533050-2 - Tyco Electronics

Product

Specification 108-9063

14Jul08 Rev B

Connector, Interconnect, High Density

Harrisburg, PA

All International Rights Reserved.

* Trademark

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LOC B

1. SCOPE

1.1. Content

This specification covers per formance, tests and quality requirements for AMP* high densi ty

i nterconnect connector. These are box type r eceptacle and pin 2 piece connectors whi ch provide a

connection method on .100 inch centerli ne. Connectors are avai labl e in 2, 3 and 4 row confi guration.

1.2. Qualification

When tests are performed on subject pr oduct line, procedures specified in AMP 109 series

speci fications shall be used unl ess otherwise specif ied. All inspecti ons shall be performed using

appl icabl e inspection plan and product drawing.

2. APPLICABLE DOCUMENTS

The follow ing documents form a part of this specification to the extent specified herein. Unless otherwi se

speci fied, latest edition of the document applies. In the event of conflict betw een requirements of this

speci fication and product drawi ng, product drawing shall take precedence. In the event of conflict

between requirements of t his speci fication and referenced documents, this specification shall take

precedence.

2.1. AMP Specifications

A. 109-1: General Requirements for Test Speci fications

B. 109 Series: Test Specifications as indicated in Figure 1. (Compl y with MIL-STD-202, MIL-STD-

1344 and EIA RS-364)

C. Corpor ate Bulletin 401-76: Cross-reference between AMP Test Specifications and M ilitary or

Commercial Documents

D. 501-48: Test Report

2.2. Military Standard

MIL-STD- 275: Printed Wi ring for Electronic Equipment

3. REQUIREMENTS

3.1. Design and Construction

Connector s shall be of design, construction and physical di mensions specified on appl icable product

drawing.

3.2. Materials

A. Terminal:

(1) Receptacle: Beryllium copper or copper nickel silicon|(2) Pin: Phosphor bronze or brass

B. Housi ng: Thermopl astic, glass filled, UL 94V-0

108-9063

Rev B 2 of 6

3.3. Ratings

A. Curr ent: 3 amperes maximum per contact, 2.25 amperes continuous per contact at room ambient,

with not more than 2 adjacent or opposing ci rcuits carrying this current.

B. Operat ing Temperat ure: -65 to 125° C for gold contacts

3.4. Perf ormance and Test Description

Connector s shall be designed to meet electrical, mechanical and environmental performance

requirements speci fied in Figur e 1.

3.5. Test Requirements and Procedures Summary

Test Description Requi rement Procedur e

Examination of product. Meets requirements of product

drawing. Visual, dimensional and functional

per applicable inspection plan.

ELECTRICAL

Termination resistance, specified

current. . 015 ohms maximum initi al.

.020 ohms maximum final. Measure potential drop of mated

contact s assembled in housing

usi ng 3 amperes max imum

Cal culate resistance.

See Fi gure 3.

AMP Spec 109-25.

Termination resistance, low level . .015 ohms maximum initi al.

.020 ohms maximum final. Subject mated contacts assembled

i n housing to 50 mv open circuit at

100 ma maximum.

See Fi gure 3.

AMP Spec 109-6-1.

Di electric withstanding vol tage. Test Voltage Altitude

(rms) Feet

900 Sea Level

200 70,000

2 milliamperes maximum leakage

current.

Tests between adjacent contacts of

unmated connector and contacts to

hardware.

AMP Spec 109-29-1.

Insulati on resistance. 5000 megohms minimum initial. Test between adjacent contacts of

unmated connector and contacts to

hardware.

AMP Spec 109-28-4.

MECHANICAL

Vi bration. No di scontinuiti es greater than 1

microsecond.

No physical damage.

Subject w ired and mated

connector s to 15 G's 10-2000 Hz

with 100 ma current applied.

AMP Spec 109-21-3.

Physical shock. No di scontinuiti es greater than 1

microsecond.

No physical damage.

Termination resistance, low level .

Subject w ired and mated connector

to 100 G's sawtooth shock pulses of

6 milliseconds durat ion. 3 mutually

perpendicular planes, total 18

shocks.

AMP Spec 109-26-9.

Fi gure 1 (cont)

108-9063

Test Description Requi rement Procedur e

Rev B 3 of 6

Mating force. 1.9 ounces maximum average per

contact. Measure force necessary to mate

connector assembly after 3

unmonit ored cycl es.

Cal culate force per contact.

AMP Spec 109-42,

Condi tion A.

Unmati ng force. .4 ounces mi nimum average per

contact. Measure force necessary to unmate

connector assembly.

Cal culate force per contact.

