Control Relays and Timers Safety Relays 40.10 Safety Relays Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standards and Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 2 2 3 4 7 Note: Supplement to Volume 7--Motor Controls, Logic and Connectivity, CA08100008E, Tab 40. 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 Control Relays and Timers CA04902001E--March 2011 www.eaton.com 1 40.10 40 Control Relays and Timers Safety Relays Contents Safety Relays Description 40 Page Safety Relays Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 40 3 4 7 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 Product Description Application Description Features Safety relays are intended to reliably monitor the signals from safety devices at all times and switch off quickly and reliably in an emergency. Single-channel and dual channel versions are available for the construction of safety applications. The internal logic of the safety relays monitors the safety circuits (emergency stop, guard door, and so on) and activates the enable paths in a fault-free condition. Upon actuation of the safety device or in the even of a fault, the enable paths are switched off. Any faults that occur in the control circuit, such as ground fault, cross connection fault or wire breakage are also detected. Eaton's ESR5 safety relays provide optimal safety and a high degree of reliability on plant machinery. Applications that meet the highest safety requirements in accordance with EN 954-1, EN ISO 13849-1 up to PL e and accordance with IEC 62061 up to SILCL 3 can be realized with the ESR5 safety relay. Compatible with a wide variety of safety devices: Emergency stops Rope pulls Two-hand control stations Light curtain (OSSD) Gate enable device Safety switches Use for the highest safety requirements in accordance with EN 954-1 EN ISO 13849-1, IEC 62061 and EC 61508 Suitable for the world market with UL, cUL certifications and TUV Rhineland functional safety certifications Applicable for EN 60204 stop categories 0 or 1 Plug-in screw terminals for fast and fault-free replacement Multi-voltage versions (24-230 Vac/Vdc) for a flexible range of application Delayed and non-delayed contact expansions accommodate a wide variety of applications 40 40 40 40 40 40 40 40 2 Control Relays and Timers CA04902001E--March 2011 www.eaton.com Standards and Certifications UL 508; CSA-C22.2 No 14-95; CE Marked UL/cUL file number: E29184 Degree of protection: IP20 TUV Rhineland certified UL/cULus listed Control Relays and Timers Safety Relays 40.10 Product Selection Safety Relays 40 Technical Overview 40 Single Channel Dual Channel Safety Safety Output (NO) Output Output (NO) (Delayed) Delay Signal Output (NC) Feedback Control Output Voltage Removable Terminal Type of Blocks Unit Catalog Number -- 4 -- -- 1 -- 24 Vac/Vdc Main ESR5-NO-41-24VAC-DC 2 -- -- 1 -- 24 Vac/Vdc Main ESR5-NO-21-24VAC-DC 3 -- -- 1 -- 24 Vac/Vdc Main ESR5-NO-31-24VAC-DC 3 -- -- 1 -- 230 Vac Main ESR5-NO-31-230VAC 3 -- -- 1 -- 24-230 Vac/Vdc Main ESR5-NO-31-AC-DC 2 2 0.1-30s -- -- 24 Vdc Main ESR5-NV3-30 -- 2 -- -- 1 -- 24 Vac/Vdc Main ESR5-NZ-21-24VAC-DC -- 5 -- -- 1 1 24 Vac/Vdc Expansion ESR5-NE-51-24VAC-DC -- -- 4 0.3-3s 1 1 24 Vdc Expansion ESR5-VE3-42 40 40 40 40 40 40 