (1) Crimp Positioner (1) Size [mm] Part Number TX00.240 Male O0.5 O0.5 TX00.300 Female Male O0.7 TX00.304 Female O0.7 TX00.305 Male O0.9 TX00.307 Female O0.9 TX00.309 O0.5 TX00.214 O0.7 TX00.210 Contact Insertion Tool Contact Extraction Tool Double-End Open Spanner Extra Thin Nut Driver with T-Handle and Hex Drive for Decorative Slotted Nut TX00.302 O0.9 TX00.211 O0.5 TX00.213 O0.7 TX00.200 O0.9 TX00.205 7 TX00.007 8 TX00.008 11 TX00.011 13 TX00.013 M 9 x 0.5 TC00.000 M 10 x 0.5 TC00.007 (1) For detailed crimping instructions, log on to our online technical library at www.fischerconnectors.com/technical Document No. 600.00.454 Rev : 2.1 Page 4 of 4