AMP Spec 109-42,

Condi tion A.

Contact retention. Contact s shall not dislodge from its

normal locki ng position. Appl y axial load of 3 pounds to

i ndividual contacts.

AMP Spec 109-30.

Contact engaging force. 4 ounces maximum per cont act. Measure force to engage using

gage 2.

See Fi gure 4.

AMP Spec 109-35.

Contact separating force. .1 ounce mi nimum. Si ze 3 ti mes using gage 2, insert

gage 1 and measure for ce to

separate.

See Fi gure 4.

AMP Spec 109-35.

Durability. No physical damage.

.020 ohms maximum termination

resistance, low level.

Contact separation force.

Mate and unmate pin and

recept acle connectors for 250

cycles.

AMP Spec 109-27.

Resi stance to soldering heat. No physical damage. Subject terminal posts mounted on

printed ci rcuit boards to solder bath

at 260 ±5°C f or 10 ±2 seconds.

AMP Spec 109-63-3.

Inser tion force, ACTION PIN. 40 pounds maximum per pin. Fully insert pin into printed wiring

board hole.

Retention force, ACTION PIN. Pi n shall not dislodge from pri nted

wiring board. Appl y an axial load of 10 pounds for

10 seconds.

Tor que, ACTION PIN. Pi n shall not move or dislodge from

printed wiring board. Appl y 2 inch ounces f or 10 seconds

i n both directions.

ENVIRONMENTAL

Thermal shock. .020 ohms maximum termination

resistance, low level. Subject mated connectors to 5

cycles between -65 and 125°C.

AMP Spec 109-22.

Humidity-temperat ure cycl ing. 1000 megohms final insulat ion

resistance. Subject mated connectors to 10

humidity-temperat ure cycl es

between 25 and 65°C at 95% RH.

AMP Spec 109-23,

Method III,

Condi tion B, less steps 7 a and 7b.

Fi gure 1 (end)

108-9063

Rev B 4 of 6

3.6. Connector Tests and Sequences

Test or Examination

Test Group (a)

1234

Test Sequence (b)

Examination of product 1,20 1,19 1,13 1,7

Termination resistance, specified current 6,16 6,15 6

Termination resistance, low level 5,9, 15 5,9, 14

Di electric withstanding vol tage 7,10

Insulation resistance 8,11

Vibration 13

Physical shock 14

Mating force 4,11, 17 4,10, 16 5

Unmati ng force 7,12, 18 7,11, 17 6

Contact retention 12

Contact engaging force 2 2 3

Contact Separating force (d) 3,10, 19 3,12, 18 4

Durability 8

Resi stance to soldering heat (c) 2

Insertion force, ACTION PIN 2

Retention force, ACTION PIN 4

Tor que, ACTION PIN 3

Thermal shock 8

Humidity-temperat ure cycl ing 13 9

(a) See Para 4.1.A.

(b) Numbers indicate sequence in which tests are performed.

(d) Sizing contacts three times is required only before the initial test.

Fi gure 2

108-9063

Rev B 5 of 6

4. QUALIT Y ASSURANCE PROVISIO NS

4.1. Qualification T esting

A. Sample Selection

Connector housings and contacts shall be prepared in accordance with applicable Instruction

Sheets and shall be selected at r andom from current production. Test groups 1, 2 and 3 shall each

consi st of 3 connectors of the greatest number of positi on of each type offered. Two additional

speci mens shall be selected fr om least number of positions offered and test ed with group 2. Test

group 4 shall consist of 20 cont acts.

B. Test Sequence

Qual ification inspection shall be verified by testing samples as specified in Figure 1.

C. Acceptance

(1) All samples tested in accordance wi th this specification shall meet the stated tolerance limit.

(2) Failures attributed to equipment, t est setup, or operator deficiencies shall not disqualify the

product . When product failure occurs, corrective action shall be taken and samples

resubmi tted for qualification.

4.2. Quality Conformance Inspection

Applicable AMP inspection plan will specify sampling acceptable qual ity level to be used. Dimensional

and funct ional requirements shall be in accordance w ith applicable product drawing and this

specification.

108-9063

Rev B 6 of 6

Fi gure 3

Termination Resistance Measurement Poi nts

Note: (1) Tolerance: ±.005 as applicable, unless otherw ise speci fied.

(2) Material: T ool steel

(3) Heat Treat: Rockwell C 50-55

(4) Gage Surface: Shall be clean of contaminants or lubricants

Gage Number A

1 .0250 +.0001

-.0000

2 .0260 +0000

-.0001

Fi gure 4

Gage Inser tion and Extraction