40 Application Overview Emergency Safety Stop Switches Light Curtain/ Two-Hand Control (EN 574 Type III C) OSSD Contact Expansion Off-Delayed Cross Circuit Recognition Monitored Manual Reset Catalog Number -- -- -- -- -- -- -- -- -- -- ESR5-NO-21-24VAC-DC -- -- -- -- -- ESR5-NO-31-24VAC-DC -- -- -- -- ESR5-NO-31-230VAC -- -- -- -- ESR5-NO-31-AC-DC -- -- ESR5-NV3-30 -- 40 40 ESR5-NO-41-24VAC-DC -- -- -- -- -- ESR5-NZ-21-24VAC-DC -- -- -- -- -- -- -- ESR5-NE-51-24VAC-DC -- -- -- -- -- -- ESR5-VE3-42 40 40 40 40 40 Application Overview, continued 40 Single Channel Dual Channel Stop Category EN 60204 Control Category to EN 954-1 Achievable PL per ISO 13849-1 Achievable SIL per EN IEC 62061 Catalog Number -- 0 2 PL d SIL 3 ESR5-NO-41-24VAC-DC 0 4 PL e SIL 3 ESR5-NO-21-24VAC-DC 0 4 PL e SIL 3 ESR5-NO-31-24VAC-DC 0 4 PL e SIL 3 ESR5-NO-31-230VAC 0 4 PL e SIL 3 ESR5-NO-31-AC-DC 0/1 4 PL e SIL 3 ESR5-NV3-30 -- 0 4 PL e SIL 3 ESR5-NZ-21-24VAC-DC -- 0 4 PL e SIL 3 ESR5-NE-51-24VAC-DC -- 1 3 PL d SIL 2 ESR5-VE3-42 40 40 40 40 40 40 Notes Laser scanners or light curtains with OSSD outputs. All main units can also be reset automatically or manually. 40 40 40 40 40 40 40 Control Relays and Timers CA04902001E--March 2011 www.eaton.com 3 40.10 40 40 40 Control Relays and Timers Safety Relays Technical Data and Specifications Safety Relay Description Unit Standards 40 40 40 Type-dependent standards Lifespan, mechanical--c (contacts) x 106 Maximum operating frequency Ops/h Climatic proofing 40 40 ESR5-NO-21_ ESR5-NO-41_ ESR5-NO-31-24VAC-DC ESR5-NZ-21_ EN ISO 13849-1, IEC 62061, IEC 61508, DIN EN 50178, UL/CUL listed EN ISO 13849-1, IEC 62061, IEC 61508, DIN EN 50178, UL/CUL listed EN ISO 13849-1, IEC 62061, IEC 61508, DIN EN 50178, UL/CUL listed EN ISO 13849-1, IEC 62061, IEC 61508, DIN EN 50178, UL/CUL listed General -- -- -- EN 574 Part no. IIIC 10 10 10 10 3600 3600 3600 3600 Cold according to EN 60068-2-1, dry heat according to EN60068-2-2, damp heat according to EN 60068-2-3 Dry heat according to EN60068-2-2, damp heat according to EN 60068-2-3 Cold according to EN 60068-2-1, dry heat according to EN60068-2-2, damp heat according to EN 60068-2-3 Dry heat according to EN60068-2-2, damp heat according to EN 60068-2-3 -4 to 131 (-20 to 55) Ambient temperature F (C) -4 to 131 (-20 to 55) -4 to 131 (-20 to 55) -4 to 131 (-20 to 55) 40 Ambient temperature storage F (C) -13 to 167 (-25 to 75) -13 to 167 (-25 to 75) -13 to 167 (-25 to 75) -13 to 167 (-25 to 75) Mounting position Any Any Any Any 40 Vibration resistance (IEC/EN 60068-2-6) 2g, frequency: 10-150 Hz, amplitude: 0.15 mm 2g, frequency: 10-150 Hz, amplitude: 0.15 mm 2g, frequency: 10-150 Hz, amplitude: 0.15 mm 2 g, frequency: 10-150 Hz, amplitude: 0.15 mm 40 Shock resistance (IEC 60068-2-27) -- -- -- -- Protection type Housing IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 Finger- and back-of-hand proof Finger- and back-of-hand proof Finger- and back-of-hand proof Finger- and back-of-hand proof 40 40 40 40 40 40 40 40 40 40 Terminals Protection against direct contact when actuated from front (IEC 0106 Part 100) Weight kg 0.17 0.22 0.17 0.22 Terminal capacity Solid or flexible mm2 1 x (0.2-2.5) 2 x (0.2-1) 1 x (0.2-2.5) 2 x (0.2-1) 1 x (0.2-2.5) 2 x (0.2-1) 1 x (0.2-2.5) 2 x (0.2-1) Flexible with ferrule mm2 1 x (0.25-2.5) 2 x (0.25-1) 1 x (0.25-2.5) 2 x (0.25-1) 1 x (0.25-2.5) 2 x (0.25-1) 1 x (0.25-2.5) 2 x (0.25-1) Solid or stranded AWG 24-12 24-12 24-12 24-12 2 Terminal screw Pozidriv screwdriver Size 2 2 2 Flat-blade screwdriver mm 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 Max. tightening torque Nm 0.6 0.6 0.6 0.6 Vac 6000 4000 4000 6000 Main Contacts Rated impulse withstand voltage--Uimp Overvoltage category/pollution degree Outside Inside III/2 III/2 III/2 III/2 -- -- -- -- Rated insulation voltage--Ui Vac 250 250 250 250 40 Rated operating voltage--Ue Vac 230 230 230 230 40 Rated operation current AC-15 230V (360 ops./h)--Ie A 5 4 5 4 230V (3600 ops./h)--Ie A 3 3 3 3 40 40 40 40 40 40 DC-13 24V (360 ops./h)--Ie A 6 4 6 4 24V (3600 ops./h)--Ie A 3 2.5 3 2.5 Max. summation current of all poles 24 Vac/Vdc devices 230 Vac devices A 72 72 72 72 A -- -- -- -- 72 A2 (6 + 6) 72 A2 (4.2 + 4.2 + 4.2 + 4.2) 72 A2 (4.9 + 4.9 + 4.9) 72 A2 (6 + 6) 10 6 10 6 Square of the total current (and total current) of all current paths Short-circuit protection Max. fuse A gG/gL 40 4 Control Relays and Timers CA04902001E--March 2011 www.eaton.com 40.10 Control Relays and Timers Safety Relays Safety Relay, continued Description Unit ESR5-NO-21_ ESR5-NO-41_ ESR5-NO-31-24VAC-DC ESR5-NZ-21_ Actuating voltage 50/60 Hz Vac 24 24 24 24 Actuating voltage--Us Vdc 24 24 24 24 Voltage tolerance pick-up voltage xe 0.85-1.1 0.85-1.1 0.85-1.1 0.85-1.1 Power consumption AC operated 50/60 Hz VA -- -- -- -- 40 Power Supply Circuit 40 40 40 40 AC operated 50/60 Hz W 3.4 3.4 3.4 3 DC operated W 1.6 1.6 1.6 1.5 Short-circuit proof Short-circuit proof Short-circuit proof Short-circuit proof -- -- -- -- 40 40 Fuse for control circuit supply 24V 115/230V 40 Control Circuit Rated output voltage Vdc 24 24 24 24 Rated operational current mA S12, S22: 30, S34: 45 S12: 65, S34: 40 S12, S22: 30, S34: 45 S11, S21: 60, Y2: 45 50 22 50 22 2.3 2.3 2.3 2.3 Resistance--R Short-circuit current A Response time ms 100 65 100 50 Recovery time ms -- -- -- -- Response time with reset monitoring--tA1 ms -- -- -- -- 40 40 40 Response time without reset monitoring--tA2 ms 100 65 100 50 Reset time--tR/tR1 ms Single-channel 45; dual-channel 10 45 Single-channel 45; dual-channel 10 20 40 40 Minimum on duration--tM ms -- -- -- -- Recovery time--tW ms Approx. 1000 Approx. 1000 Approx. 1000 Approx. 1000 Synchronous monitoring time--tS ms -- -- -- 500 Emitted interference EN 61000-6-4 EN 61000-6-4 EN 61000-6-4 EN 61000-6-4 Interference immunity According to EN 61000-6-2, EN 62061 According to EN 61000-6-2 According to EN 61000-6-2, EN 62061 According to EN 61000-6-2 40 Electromagnetic Compatibility (EMC) 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 Control Relays and Timers CA04902001E--March 2011 www.eaton.com 5 40.10 40 40 Control Relays and Timers Safety Relays Safety Relay, continued Description Unit ESR5-NO-31-230VAC ESR5-NO-31-24V230VAC-DC ESR5-NV3_ ESR5-VE3_ ESR5-NE-51_ General Standards EN ISO 13849-1, IEC 62061, EN ISO 13849-1, IEC 62061, EN ISO 13849-1, IEC 62061, EN ISO 13849-1, IEC 62061, EN ISO 13849-1, IEC 62061, IEC 61508, DIN EN 50178, IEC 61508, DIN EN 50178, IEC 61508, DIN EN 50178, IEC 61508, DIN EN 50178, IEC 61508, DIN EN 50178, UL/CUL listed UL/CUL listed UL/CUL listed UL/CUL listed UL/CUL listed 40 Type-dependent standards EN 60204 (if applicable) EN 60204 (if applicable) EN 60204 (if applicable) -- -- 40 Lifespan, mechanical--c (contacts) x 106 10 10 10 10 10 Maximum operating frequency Ops/h 3600 3600 3600 900 3600 40 40 Climatic proofing Dry heat according to Dry heat according to Cold in accordance with: Dry heat according to Dry heat according to EN60068-2-2, damp heat EN60068-2-2, damp heat EN 60068-2-1, dry heat in EN60068-2-2, damp heat EN60068-2-2, damp heat according to EN 60068-2-3 according to EN 60068-2-3 accordance with EN according to EN 60068-2-3 according to EN 60068-2-3 60068-2-2, humidity storage test in accordance with 60068-2-78 40 40 Ambient temperature F (C) -4 to 131 (-20 to 55) 40 Ambient temperature storage F (C) -13 to 167 (-25 to 75) -13 to 167 (-25 to 75) -13 to 167 (-25 to 75) -13 to 167 (-25 to 75) -13 to 167 (-25 to 75) Mounting position Any 40 Vibration resistance (IEC/EN 60068-2-6) 2g, frequency: 10-150 Hz, 2g, frequency: 10-150 Hz, 2g, frequency: 10-150 Hz, 2g, frequency: 10-150 Hz, 2g, frequency: 10-150 Hz, amplitude: 0.15 mm amplitude: 0.15 mm amplitude: 0.15 mm amplitude: 0.15 mm amplitude: 0.15 mm 40 Shock resistance (IEC 60068-2-27) -- -- -- -- -- Protection type Housing IP40 IP40 IP20 IP20 IP20 IP20 IP20 IP20 IP20 IP20 Finger- and back-of-hand proof Finger- and back-of-hand proof Finger- and back-of-hand proof Finger- and back-of-hand proof Finger- and back-of-hand proof 40 Terminals -4 to 131 (-20 to 55) Any -4 to 113 (-20 to 45) Any -4 to 131 (-20 to 55) Any -4 to 131 (-20 to 55) Any 40 Protection against direct contact when actuated from front (IEC 0106 Part 100) 40 Weight kg 0.3 0.3 0.17 0.17 0.22 Terminal capacity Solid or flexible mm2 1 x (0.2-2.5) 2 x (0.2-1) 1 x (0.2-2.5) 2 x (0.2-1) 1 x (0.2-2.5) 2 x (0.2-1) 1 x (0.2-2.5) 2 x (0.2-1) 1 x (0.2-2.5) 2 x (0.2-1) Flexible with ferrule mm2 1 x (0.25-2.5) 2 x (0.25-1) 1 x (0.25-2.5) 2 x (0.25-1) 1 x (0.25-2.5) 2 x (0.25-1) 1 x (0.25-2.5) 2 x (0.25-1) 1 x (0.25-2.5) 2 x (0.25-1) Solid or stranded AWG 24-12 24-12 24-12 24-12 24-12 2 40 40 40 40 40 40 40 40 Terminal screw Pozidriv screwdriver Size 2 2 2 2 Flat-blade screwdriver mm 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 0.6 x 3.5 Max. tightening torque Nm 0.6 0.6 0.6 0.6 0.6 Rated impulse withstand voltage--Uimp Vac 6000 6000 4000 4000 4000 Overvoltage category/pollution degree Outside III/2 III/2 III/2 III/2 III/2 -- -- -- -- -- Main Contacts Inside Rated insulation voltage--Ui Vac 250 250 250 250 250 Rated operating voltage--Ue Vac 230 230 230 230 230 40 Rated operation current AC-15 40 230V (360 ops./h)--Ie A 4 4 -- 5 4 230V (3600 ops./h)--Ie A 3 3 3 3 3 40 40 40 40 40 40 DC-13 24V (360 ops./h)--Ie A 4 4 -- 6 4 24V (3600 ops./h)--Ie A 2.5 2.5 3 3 2.5 A 50 50 49 50 50 A 50 50 -- -- -- 50 A2 (4 + 4 + 4) 50 A2 (4 + 4 + 4) 50 A2 (4 + 4 + 4) 49 A2 (3.5 + 3.5 + 3.5 + 3.5) 50 A2 (3.7 + 3.7 + 3.7 + 3.7 + 3.7) 6 6 10 10 6 Max. summation current of all poles 24 Vac/Vdc devices 230 Vac devices Square of the total current (and total current) of all current paths Short-circuit protection Max. fuse 6 A gG/gL Control Relays and Timers CA04902001E--March 2011 www.eaton.com Control Relays and Timers Safety Relays 40.10 Safety Relay, continued Description Unit ESR5-NO-31-230VAC ESR5-NO-31-24V230VAC-DC 40 ESR5-NV3_ ESR5-VE3_ ESR5-NE-51_ 40 Power Supply Circuit Actuating voltage 50/60 Hz Vac 230 24-230 -- -- 24 Actuating voltage--Us Vdc -- 230 24 24 24 Voltage tolerance pick-up voltage xe 0.85-1.1 0.85-1.1 0.85-1.1 0.85-1.1 0.8-1.1 Power consumption AC operated 50/60 Hz 40 VA -- -- -- -- -- AC operated 50/60 Hz W 5.8 5.8 -- -- 2.2 40 DC operated W 2.9 2.9 1.8 2 2.2 40 -- Short-circuit proof -- -- -- Short-circuit proof Short-circuit proof -- -- -- 40 Fuse for control circuit supply 24V 115/230V 40 40 Control Circuit Rated output voltage Vdc 24 24 24 24 24 Rated operational current mA S10, S12, S22: 35, S34, S35: 45 S10, S12, S22: 35, S34, S35: 45 S12, S22: 3.5, S34, S35: 7 A1, A2: 84, K1/K2: 5 A1, A2: 92 40 11 11 500 -- -- 0.7 0.7 0.1 -- -- 40 Resistance--R Short-circuit current A 40 Response time ms 250 250 150 20 20 Recovery time ms -- -- -- -- -- Response time with reset monitoring--tA1 ms 60 60 150 20 20 40 Response time without reset monitoring--tA2 ms 250 250 150 20 20 40 Reset time--tR/tR1 ms 20 20 20 (non-delayed enable paths); 100 (min. delayed enable paths) 0.3-3 s (+50%) adjustable 20 40 40 Minimum on duration--tM ms -- -- -- -- -- Recovery time--tW ms Approx. 1000 Approx. 1000 Approx. 330 Approx. 1000 -- Synchronous monitoring time--tS ms -- -- -- -- -- 40 Emitted interference EN 61000-6-4 EN 61000-6-4 EN 61000-6-4 EN 61000-6-4 EN 61000-6-4 40 Interference immunity According to EN 61000-6-2 According to EN 61000-6-2 According to EN 61000-6-2, According to EN 62061 EN 61000-6-2 According to EN 61000-6-2 40 Electromagnetic Compatibility (EMC) 40 Dimensions 40 Approximate Dimensions in Inches (mm) 40 Safety Relays, Contact Expansion Modules ESR5_ 24 Vac/Vdc 0.88 (22.5) 40 ESR5_ 230 Vac 1.77 (45.0) 4.51 (114.5) 3.06 3.90 (77.6) (99.0) 3.26 2.62 (82.8) (66.5) 40 4.51 (114.5) 40 40 3.06 3.90 (77.6) (99.0) 3.26 2.62 (82.8) (66.5) 40 40 0.26 (6.6) 3.74 (95.1) 0.26 (6.6) 3.74 (95.1) 40 40 40 Control Relays and Timers CA04902001E--March 2011 www.eaton.com 7 Eaton's Electrical Sector is a global leader in power distribution, power quality, control and automation, and monitoring products. When combined with Eaton's full-scale engineering services, these products provide customerdriven PowerChainTM solutions to serve the power system needs of the data center, industrial, institutional, public sector, utility, commercial, residential, IT, mission critical, alternative energy and OEM markets worldwide. PowerChain solutions help enterprises achieve sustainable and competitive advantages through proactive management of the power system as a strategic, integrated asset throughout its life cycle, resulting in enhanced safety, greater reliability and energy efficiency. For more information, visit www.eaton.com/electrical. Eaton Corporation Electrical Sector 1111 Superior Ave. Cleveland, OH 44114 United States 877-ETN-CARE (877-386-2273) Eaton.com (c)2011 Eaton Corporation All Rights Reserved Printed in USA Publication No. CA04902001E / Z10889 March 2011 Eaton is a registered trademark of Eaton Corporation. All oher trademarks are property of their respective owners.